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Article

Environmental and Economic Assessment of Alternative Marine Fuels for Bulk Carriers: A Comparative Analysis of Handymax, Panamax and Supramax Vessels

by
Georgios Charvalos
1,*,
Athanasios Tzakis
1,
Angelos Arvanitis
1,
Sofia Peppa
2 and
Christos Papadopoulos
1
1
School of Naval Architecture and Marine Engineering, National Technical University of Athens, 15780 Athens, Greece
2
Department of Naval Architecture, University of West Attica, 12243 Athens, Greece
*
Author to whom correspondence should be addressed.
J. Mar. Sci. Eng. 2025, 13(9), 1757; https://doi.org/10.3390/jmse13091757
Submission received: 31 July 2025 / Revised: 3 September 2025 / Accepted: 4 September 2025 / Published: 11 September 2025
(This article belongs to the Special Issue Sustainable and Efficient Maritime Operations)

Abstract

In the present paper, a quantitative assessment of the effect of alternative fuel (LNG, LPG-B, LPG-P and MeOH) implementation in internal combustion engines in bulk carrier vessels on environmental compliance is presented. A fleet comprising 40 vessels across the Handymax, Panamax and Supramax classes is examined. By using LNG, the total fleet achieves environmental compliance up to 2030, with 52.5% of the fleet potentially achieving a minor superior energy ranking, while the EU ETS costs can be reduced by up to 24% compared to the case of burning conventional fuels. LPG-B and LPG-P demonstrated moderate improvements in the compliance period, with 50% to 87.5% and 52.5% to 97.5% surviving up to 2030, respectively. Reductions in the EU ETS costs were similar for these two fuels, with the reductions ranging from 3.3% to 12.1% for LPG-B and from 4.1% to 15.2% for LPG-P. Among all fuels, methanol showed the least improvement in extending the compliance period, with 52.5% to 67.5% of the fleet reaching 2030 with inferior to moderate CII ranks. The EU ETS cost reductions were low, ranging from 2.7% to 10%, with substantial fuel cost increases from 29.9% to 107%. The present study aims to assist ship owners/operators by providing a decision-support tool for bulk carrier alternative fuel pathways. Finally, it provides insights into the marine industry and shipping market regarding the future of the bulk carrier fleet in the context of decarbonization.

1. Introduction

As ongoing stringent environmental regulations push towards decarbonization, ship operators and owners are compelled to seek solutions to improve vessel energy efficiency and reduce fuel consumption and CO2 emissions. Bulk carriers, vessels that are designed to transport unpackaged dry cargo, have been at the forefront of seaborne trade, representing the majority of the global fleet in terms of carrying capacity. Transporting large volumes of commodities, in 2024, they represented 42.7% of the global fleet, while as of February 2025, 14,180 bulk carriers were engaged in international trade [1].
Decarbonization is guided by the IMO’s Revised GHG Strategy, which has set target checkpoints of at least a 20% (striving for 30%) reduction by 2030 and at least 70% (striving for 80%) by 2040, relative to 2008 levels. The strategy introduces important regulatory elements. The Energy Efficiency Design Index (EEDI) and the Energy Efficiency Existing Ship Index (EEXI) are technical standards for improving the energy performance of ships and reducing greenhouse gas (GHG) emissions. Moreover, the Carbon Intensity Indicator (CII) introduces an operational performance rating (A to E) that is based on the annual CO2 emissions of the ship relative to its transport work, necessitating continuous improvement.
At the regional level, the European Union emissions trading system (EU ETS), as of 2024, covers CO2 emissions from maritime transport. It requires shipping companies operating in the EU to monitor emissions and purchase allowances for 50% of the CO2 emitted on intra-EU voyages and 100% during operations between EU ports. FuelEU, which entered into force in 2025, mandates a gradual reduction in the GHG intensity of onboard energy use, supporting the transition to alternative fuels produced from green and renewable energy.
In the wake of decarbonization, no solution is expected to dominate the market. Within the mixture of technological pathways, alternative fuels are an attractive option for reducing the carbon footprint. Zero-carbon fuels (hydrogen and ammonia) guarantee compliance and are foreseen to power the fleet in the long term, as they are currently hindered by technological, economic and infrastructure challenges. Thus, the use of alternative, low-carbon-content fuels is favored, and these fuels could serve as near-term transitional fuels. They include liquified natural gas, methanol (MeOH) and liquified petroleum gas (LPG).
According to data published by DNV [2], as of February 2025, 642 vessels are powered by LNG, with an additional 264 vessels having been ordered in 2024. Among these, 57 are bulk carriers, with 16 more on order [3]. The LNG-fueled fleet is anticipated to continue its steady expansion in the coming years, necessitating the development of robust and globally accessible bunkering infrastructure. In addition, 64 LNG bunkering vessels are presently in operation, with their capacities ranging from 1000 to 20,000 m3, while 16 additional vessels are anticipated in 2028 [2]. As of 2024, 191 ports worldwide are equipped with operational LNG infrastructure, with 81 facilities being under construction.
The implementation of LNG has been examined from economic, safety and feasibility perspectives. In [4], Usiagu et al. conducted a review on the future role of LNG in decarbonization. Their analysis of LNG characteristics, environmental considerations, carbon reduction goals, policy factors, economic drivers, global production capacity and regional dynamics and geopolitical implications supports the view that LNG could serve as a transitional fuel towards future power generation from renewable energy sources. In [5], Schinas and Butler proposed a methodology for assessing the commercial viability of LNG as a marine fuel, including necessary incentives for its adoption. By analyzing contemporary regulations, fuel price statistics and industry data, they developed an economic model to compare fuel alternatives in terms of capital expenditure (CAPEX) and operational expenditure (OPEX). Their findings indicated that LNG-fueled vessels could reduce daily fuel costs by 20% to 30%, despite an increase in CAPEX ranging from 15% to 30%. In the absence of financial incentives for shipowners, retrofitting is primarily feasible for vessels operating in Emission Control Areas (ECAs) or on fixed routes. In [6], Wan et al. developed a model to evaluate LNG adoption across single or multiple regions. Combining quantitative and qualitative metrics, the model serves both as a policy development tool and as an adaptable framework for assessing emerging technologies in other economic sectors. Tam et al. [7] conducted a study on retrofitting a mini-Cape bulk carrier for dual-fuel LNG operation, focusing on cost efficiency and downtime reduction. The research identified significant challenges, with tank volume and placement being the primary constraints. It is further estimated that retrofit costs may exceed those of a conventional newbuilding by USD 8–10 million. Downtime was influenced by the yard’s location, project duration, flag state requirements, classification society rules and the modularity of the LNG fuel system.
The impact of LNG within the European Union emissions trading system (EU ETS) was examined by He et al. [8]. Through a comparative analysis between estimated emission factors and data collected from an operational LNG engine, for an annual consumption of 2000 tons of fuel, a reduction in European Union Allowance (EUA) costs between USD 10,000 and 20,000 per vessel could be achieved. The authors emphasized the variability of emission factors under differing operational conditions and proposed the integration of methane emission coefficients into regulatory frameworks. Methane slip emissions were further studied by Psaraftis et al. [9], where the authors estimated a 174% rise in methane emissions between 2012 and 2018, which was attributed to a 30% increase in LNG use in marine engines.
LNG significantly enhances vessel energy efficiency. In [10], El-Manzalawy et al. demonstrated improvements to the Energy Efficiency Design Index (EEDI) of a containership using a dual-fuel LNG engine. Ejder [11] assessed LNG’s potential in marine decarbonization by calculating the Carbon Intensity Indicator (CII) of a bulk carrier over eleven voyages spanning three years. The analysis covered navigation, port operations, power consumption and fuel usage, with the CII evaluated per voyage and annually. The results indicated that LNG could extend a vessel’s lifespan by six years relative to conventional fuels. However, LNG alone remains insufficient to meet the IMO 2050 decarbonization targets, rendering it a viable short- to medium-term solution.
Environmental performance associated with LNG can be enhanced through the implementation of carbon capture systems. Carbon capture offers significant short-term improvements in a vessel’s carbon footprint when compared with alternative fuels and fuel-saving technologies, contributing both technologically and competitively. Ros et al. [12] demonstrated that combining LNG with carbon capture can increase capture efficiency by utilizing LNG’s cold energy to liquefy the CO2 stream before combustion, constrained nevertheless, by the installed liquefaction capacity. In a parallel approach, Xia et al. [13] developed a thermodynamic model to reduce carbon emissions and enhance energy efficiency on a Newcastlemax bulk carrier. The proposed system integrates air separation, cold energy recovery, waste heat utilization and carbon capture. The results indicated a CO2 capture rate surpassing the vessel’s CO2 production, due to oxygen-enriched combustion enabled by the air separation unit.
Methanol is considered a compelling alternative fuel option for future marine propulsion due to the ease of storage. As of March 2025, Clarkson data indicate that 54 vessels are equipped for methanol combustion, while 304 additional ships are under construction [14]. Furthermore, 121 existing vessels are suitable for retrofitting, and 586 methanol-ready newbuilds have been ordered. The global bunkering infrastructure remains nascent; according to the Methanol Institute, only ten operational bunkering sites exist worldwide. Nonetheless, several major ports are making strides in infrastructure development [15].
Despite methanol’s promising outlook, comprehensive studies on vessel efficiency and performance under methanol combustion remain limited. This underscores the need for further ship design advancements to enable broader commercial adoption. In [16], Rachow utilized IMO draft reports and classification society guidelines to outline a safe design for methanol fuel systems in small tankers. In [17], Ammar conducted an economic–environmental analysis for a methanol-fueled containership, concluding that CO2 emissions could be reduced by 18%, while reducing a vessel’s speed could improve the economics of dual-fuel operation. In their corresponding works, Adami et al. [18,19] addressed the technical challenges of retrofitting Handymax and Panamax bulk carriers for dual-fuel methanol operation, highlighting the need for increased fuel storage. This necessitates trade-offs such as reduced endurance, frequent bunkering or a reduction in payload. Transporting cargo on medium-sized vessels results in a lower carbon footprint than smaller vessels, particularly when utilizing green or bio-methanol. Khaled et al. [20] evaluated MeOH–MDO dual-fuel use aboard cruise vessels, reporting emission reductions of CO2 (25.7%), NOx (38.46%), SOx (45%), and PM (45%). Their analysis projected an annual savings of USD 17.5 million.
Despite LNG and MeOH offering reductions in carbon intensity, they alone cannot achieve the 2050 decarbonization targets. In research works, along with other energy technologies, they are considered as transitional fuels, supporting the gradual shift towards zero-carbon solutions. To highlight the importance of alternative fuels on decarbonization, Ampah et al. [21] retrieved and combined information from a plethora of documents on available databases. By analyzing the documents with R-studio, they identified LNG as the most researched alternative fuel, and confirmed increasing interest in methanol, ammonia and hydrogen. In [22], Ashrafi et al. highlighted the challenges associated with LNG, NH3 and H2 depending on the cost, infrastructure, availability and technological readiness.
Yan et al. [23] analyzed alternative fuel usage aboard a small bulk carrier in the Yangtze River. They concluded that green ammonia and green hydrogen hold the greatest decarbonization potential, exhibiting reductions of 78.8% and 91.3% respectively, while LNG and MeOH achieved 31.5% to 38% lower life cycle carbon emissions compared to diesel. In [24], Percic et al. conducted an analysis of the decarbonization pathways for short-sea Croatian passenger vessels, concluding that electrification is the optimum solution both in environmental and economical terms. The authors extended their work [25] by performing technical, environmental and economic analyses of alternative fuels on the Croatian inland fleet. By considering the ship operational profile and technical characteristics, the authors concluded that electrification is the optimum solution for passenger vessels, while methanol-powered systems, although hindered by the immature infrastructure, are the most cost-efficient solution for cargo ships. Zhao Yangfang. et al. [26] investigated the impact of alternative fuel transition on fuel costs, carbon emissions and retrofit costs. They claimed that bio-methanol and e-ammonia are expected to exhibit the lowest operational costs in the upcoming years, despite the fact that current investment in new ships remains low. The authors concluded that although no fuel stands out as a dominant future solution, only LNG and bio-diesel are favored due to their current infrastructure and small price fluctuations. Balcombe et al. [27] confirmed that LNG could serve as an intermediate solution towards decarbonization since it offers a moderate 10% reduction in GHG (affected by methane slip) and minor policy interventions.
Zhao et al. [28] proposed a power system and fuel optimization model for bulk carrier fleet decarbonization, identifying bio-LNG and MeOH as transitional fuels. Cumulative efficiency improvements can be achieved by reducing ballast water on new-built vessels, and by using solar panels and cold ironing on retrofitted vessels. In a similar approach [29], Xing et al., and Wang et al. [30], in their respective works, reaffirmed the transitional role of LNG, LPG and MeOH as having a significant environmental impact when the fuels are produced by green procedures, stressing the importance of fuel volume efficiency and storage. Loennechen et al. [31] developed a two-stage stochastic model for the Supramax fleet, identifying MeOH, LNG and e-ammonia as favorable options under renewable production scenarios. Taking into account vessel energy requirements, combining alternative fuels with wind power or carbon capture could further enhance compliance. Akman et al. [32], in a work proposed for bulk carrier preliminary design, confirmed the positive impact of LNG and MeOH on the EEDI of a vessel. On the conceptual design of a Handymax 35,000 t bulk carrier using alternative fuels, both fuels reduced the EEDI, with LNG exhibiting reduced values by 17.1% and 13.6% from diesel oil and MeOH, respectively. However, due to methane slip, GHG emissions were increased by 20%. Cost-effective options for a reduction in GHG emissions for a Supramax bulk carrier were investigated by Lagemann et al. [33]. The authors, by considering retrofit costs for each alternative fuel option and a tax penalty, concluded that LNG could offer significant reductions in GHG, with NH3 produced from renewable electricity being the optimal solution for the vessel. Ahad Al-Enazi [34] et al., in an effort to address GHG holistically, developed a linear programming model to evaluate the optimal fuel option for LNG carriers, concluding that NH3 and H2/LNG blends are the most favored solutions. Al-Asmakh et al. [35] studied ship modifications for various fuels and concluded that LNG and H2 offer strong environmental benefits. However, widespread adoption of H2 is hindered by safety concerns, high costs and undeveloped infrastructure. In [36], Horvath et al. sought the most cost-effective combination of synthetic fuels for use in either ICEs or fuel cells. By comparing five that were synthetically produced and applied to both short-sea and deep-sea going vessels, they concluded that the most promising solution was the use of liquid H2 in PEM fuel cells. Park et al. [37] assessed the decarbonization potential of alternative fuels and technologies for offshore supply vessels. LNG, with its well-developed infrastructure and a GHG reduction potential of 20%, along with hybrid propulsion systems, can serve as temporary solutions. Upon tackling significant challenges, H2 and NH3 can provide carbon elimination in the long term. Li et al. [38] reviewed fuel technologies and challenges, citing LNG slip, MeOH/H2 storage difficulties and ammonia slip as key obstacles, highlighting the need for regulatory alignment and the importance of life cycle assessments for each technological solution. They advocate for optimization through the use of combustion control systems, thermal management optimization and multi-objective algorithms. LNG, combined with wind power, would be the most prominent short-term measure. Green ammonia, methanol and hydrogen are expected to become the dominant solutions in the long term upon the conduct of further research.
While abundant previous studies have examined alternative fuels from LCA and techno-economic views, a comprehensive comparative analysis of LNG, LPG variants and methanol across different bulk carrier classes under current regulatory frameworks remains limited. This study aims to determine which of these fuels can provide a suitable environmental compliance solution for the bulk carrier fleet.
The novelty of this work lies in evaluating the impact of alternative fuels (LNG, LPG-B, LPG-P and MeOH) on environmental compliance at the scale of an actual bulk carrier fleet rather than relying on a single custom ship as a case study. Moreover, the analysis is based on real consumption data from the fleet under consideration, providing a more accurate representation of the practical implications of adopting the selected fuels. This approach offers valuable insights into the suitability of different fuel pathways for bulk carriers, enabling shipowners and operators to use the findings as a decision-making tool when selecting retrofit options and compliance strategies for their fleets. Furthermore, the outcomes of this study can inform policymakers and stakeholders in shaping investment priorities and regulatory measures that effectively support the decarbonization of a bulk carrier fleet.

2. Methodology

In this work, for a fleet sample of 40 bulk carriers, the cases of LNG, LPG-B, LPG-P and MeOH are considered for use in internal combustion engines (ICEs). For each fuel, three application scenarios are examined as follows: alternative fuels only in auxiliary engines, alternative fuels only in the main engine, and alternative fuels in both main and auxiliary engines. These fuels were selected because such engines have been commercially available, rendering these fuels straightforward options. The combustion of the four selected fuels in the main engine and/or auxiliary engines is done because these engines are the ship’s primary energy converters and fuel consumers. The main engine is a two-stroke marine diesel engine that is used for propulsion, while the auxiliary engines (A/Es) are four-stroke marine diesel engines that are used for electricity generation. The fleet sample used in this work, shown in Table 1, consists of four Handymax bulk carriers with a year of build (YOB) between 2009 and 2015, and 36 Panamax and Supramax vessels with a YOB ranging between 2006 and 2020. For each vessel, the deadweight (DWT), annual distance, heavy fuel oil (HFO), low sulfur fuel oil (LFO) and marine gas oil (MGO) annual consumption were available. The DWT ranged from 31,833 t to 61,644 t. All vessels are equipped with a marine two-stroke diesel engine for propulsion (main engine) and three four-stroke diesel engines used for electricity generation (auxiliary engines). The fleet consumed 48.13% of time at sea and spent 51.87% in port, at anchorage or undergoing repairs. The following assumptions were made:
  • The vessel operational profile is assumed constant for each of the following years.
  • Annual required CII reduction factors were obtained according to MEPC-83 [39].
  • The vessel compliance period is assumed to end on the third consecutive year that the ship is ranked as “D”, or on the first year of “E” ranking; whichever occurs first.
  • The fuel storage and handling systems are not designed, and adequate space to facilitate the fuel is assumed to exist onboard the vessel. New-built or retrofitting costs are not accounted for.
  • Each fuel is considered for combustion in an ICE, and the engine thermal efficiency has been assumed (as it is a common practice) to be constant across the fuel options. The Fuel Emission Factors (EF) and Lower Heating Values (LHV) are presented in Table 2.
  • Alternative fuels are considered only for use in the main and auxiliary engines, as these are the ship’s primary energy converters (propulsion and onboard electricity, respectively). Any other auxiliary machinery requiring combustion (e.g., auxiliary boiler) continues to burn conventional fuel.
  • Based on the online available data, the following fuel prices were assumed: HFO at 459.5 USD/t [40], LFO at 554 USD/t [40], MGO at 791 USD/t [40], LNG at 540 USD/t (average) [41,42,43], LPG-B at 490 USD/t [44], LPG-P at 520 USD/t [44] and MeOH at 530 USD/t (fossil fuel production) [45].
  • Each vessel is assumed to be equipped with a SOx scrubber unit, combusting LFO or both. Since the dataset comprises annual fuel consumption records for heavy fuel oil (HFO), light fuel oil (LFO), and marine gas oil (MGO), the effects of the scrubber use on fuel consumption are directly included in the calculations through the fleet fuel consumption figures.
  • During the implementation of alternative fuels in the auxiliary engines, HFO and LFO are being combusted by the main engine. MGO is used as pilot fuel.
  • During the implementation of alternative fuels in the main engine, HFO and LFO are being combusted by the auxiliary engines. MGO is used as pilot fuel.
  • During the implementation of alternative fuels, both in the main and auxiliary engines, HFO and LFO are not used. MGO is used as pilot fuel.
  • According to the available information on the fleet sample, the vessels are trading within the EU at a percentage of 35% of their annual voyages, and 20% of these voyages occur between two EU ports (80% with only one EU port call). The EU ETS cost is assumed to be surrendered at 100%. The EUA price was considered 70 EUR/t [46].
The following calculations were performed:
The attained CII of each vessel is directly calculated from the sample data as the ratio of CO2 emissions [gr] produced to the transport work:
C I I A t t = C O 2 D W T · D i s t a n c e [ g r C O 2 t · n . m i l e ] ,
The annual CO2 emissions [gr] are obtained by:
C O 2 = i = 1 n E F · S F C i ,
where index i represents each fuel (n in total) that is used by each ship, SFCi is the respective fuel consumption measured in metric tons, and EF is the fuel emission factor, provided in Table 1.
The required CII for the set is calculated according to the regulation as:
C I I r e q = 100 z 100 4745 · D W T 0.622 ,
where parameter z is a reduction factor of 5% for the year 2023 and 2% for each consecutive year. The A (superior) to E (inferior) ranking for bulk carriers is obtained by the rating boundaries set by the regulation [47]:
R a n k i n g = A ,   C I I A t t < 0.86 C I I r e q B ,   0.86 C I I r e q C I I A t t < 0.94 C I I r e q C ,   0.94 C I I r e q C I I A t t < 1.06 C I I r e q   D ,   1.06 C I I r e q C I I A t t < 1.18 C I I r e q     E ,   C I I A t t 1.18 C I I r e q
For each scenario, the alternative fuel accounts for 95% of the fuel energy, and the pilot fuel for 5%. The fuel energy, Ef [MJ], is assumed to remain constant and is obtained from the fuel quantities and their respective lower heating values (LHV, [MJ/kg]) as the following:
E f = i = 1 n S F C i · L H V i
The total fuel cost (TFC [USD]) is calculated from the required quantities and fuel prices (pi):
T F C = i = 1 n S F C i · p i
Finally, by multiplying the coefficients under assumption 12, the CO2 amount produced and an EU ETS price at EUR 70, the EU ETS cost function is:
ETS Cost [€] = CO2 [t] × 14.7 [€/t],
where 14.7 is a weighted average cost obtained from the EUA price, voyage coverage and compliance rate of 0.21. The calculation procedure is illustrated in Figure 1:

3. Results and Discussion

In this section, the results of the work are presented. For illustrative purposes and page economy, the calculation procedure and results are presented for one vessel of the fleet sample. The demonstrated results include the CII ranking of the vessel, the summary tables of fuel consumption, the CO2 emissions amount, the total fuel cost and the EU ETS cost. Then, a sensitivity analysis is presented in the figure, highlighting the dependence of the operational costs on the EU allowance price and the vessel operational profile. Afterwards, comparative figures of the CII ranking, total fuel cost and EU ETS cost are provided among the sample population.

3.1. Vessel Results Demonstration

To avoid repeating the results for all 40 ships, ship 26 is selected as a representative case to demonstrate all compliance and cost figures. It is a Panamax vessel with an EOC date of 2025. In Table 3, all the scenarios are numbered, and the amount of conventional and alternative fuels burnt from ship 26 is included.
In Figure 2, the CII ratings of ship 26 for each scenario are evident. Among all fuel cases, combustion of LNG in both the main and auxiliary engines provides the maximum life extension and guarantees environmental compliance beyond the year 2030. Combustion of LNG in the main engine can also render the ship compliant until 2032, while using LNG only in the auxiliary engine exhibits moderate improvements up to 2028. Apart from LNG, burning either LPG-P or LPG-B in all engines are the only two scenarios ensuring environmental compliance up to 2030; each other option exhibits conservative results with the ship being unreliable by the end of this decade. Among all fuel options, MeOH has the least significant effect on compliance, as the vessel performance is slightly improved, extending the compliance period only by 1 to 3 years, depending on the combustion applications.
Combining the results of Figure 2 and Figure 3, MeOH exhibits the highest fuel costs compared to the baseline case of maintaining the use of conventional fuels. Although CO2 emissions and, therefore, the EU ETS costs are reduced by 2.8% to 10.1% compared to the baseline case, MeOH exhibits the highest values among the four alternative fuel options.

EU ETS Variation Analysis

Throughout Figure 4, Figure 5, Figure 6 and Figure 7, for each fuel solution, different cases of the EU ETS cost values are presented. Apart from the selected case (assumption 12), four additional cases are considered for ship 26; trading within the EU by 35% with an allowance price of EUR 80 and EUR 100, and trading within the EU by 50% at the allowance prices of EUR 80 and EUR 100.
From this analysis, the EU ETS cost for LNG is estimated to range between EUR 196,447 and EUR 496,968. The corresponding values for LPG-B and LPG-P are EUR 225,350–EUR 512,704 and EUR 220,516–EUR 510,027, respectively, while for methanol, the cost ranges between EUR 234,311 and EUR 517,668. These results demonstrate that the EU ETS cost is highly sensitive to both the share of annual emissions generated within EU waters and the allowance price. This cost has a significant impact on vessel operations, as it represents a considerable share of annual revenue. Assuming a typical Panamax daily freight rate of 16,000 USD/day (with values ranging from 8500 to 28,500 USD/day [49]) and 175 sailing days annually (approximately 48% of the year), the annual revenue is between 1,487,500 and 4,900,000 USD. Under these conditions, the EU ETS cost accounts for approximately 4% to 35% of the annual revenue, underlining its critical influence on the vessel’s economic performance.

3.2. Fleet Results Demonstration

In this section, the results of the calculation procedure are presented. First, the CII for each vessel is calculated, illustrating the expected compliance period of the vessel, shown in Figure 8. Then, in Figure 9, the end of compliance is presented as a function of the year of build and the deadweight. Afterwards, for each fuel, the improvements in CII in terms of the compliance period increase, CO2 emission reduction, fuel consumption and cost, as well as the additional cost accounting for the EU ETS, are calculated. For illustrative purposes, the procedure is presented in full detail for the case of LNG; the CII ratings are presented through Figure 10, Figure 11 and Figure 12, while for each implementation scenario, Table 4 and Table 5 contain the fuel consumption and produced CO2 amounts, fuel costs and EU ETS costs. For the remaining fuels, the results are included in the summary in Table 6, Table 7, Table 8 and Table 9.
In Figure 8, the CII ranking for each vessel from 2023 to 2030 is presented. The reduction factors used, as stated in assumption 2, are based on the results of IMO MEPC-83. For the Handymax set, the average annual speed ranged between 11–12 knots, and the average end of compliance (EOC, end of the vessel compliance period) occurred after 16 years, measured from the year of build of the vessels. The Panamax-Supramax set also exhibited, on average, an EOC of 16 years, corresponding to annual achieved speeds from 9 to 14 knots.
In Figure 9, the end of compliance (EOC) of each vessel is shown as a function of the year of build (YOB) and the deadweight (DWT) for both the Handymax and Panamax-Supramax vessels in the sample. The results indicate that, on average, the vessels that were recently built exhibit delayed EOC dates. This strongly suggests the positive impact of EEDI regulation on ship design, demonstrating increased energy efficiency through an optimized hull design and reduced vessel power requirements. For the Panamax-Supramax set, a trend can be observed between the EOC and DWT; the compliance period is extended as the vessel’s carrying capacity increases. However, the DWT is not the sole parameter determining vessel performance. The correlation between CII behavior and vessel size is influenced by power requirements, hull fouling conditions and operational parameters, including the number of voyages, average service speed during charter operations, time distribution at sea, idle periods and in port, as well as the percentage of time the ship operates in laden or ballast conditions. This trend agrees with the literature, which indicates that the carbon cost of transportation is reduced for larger vessels [18,19]. The same behavior is not observed for the Handymax vessels; however, no conclusion can be drawn since their number in the sample is limited.
In Figure 10, the CII values when LNG is combusted only in auxiliary engines are presented. Compared to the conventional fuel case, 40% of the sample achieves compliance up to 2030, whereas 27.5% of the fleet achieves a moderate energy efficiency ranking.
In Figure 11, the CII ranking of the fleet is presented for the case of combusting LNG only in the main engine. It is evident that the total population of the sample achieves environmental compliance, with 70% of the measures reaching 2030 with at least “C” ranking values. Moreover, 25% of the ships, by 2030, will have achieved at least a minor superior ranking (“B”).
A superior extension of the compliance period is achieved with the combustion of LNG in all engines, as illustrated in Figure 12. With this solution, for every vessel of the population of the sample, the compliance period is extended and reliability guaranteed; while 52.5% of the fleet exhibits at least a “B” ranking by 2030.
In Table 4 and Table 5, the values of fuel consumption, fuel costs, CO2 emissions and EU ETS costs are presented for the three LNG implementation scenarios. It is observed that fuel costs increase progressively with scenario complexity, with implementation in auxiliary engines considered the least complex option. This escalation in fuel costs is accompanied by a corresponding reduction in emission costs, as the lower carbon intensity of LNG compared to conventional fuels results in decreased CO2 emissions and consequently lower EU ETS penalties. It is noteworthy that, due to fuel prices, lower fuel heating values and fuel consumption, the operational cost of each LNG scenario is lower than the operational cost of the conventional fuel case by 2.2%, 5.9% and 8.2% for each implementation case.
In Table 6, the results of all LNG scenarios are summarized and compared to the baseline case. By investing in LNG technology, depending on the implementation scenario, the vessel CII ranking can be sincerely improved and the compliance period can even exceed 2030. Correspondingly, the average annual fuel costs are reduced from 2.2% to 8.2%. The EU ETS costs are reduced for the three implementation scenarios by 6.6%, 17.8% and 24.4%. The combined effect of extended compliance periods and the reduced emission penalties based on the exhibited fuel cost demonstrates that LNG implementation provides both regulatory compliance benefits and economic advantages, with the optimal scenario selection depending on the vessel operator’s risk tolerance and investment capacity.
In Table 7, the comparative results between LPG-B applications and the baseline scenario are included. When LPG-B is implemented in auxiliary engines, conservative improvements in the compliance period of each vessel are achieved, with only 50% of the fleet reaching 2030 and only 10% of the population entering the next decade with a “C” ranking. When LPG-P is implemented in the main engine, 67.5% of the fleet achieves compliance until 2030, while 40% of the fleet is ranked as “C” by 2030. The most significant effect on the extension of the compliance period for each vessel is achieved when LPG-B is burnt in all ICEs. Specifically, 87.5% of the vessels exhibit extended compliance periods up to 2030, with 35% of the ships reaching 2030 with at least moderate operational efficiency (ranking “C”).
Annual fuel costs are decreased compared to the baseline case by an average value of 3.3%, 8.8% and 12.1% and are lower than the LNG case. These cost values correspond to a moderate reduction in EU ETS costs, ranging from 3.6% to 13.3%. While LPG-B does not achieve the dramatic compliance extensions observed with LNG, combusting it in the main engine or in all ICEs offers a balanced approach, combining reasonable environmental benefits with acceptable economic implications, rendering it an important candidate option for retrofitting.
Engine operation with LPG-P (Table 8) exhibits slightly improved attributes compared to the LPG-B case; however, these are not significant, as in the case of LNG. Compared to the baseline scenario, with LPG-P used in auxiliary engines, 52.5% of the vessels achieve compliance until 2030, while 17.5% of the group achieves a maximum CII ranking of “C”. Improved compliance periods are evident for the case of burning in the main engine; 75% of the fleet achieves compliance up to 2030, with 47.5% of the vessels being ranked either as “C” or “B”. Significant improvements are exhibited when LPG-P is combusted in all ICES; 97.5% of the fleet survives until 2030, with 50% of the fleet achieving “C” and “B” rankings.
The fuel costs of each implementation case are, on average, lower than the baseline case by 2.3%, 6.1% and 8.3%. It is evident that the LPG-P cost reductions are similar to the LNG case and slightly lower than LPG-B. Consequently, the EU ETS costs are reduced compared to the conventional fuel case by a factor of 4.1% to 15.2%, depending on the implementation of the fuel. As in the case of LPG-B, propane LPG is a considerable solution for retrofitting bulk carriers, exhibiting moderate compliance period extensions and EU ETS cost reductions.
In Table 9, the summarized results for the case of using methanol are provided. Methanol demonstrates the least favorable performance among all the examined alternative fuels, showing limited improvements compared to either the LPG or LNG options. For the case of methanol in auxiliary engines, 52.5% of the fleet achieves CII compliance up to 2030, and only 10% of the vessels exhibit a CII ranking of “C”. If methanol is combusted in the main engine, 57.5% of the fleet achieves environmental compliance up to 2030, and 27.5% of the vessels exhibit the maximum operational efficiency of the fleet and a “C” ranking. During the implementation of methanol in both the main and auxiliary engines, 67.5% of the fleet achieves a compliance period extension up to 2030, while only 30% of the fleet achieves a CII ranking of “C”. The relatively modest compliance improvements reflect methanol’s higher carbon intensity compared to gaseous fuels despite its renewable production potential.
The economic implications of adopting methanol are significant, exhibiting substantially increased fuel costs compared to the baseline scenario, from 29% to 107%, depending on the implementation scenario. This pronounced cost increase stems from methanol’s lower energy density, requiring larger fuel volumes, combined with its current market pricing structure. The substantial fuel cost penalties correspond to only moderate decreases in the EU ETS costs, ranging from 2.7% to 10%, indicating an unfavorable cost–benefit ratio compared to other alternative fuel options.

Economic Evaluation

In this section, the economic Key Performance Indicator (KPI) of the payback period is evaluated for the implementation of each selected alternative fuel in both auxiliary and main engines in order to assess the economic impact of each retrofit option. The retrofit costs are assumed to be fixed across the 40-vessel fleet, and are approximated based on the literature values: USD 8,500,000 for LNG [7], USD 8,000,000 for both LPG options [50] and USD 6,000,000 for methanol [32]. To represent the annual vessel revenue, four daily freight levels are considered as follows: USD 14,000, 16,000, 18,000 and 20,000 for LNG, LPG-B and LPG-P, and USD 25,000, 28,000, 30,000 and 33,000 for methanol. The results are presented in Figure 13, showing the payback period values of 8, 10, 12 and 15 years. The payback period [years] is calculated by Equation (8):
P B P = T R C A R T F C E T S
In Equation (8), TRC is the total retrofit cost in USD, while the annual revenue (AR) [USD] is obtained by the product of daily freight over 175 sailing days, as shown in Equation (9). A 1.16 EUR to USD currency is used.
A R = D a i l y f r e i g h t · S a i l i n g d a y s .
The analysis indicates that, under current fuel prices, anticipated fuel consumption, and emissions trading system (ETS) penalties, retrofitting vessels to alternative fuels results in only marginal annual profits per vessel. Achieving a reasonable payback period requires an increase in the daily freight rate. Specifically, for an average daily freight of USD 16,000, only 7.5% of the fleet would achieve a 10-year payback period, whereas 75% of the fleet would require 15 years of operation to recover the investment. If the daily freight is increased to USD 18,000, 30% of the fleet would recover the investment within 10 years; at USD 20,000 per day, 80% of the fleet would exhibit a positive return within the same period.
Slightly improved payback periods were observed for the LPG-B retrofits. At a daily freight of USD 16,000, 15% of the investments would be profitable within 10 years, while the corresponding percentages for daily freights of USD 18,000 and USD 20,000 rise to 55% and 85%, respectively. For the LPG-P retrofit, the 10-year payback percentages are 7.5%, 40% and 82.5% for the same freight levels.
In contrast, methanol retrofits require substantially higher daily freight rates to achieve profitability. To attain a 10-year payback period, the daily freight must reach at least USD 25,000 to allow only 2.5% of the fleet to break even. Even at a daily freight of USD 33,000, only 42.5% of the investments yield a positive return, underscoring the limited compatibility of bulk carrier operations with methanol fuel.
The financial viability of an investment is contingent upon the annual revenue of the vessel, which, in turn, is directly influenced by its operational profile. Optimizing the number of sailing days, minimizing idle periods, and reducing the duration of cargo operations and onboard fuel consumption may expedite the recovery of the initial investment.
Among the alternative fuel options evaluated, liquefied natural gas (LNG) emerges as the most advantageous solution in terms of both the compliance period extension under the Carbon Intensity Indicator (CII) and the cost reduction within the EU emissions trading system (EU ETS), particularly when fuel operational costs are taken into account. By comparison, butane LPG and propane LPG deliver moderate outcomes relative to LNG, yet they indicate potential for sustaining fleet reliability at least until 2030. Methanol, despite its status as the fuel with the lowest carbon content among those assessed, demonstrates the most conservative improvements in operational efficiency and EU ETS cost mitigation when applied to bulk carriers. These limited benefits are further constrained by methanol’s considerable operational fuel costs, which currently restrict its competitiveness.
Compliance with the CII and the EU ETS does not encompass the full spectrum of forthcoming regulatory obligations. While EU ETS penalties may represent a substantial proportion of a vessel’s annual income—reaching up to 34% of the freight value in certain scenarios, as presented in Section 3.1—this mechanism constitutes only one layer of an increasingly complex regulatory environment. Parallel frameworks, such as FuelEU Maritime, expand the scope of accountability by incorporating well-to-wake emissions, thus obligating shipowners to address the carbon footprint of fuel production. Under the forthcoming Global Fuel Standard (GFS), shipowners are likely to incur additional costs in the form of remedial units should the emission thresholds that are set be exceeded, thereby reinforcing the policy direction towards lower-carbon fuels and energy efficiency innovations. Consequently, the selection of an alternative fuel for retrofitting bulk carriers must be evaluated not only against the current compliance and operational criteria, but also with respect to evolving regulatory landscapes. While the fuels considered in this study provide meaningful emission reductions, they are ultimately positioned as transitional options within the broader trajectory towards a zero-carbon future. Given the accelerating regulatory stringency, their viability as standalone solutions beyond the 2040s is increasingly uncertain.
In practice, the adoption of alternative fuels can be complemented by energy efficiency measures, including wind-assisted propulsion, solar power installations, hybrid systems, hull and propeller optimization, energy harvesting devices and shipboard carbon capture technologies. These technical measures may increase the potential to significantly improve fleet sustainability when deployed in tandem with alternative fuels. Furthermore, operational strategies—including slow steaming, weather routing and enhanced voyage planning—can contribute to reducing carbon emissions and stabilizing compliance with future efficiency requirements. Ultimately, it is the integration of fuel, technological and operational solutions, rather than reliance on a single pathway, that will determine the long-term resilience of bulk carrier fleets.
In a multi-pathway future of net-zero emissions, coherent policymaking strategies will be essential to ensure a smooth and equitable transition towards carbon elimination. Guidance should be given on correlating the ship type to fuel type according to its operating regions. Financial incentives, such as tax exemptions, subsidies or preferential loan schemes, can support shipowners in retrofitting existing vessels or investing in new designs that are compatible with alternative fuels. Such measures would enhance the financial viability of investment projects and would assist in maintaining the commodities market price, which is directly related to the ship freight rates. Equally important is the development of alternative fuel infrastructure, which will enhance fuel availability and reduce the risks associated with early adoption. Additional measures should target energy providers, who must be incentivized to scale up green fuel production and secure reliable supply chains. Non-financial incentives can also play a significant role, including policies that prioritize low-emission vessels in port access, berth allocation or departure scheduling, thereby rewarding operational choices that align with decarbonization objectives.

4. Conclusions and Future Work

In this work, the effect on energy efficiency and environmental compliance of combusting LNG, LPG (propane and butane) and MeOH in ICE in medium-sized bulk carriers was investigated. A sample of the Handymax, Panamax and Supramax vessels with available operational data (their annual distances in nautical miles, fuel consumption in metric tons, and duration at sea, idle and at port) was used to determine which fuel pathway is suitable for maintaining fleet reliability. For each fuel, three implementation cases are considered as follows: combustion in auxiliary engines, combustion in the main engine and combustion in all ICEs. From the analysis, the following conclusions were drawn:
  • End of compliance is delayed depending on the vessel’s year of build. This trivial observation highlights the importance and positive effect of the EEDI regulation on ship efficiency. This implies that the increase in energy efficiency is a multi-level parameter, combining design optimization not only with fuel consumption and power generation, but also with hull and propeller design. Ultimately, maximizing ship energy efficiency is a prerequisite to the effective adoption of alternative fuels and decarbonization.
  • A dependency of end-of-compliance on the deadweight of the vessel is observed for Panamax/Supramax vessels, implying that the transportation carbon cost is reduced with an increasing vessel size. However, the results for the Handymax vessels were inconclusive, which is likely due to the limited sample size.
  • LNG demonstrates superior performance among all alternative fuels and is capable of extending the compliance period. By implementing LNG at the main engines, or at all ICEs, 100% of the fleet achieves environmental compliance up to 2030, with 25% and 52.5% of the ships having achieved at least a ranking of “B”. The annual fuel costs are 2.2% to 8.2% lower than the baseline scenario of using conventional fuels, corresponding to a significant decrease in EU ETS costs between an increase of 6.6% to 24%. Based on the exhibited improvements, implementing LNG onboard is an attractive, compliance solution.
  • LPG-B exhibited moderate improvements in the vessel compliance period and EU ETS costs when compared to LNG. The most significant effect of implementing LPG-B is observed when combusted in all ICEs, achieving compliance extensions up to 2030 for 87.5% of the fleet, with 35% of the ships being ranked at least “C”. Fuel costs compared to the baseline scenario are reduced by 3.3% to 12.1%, depending on the implementation scenario, with a resulting cut-down in EU ETS costs from 3.6% to 13.3%. These fuels represent a balanced approach for operators seeking environmental benefits with a minimal economic impact.
  • Similarly with LPG-B, LPG-P offers an extension of the compliance period up to 2030 for 52.5% to 97.5% of the fleet, while 17.5% to 50% of the fleet completes their compliance period with at least moderate energy rankings. Fuel cost reductions compared to the baseline scenario range between 2.3% to 8.3%, corresponding to a reduction in EU ETS of 4.1% to 15.2%.
  • Vessels using methanol exhibit the least favorable performance among all alternatives, despite the low-carbon content of MeOH; 52.5% to 67.5% of the fleet achieves a compliance period extension up to 2030, with 10% to 30% of the vessels achieving a ranking of “C” at maximum. The fuel costs are substantially increased and, depending on the implementation case, they range between 29.9% to 107%, with a conservative reduction in the EU ETS of 2.7% to 10%. The unfavorable cost–benefit ratio makes methanol the least attractive option under current market conditions.
  • Payback period calculations were conducted for the case of implementing the selected fuels in all engines. The analysis demonstrates an inverse relationship between the average daily freight rate and the retrofit payback period; as the freight rates increase, the time required to recover the initial investment is reduced. Indicatively, to achieve a 10-year payback period for 50% of the fleet, the required average daily freight rates would be USD 20,000 for LNG and LPG-P, USD 18,000 for LPG-B, while for MeOH, it would have to exceed USD 33,000. These increases would directly affect the commodities’ market price. Reducing ship idle periods, duration of cargo operations or increasing the sailing days may improve the payback periods.
  • The implementation scenario significantly affects performance outcomes, with the auxiliary engine applications providing minimal benefits, the main engine implementations yielding moderate improvements, and the combined main and auxiliary engine approaches delivering maximum compliance extensions across the selected fuels.
  • When considering the retrofit of a bulk carrier to operate on alternative fuels, compliance with the CII regulation and the EU ETS should not be regarded as the vessel’s sole regulatory obligation. An assessment of sustainability must also account for the FuelEU and the forthcoming Global Fuel Standard (GFS), which precisely evaluate the vessel’s future GHG emissions profile on a well-to-wake basis. Therefore, the adoption of low-carbon fuels alone may prove insufficient; thus, combining them with energy efficiency technologies might enhance the vessel’s environmental performance.
  • Carbon emissions can also be mitigated through the implementation of operational measures. Strategies such as slow steaming and weather routing have the potential to enhance vessel performance while reducing the overall fuel consumption. When applied in combination with alternative fuels, these practices may further improve efficiency and strengthen compliance with the regulatory requirements.
  • A transition to net-zero emissions depends on effective policymaking. Financial incentives for investment, such as tax exemptions, subsidies and preferential financing, can reduce barriers to retrofitting and new vessel designs. Expanding alternative fuel infrastructure is essential to ensure availability and reduce adoption risks. Non-financial measures, including port access privileges or berth prioritization for low-emission vessels, may further assist in the acceleration of the transition to a zero-carbon footprint.
This work could serve as a decision-making tool for ship owners and operators to understand the benefits and economic implications of alternative fuels onboard Handymax and Panamax vessels. The results demonstrate that fuel pathway selection should be based on operators’ investment capacity, risk tolerance and long-term fleet strategy. Moreover, it provides insights into whether the implementation of alternative fuels on a global fleet scale would have beneficial impacts on shipping decarbonization efforts. This study reveals that while all alternative fuels offer environmental benefits, their economic viability varies significantly, with LNG providing the optimal balance between compliance improvements and cost implications.
This work focused on evaluating the environmental effects and economic implications of these fuels onboard Handymax and Panamax vessels when combusted in ICE. Fuel production carbon costs, energy efficiency technologies, zero-carbon fuels (such as ammonia and hydrogen) and detailed retrofit cost analyses were not included in this work and are intended as future expansions of this research beyond the bulk carrier classes.

Author Contributions

Conceptualization, G.C. and C.P.; methodology, G.C., A.T. and A.A.; software, G.C., A.T. and A.A.; validation, G.C., S.P. and C.P.; formal analysis, G.C.; investigation, G.C. and C.P.; resources, G.C., A.T., A.A., S.P. and C.P.; data curation, G.C. and C.P.; writing—original draft preparation, G.C.; writing—review and editing, G.C., S.P. and C.P.; visualization, G.C.; supervision, C.P.; project administration, G.C. and S.P. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Data Availability Statement

The original contributions presented in this study are included in the article. Further inquiries can be directed to the corresponding author.

Conflicts of Interest

The authors declare no conflicts of interest.

Abbreviations

The following abbreviations are used in this manuscript:
ARShip annual revenue [USD]
CIIAttAttained CII
CIIReqRequired CII
CO2Carbon dioxide
DWTDeadweight [t]
EFFuel emission factor [gCO2/gfuel]
EOCEnd of compliance
ETSEU ETS total cost [EUR]
H2Hydrogen
HFOHeavy fuel oil
LFOLow sulfur fuel oil
LHVLower heating value [kJ/kg]
LNGLiquified natural gas
LNG-BLiquified petroleum gas, butane
LPG-PLiquified petroleum gas, propane
MeOHMethanol
MGOMarine gas oil
NH3Ammonia
NOxNitrogen oxide
pfuel price
PBPPayback period [years]
PMParticulate matter
RankingCII ranking
SFCFuel mass consumed [t]
SOxSulphur oxide
TFCTotal fuel cost [USD]
TRCTotal retrofit cost [USD]
YOBYear of build

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Figure 1. Calculation process.
Figure 1. Calculation process.
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Figure 2. Ship 26: CII ratings for all scenarios.
Figure 2. Ship 26: CII ratings for all scenarios.
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Figure 3. Ship 26: (a) EOC for all scenarios; (b) fuel costs for all scenarios; (c) CO2 emissions for all scenarios; (d) EU ETS costs for all scenarios.
Figure 3. Ship 26: (a) EOC for all scenarios; (b) fuel costs for all scenarios; (c) CO2 emissions for all scenarios; (d) EU ETS costs for all scenarios.
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Figure 4. Ship 26: ETS costs for all LNG implementation scenarios.
Figure 4. Ship 26: ETS costs for all LNG implementation scenarios.
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Figure 5. Ship 26: ETS costs for all LPG-B implementation scenarios.
Figure 5. Ship 26: ETS costs for all LPG-B implementation scenarios.
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Figure 6. Ship 26: ETS costs for all LPG-P implementation scenarios.
Figure 6. Ship 26: ETS costs for all LPG-P implementation scenarios.
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Figure 7. Ship 26: ETS costs for all MeOH implementation scenarios.
Figure 7. Ship 26: ETS costs for all MeOH implementation scenarios.
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Figure 8. Fleet CII ratings for the baseline scenario.
Figure 8. Fleet CII ratings for the baseline scenario.
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Figure 9. EOC vs. YOB, (a) Handymax and (c) Panamax, and EOC vs. DWT, (b) Handymax and (d) Panamax.
Figure 9. EOC vs. YOB, (a) Handymax and (c) Panamax, and EOC vs. DWT, (b) Handymax and (d) Panamax.
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Figure 10. Fleet CII ratings for LNG in the auxiliary engines.
Figure 10. Fleet CII ratings for LNG in the auxiliary engines.
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Figure 11. Fleet CII ratings for LNG in the main engine.
Figure 11. Fleet CII ratings for LNG in the main engine.
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Figure 12. Fleet CII ranking for LNG in the main and auxiliary engines.
Figure 12. Fleet CII ranking for LNG in the main and auxiliary engines.
Jmse 13 01757 g012
Figure 13. Payback period for each fuel, used in the main and auxiliary engines.
Figure 13. Payback period for each fuel, used in the main and auxiliary engines.
Jmse 13 01757 g013
Table 1. Fleet sample description.
Table 1. Fleet sample description.
Ship TypeDeadweight Range [t]Year of Build RangeAverage Speed Range [Knots]
Handymax31,833–40,0002009–201511–12
Panamax40,000–82,0002006–20209–14
Supramax50,000–61,6442006–20209–14
Table 2. Fuel Emission Factors (EF) and Lower Heating Value (LHV) (data taken from [47,48]).
Table 2. Fuel Emission Factors (EF) and Lower Heating Value (LHV) (data taken from [47,48]).
FuelEmission Factor (EF) [ g r C O 2 g r f u e l ] LHV [ M J k g ]
HFO3.11440.5
LFO3.15141
MGO3.20642.7
LPG-P3.046
LPG-B3.0346
LNG2.75049.1
MeOH1.37519.9
Table 3. Scenarios and fuel consumption for ship 26.
Table 3. Scenarios and fuel consumption for ship 26.
ScenarioHFO [t]LFO [t]MGO [t]Alternative Fuel [t]
Business as usual146669191000
LNG in A/E234006691461234
LNG in M/E312662492233312
LNG in A/E and M/E4002694546
LPG-B in A/E534006691461296
LPG-B in M/E612662492233479
LPG-B in A/E and M/E7002694775
LPG-P in A/E834006691461279
LPG-P in M/E912662492233434
LPG-P in A/E and M/E10002694713
MeOH in A/E1134006691462976
MeOH in M/E1212662492237990
MeOH in A/E and M/E130026910,966
Table 4. Fuel consumption, costs and EU ETS for the baseline scenario and the use of LNG in auxiliary engines.
Table 4. Fuel consumption, costs and EU ETS for the baseline scenario and the use of LNG in auxiliary engines.
Business as UsualLNG in A/E
ShipHFO [t]LFO [t]MGO [t]Fuel Cost [USD]CO2 [t]ETS [EUR]HFO [t]LFO [t]MGO [t]LNG [t]Fuel Cost [USD]CO2 [t]ETS [EUR]
1359512123332,659,46316,081236,395262088330911212,556,00515,011220,666
2049192042,886,10916,155237,4730358421611352,825,03715,108222,084
329966852752,034,26912,369181,82421834992518611,951,23111,544169,702
477142433613,005,16216,927248,830562309133311882,923,87715,826232,636
5270914335432,522,44014,692215,9771974104445710272,417,00713,722201,714
634638355042,522,18615,030220,946252360942910482,411,34714,032206,264
738093752722,250,36713,914204,54227752732559682,155,38112,983190,846
8372610671252,478,40715,367225,890271577715510692,389,94114,340210,795
9050391362,898,54816,313239,7950367116711462,841,67115,255224,245
10275410542152,075,14712,585184,99720067682098771,997,81911,748172,688
11411304222,306,93314,161208,163299703669852,198,11613,212194,220
1224262671512,684,16016,133237,1501767194610411262,610,76215,066221,468
13167723162082,252,02213,187193,850122216882069222,183,57512,319181,094
1423095664621,786,41510,456153,70116824133807301,702,6349763143,517
15432604812,455,75315,014220,7033152041210442,338,42214,009205,929
16319222632472,981,01817,864262,6082326164925412472,881,95816,681245,212
17347611154172,614,88915,674230,408253381336810932,507,99214,632215,096
183421415961,947,40612,267180,33124933021208521,872,88711,444168,226
1932534403272,063,33512,566184,72723713212908751,973,72911,727172,394
20161713904081,867,77710,722157,620117810133427501,793,43210,017147,256
213419624232,004,79212,686186,4812491455698811,934,02811,834173,965
2289626194832,261,94012,592185,09965319084048842,183,80111,772173,049
2323353314963,032,67018,022264,9261702241414512602,951,50816,834247,458
24437401122,188,35213,982205,537318701399702,098,70313,040191,684
2539303605732,537,66415,210223,581286426248010602,417,19014,196208,683
2646669191002,827,70617,746260,865340066914612342,725,15016,557243,382
2733032201561,830,79911,481168,77724071601617981,755,54110,711157,446
2837554003662,312,36214,126207,65327362923259832,210,85413,182193,777
2939462926302,552,33315,227223,837287621352110612,427,80514,213208,929
30172634562962,976,43317,213253,0331258251828712052,889,74416,084236,442
3144331511372,319,79414,721216,392323011016010222,225,74913,730201,831
32423113361672,903,06417,922263,453308397419612482,799,52416,725245,865
3324602007252,312,08614,063206,73217931462769812,246,20313,130193,017
34139835152092,783,20716,100236,6691019256121911282,708,80515,045221,166
35425604232,376,26014,608214,7453101036810162,264,72113,630200,357
36234920603482,542,92314,920219,3311711150131510432,453,54913,936204,863
37250618252242,391,14214,276209,852182613302229962,310,58813,331195,960
38263113704812,400,63314,049206,52719179984089812,302,07213,121192,877
39287820651942,678,83316,093236,5682097150520811232,591,51915,027220,892
4029339213962,624,78814,536213,677214285734910222,552,60813,594199,830
Table 5. Fuel consumption, costs and EU ETS for the use of LNG in the main engine and the use of LNG in all engines.
Table 5. Fuel consumption, costs and EU ETS for the use of LNG in the main engine and the use of LNG in all engines.
LNG in M/ELNG in M/E & A/E
ShipHFO [t]LFO [t]MGO [t]LNG [t]Fuel Cost [USD]CO2 [t]ETS [EUR]MGO [t]LNG [t]Fuel Cost [USD]CO2 [t]ETS [EUR]
197632926830092,472,80813,209194,17924441302,423,43412,140178,460
20133523630482,592,78713,344196,16424841842,454,95712,298180,782
381318621123131,895,72710,156149,28918831741,862,7889332137,175
4209115128731902,701,21513,971205,36825943782,569,07612,870189,185
573538931027562,293,21012,089177,70722437832,219,74111,120163,461
694022730328142,320,25912,350181,54922838622,266,20311,353166,882
7103410222725982,115,95511,414167,78221135662,09,255810,483154,095
8101129020428712,341,19012,610185,36523339402,312,25911,583170,274
90136721930772,613,65213,473198,04925042232,478,33312,415182,503
1074728619823551,934,22110,337151,95819132321,896,4779500139,656
111116027126442,155,06111,615170,74721536292,129,50910,668156,816
1265872519330242,500,89913,268195,04524641512,435,70012,202179,364
1345562920324762,064,79910,858159,61020133991,994,3109990146,860
1462715424119601,624,4768597126,38015926891,578,0927905116,210
151174029628042,288,13812,317181,05922838492,258,29711,313166,300
1686661426533472,765,17114,688215,91127245942,695,86313,505198,522
1794330328729342,417,04412,879189,31523840272,363,07011,838174,015
1892811316122891,854,24710,057147,83318631411,843,1849233135,731
1988311922823491,922,25310,315151,62819132241,891,7049476139,304
2043937723020141,685,9908831129,81216427651,622,2278127119,460
2192816914623671,916,48410,400152,87719232481,906,0729548140,362
2224371127123732,012,65910,392152,76819332571,911,0949574140,732
2363489922633822,808,46614,832218,02827546412,723,57713,644200,563
241187018526052,098,26911,452168,34621235752,098,01110,510154,496
2510679832428452,338,14712,490183,60723139052,291,23811,478168,726
26126624922333122,689,09014,553213,92726945462,667,69013,364196,447
278966016921421,736,4339412138,36117429401,725,0938642127,035
28101910925526402,157,52511,593170,41421436232,125,87710,650156,548
2910717933928492,344,02012,506183,84023139102,294,29811,493168,951
3046893827232362,711,79114,184208,50026344412,606,18413,056191,918
3112034120027442,215,87312,061177,30122337662,210,01211,071162,744
32114836324433502,735,58614,710216,23627245972,697,64113,514198,653
3366854516326342,167,65011,558169,90721436152,121,03210,625156,192
3437995423630282,539,05513,269195,05324641552,438,31512,215179,556
351155027627282,222,00111,982176,13522137432,196,64811,004161,760
3663755926028002,328,80812,279180,49922738432,254,77911,295166,041
3768049521926762,212,81511,739172,56321736722,154,79210,794158,678
3871437228626352,189,08011,558169,90021436162,122,02410,630156,265
3978156023130152,489,06813,230194,48724541382,428,26712,164178,816
4080106427027432,337,05312,008176,51522337652,209,13111,067162,679
Table 6. Use of LNG as fuel: EOC, fuel and EU ETS cost comparison [%].
Table 6. Use of LNG as fuel: EOC, fuel and EU ETS cost comparison [%].
Compliance Period ExtensionFuel CostEU ETS Cost
[70 EUR/t]
IDBase-
Line
A/EM/EM/E and A/EA/EM/EM/E and A/EA/EM/EM/E and A/E
1>20300>2030−1.9%−5.1%−7.0%−6.7%−17.9%−24.5%
220272−4.7%−12.5%−17.1%−6.5%−17.4%−23.9%
320263−1.7%−4.5%−6.1%−6.7%−17.9%−24.6%
420291−4.3%−11.6%−15.9%−6.5%−17.5%−24.0%
5>20300−2.9%−7.9%−10.9%−6.6%−17.7%−24.3%
620253−2.2%−5.9%−8.1%−6.6%−17.8%−24.5%
720310−1.1%−2.9%−4.0%−6.7%−18.0%−24.7%
820252−1.2%−3.2%−4.4%−6.7%−17.9%−24.6%
9>20300−4.5%−12.2%−16.8%−6.5%−17.4%−23.9%
1020300−1.9%−5.0%−6.8%−6.7%−17.9%−24.5%
1120300−1.1%−3.1%−4.2%−6.7%−18.0%−24.7%
12>20300−2.4%−6.5%−9.0%−6.6%−17.8%−24.4%
1320252−3.1%−8.4%−11.5%−6.6%−17.7%−24.2%
14>20300−2.7%−7.1%−9.8%−6.6%−17.8%−24.4%
1520250−1.3%−3.4%−4.6%−6.7%−18.0%−24.6%
1620251−2.3%−6.3%−8.7%−6.6%−17.8%−24.4%
1720262−2.1%−5.7%−7.8%−6.6%−17.8%−24.5%
1820253−0.6%−1.6%−2.2%−6.7%−18.0%−24.7%
1920274−1.5%−4.1%−5.6%−6.7%−17.9%−24.6%
2020300−3.4%−9.2%−12.7%−6.6%−17.6%−24.2%
2120252−0.5%−1.4%−2.0%−6.7%−18.0%−24.7%
2220253−4.4%−11.9%−16.4%−6.5%−17.5%−24.0%
2320251−2.8%−7.5%−10.3%−6.6%−17.7%−24.3%
24>203000.0%0.0%0.0%−6.7%−18.1%−24.8%
25>20300−1.9%−5.1%−7.0%−6.7%−17.9%−24.5%
2620252−0.8%−2.1%−2.9%−6.7%−18.0%−24.7%
2720291−0.6%−1.7%−2.4%−6.7%−18.0%−24.7%
28>20300−1.4%−3.8%−5.2%−6.7%−17.9%−24.6%
2920251−2.0%−5.4%−7.4%−6.7%−17.9%−24.5%
3020291−3.5%−9.5%−13.0%−6.6%−17.6%−24.2%
3120291−0.3%−0.7%−1.0%−6.7%−18.1%−24.8%
3220254−1.3%−3.6%−4.9%−6.7%−17.9%−24.6%
3320251−2.0%−5.5%−7.5%−6.6%−17.8%−24.4%
3420301−3.6%−9.6%−13.2%−6.6%−17.6%−24.1%
35>20300−1.1%−3.0%−4.1%−6.7%−18.0%−24.7%
3620253−2.9%−7.9%−10.8%−6.6%−17.7%−24.3%
3720291−2.4%−6.6%−9.0%−6.6%−17.8%−24.4%
3820253−2.8%−7.6%−10.4%−6.6%−17.7%−24.3%
39>20300−2.3%−6.2%−8.4%−6.6%−17.8%−24.4%
40>20300−4.8%−12.8%−17.6%−6.5%−17.4%−23.9%
Table 7. Use of butane LPG as fuel: EOC, fuel and EU ETS cost comparison [%].
Table 7. Use of butane LPG as fuel: EOC, fuel and EU ETS cost comparison [%].
Compliance Period ExtensionFuel CostEU ETS Cost
[70 EUR/t]
IDBase-
Line
A/EM/EM/E and A/EA/EM/EM/E and A/EA/EM/EM/E and A/E
1>2030200−3.0%−8.0%−11.0%−3.6%−9.8%−13.4%
22027133−5.6%−15.1%−20.7%−3.4%−9.2%−12.7%
32026244−2.8%−7.4%−10.2%−3.7%−9.8%−13.5%
42029211−5.3%−14.3%−19.6%−3.5%−9.3%−12.8%
5>2030200−4.0%−10.7%−14.7%−3.6%−9.6%−13.2%
62025245−3.3%−8.8%−12.0%−3.6%−9.7%−13.4%
72030200−2.2%−5.9%−8.1%−3.7%−9.9%−13.6%
82025035−2.3%−6.2%−8.5%−3.7%−9.9%−13.5%
92030200−5.5%−14.8%−20.3%−3.4%−9.3%−12.7%
102030200−2.9%−7.9%−10.9%−3.6%−9.8%−13.4%
112030200−2.3%−6.1%−8.4%−3.7%−9.9%−13.6%
122034100−3.5%−9.4%−12.9%−3.6%−9.6%−13.2%
132025145−4.2%−11.2%−15.3%−3.6%−9.5%−13.1%
14>2030200−3.7%−10.0%−13.7%−3.6%−9.7%−13.3%
152025024−2.4%−6.4%−8.8%−3.7%−9.9%−13.6%
162025024−3.4%−9.2%−12.6%−3.6%−9.7%−13.3%
172027233−3.2%−8.6%−11.7%−3.6%−9.7%−13.4%
182025245−1.7%−4.7%−6.4%−3.7%−10.0%−13.7%
192025255−2.6%−7.1%−9.7%−3.7%−9.8%−13.5%
202030200−4.5%−12.0%−16.4%−3.5%−9.5%−13.1%
212025035−1.7%−4.5%−6.2%−3.7%−10.0%−13.7%
222025245−5.4%−14.6%−20.0%−3.5%−9.3%−12.8%
232025024−3.8%−10.3%−14.2%−3.6%−9.6%−13.2%
24>2030200−1.2%−3.2%−4.4%−3.7%−10.0%−13.8%
25>2030100−3.0%−8.0%−11.0%−3.7%−9.8%−13.4%
262025145−1.9%−5.1%−7.1%−3.7%−9.9%−13.6%
272029211−1.8%−4.8%−6.6%−3.7%−10.0%−13.7%
28>2030200−2.5%−6.8%−9.3%−3.7%−9.9%−13.5%
292025024−3.1%−8.3%−11.4%−3.6%−9.8%−13.4%
302029211−4.5%−12.2%−16.7%−3.5%−9.5%−13.0%
312029211−1.4%−3.8%−5.2%−3.7%−10.0%−13.7%
322025255−2.5%−6.6%−9.0%−3.7%−9.8%−13.5%
332025024−3.1%−8.4%−11.5%−3.6%−9.7%−13.3%
342029211−4.6%−12.4%−17.0%−3.5%−9.5%−13.0%
35>2030100−2.2%−6.0%−8.2%−3.7%−9.9%−13.6%
362025255−4.0%−10.7%−14.6%−3.6%−9.6%−13.2%
372029211−3.5%−9.4%−13.0%−3.6%−9.7%−13.3%
382025145−3.9%−10.4%−14.3%−3.6%−9.6%−13.2%
392030200−3.4%−9.0%−12.4%−3.6%−9.7%−13.3%
402030100−5.7%−15.4%−21.1%−3.4%−9.2%−12.7%
Table 8. Use of propane LPG as fuel: EOC, fuel and EU ETS cost comparison [%].
Table 8. Use of propane LPG as fuel: EOC, fuel and EU ETS cost comparison [%].
Compliance Period ExtensionFuel CostEU ETS Cost
[70 EUR/t]
IDBase-
Line
A/EM/EM/E and A/EA/EM/EM/E and A/EA/EM/EM/E and A/E
1>2030000−1.9%−22.4%−7.1%−2.7%−7.3%−10.0%
22027133−4.7%−12.6%−17.3%−2.5%−6.7%−9.2%
32026244−1.7%−4.6%−6.3%−2.7%−7.3%−10.0%
42029111−4.4%−11.7%−16.1%−2.5%−6.8%−9.3%
5>2030000−3.0%−8.0%−11.0%−2.6%−7.1%−9.7%
62025255−2.2%−6.0%−8.2%−2.7%−7.2%−9.9%
72030000−1.1%−3.0%−4.1%−2.8%−7.4%−10.1%
82025045−1.2%−3.3%−4.6%−2.7%−7.4%−10.1%
92030000−4.6%−12.3%−16.9%−2.5%−6.7%−9.2%
102030000−1.9%−5.1%−7.0%−2.7%−7.3%−10.0%
112030000−1.2%−3.2%−4.4%−2.8%−7.4%−10.1%
122034000−2.5%−6.6%−9.1%−2.7%−7.1%−9.8%
132025145−3.2%−8.5%−11.7%−2.6%−7.0%−9.6%
14>2030000−2.7%−7.2%−9.9%−2.7%−7.2%−9.8%
152025024−1.3%−3.5%−4.8%−2.8%−7.4%−10.1%
162025035−2.4%−6.4%−8.8%−2.7%−7.2%−9.8%
172027133−2.1%−5.8%−7.9%−2.7%−7.2%−9.9%
182025255−0.6%−1.7%−2.3%−2.8%−7.5%−10.2%
192025455−1.6%−4.2%−5.8%−2.7%−7.3%−10.1%
202030000−3.5%−9.3%−12.8%−2.6%−7.0%−9.6%
212025045−0.6%−1.5%−2.1%−2.8%−7.4%−10.2%
222025255−4.5%−12.0%−16.5%−2.5%−6.8%−9.3%
232025035−2.8%−7.6%−10.4%−2.6%−7.1%−9.7%
24>2030000−0.1%−0.1%−0.2%−2.8%−7.5%−10.3%
25>2030000−1.9%−5.2%−7.2%−2.7%−7.3%−10.0%
262025145−0.8%−2.2%−3.0%−2.8%−7.4%−10.2%
272029111−0.7%−1.8%−2.5%−2.8%−7.5%−10.2%
28>2030000−1.5%−3.9%−5.3%−2.7%−7.3%−10.1%
292025035−2.0%−5.5%−7.5%−2.7%−7.3%−10.0%
302029111−3.6%−9.6%−13.1%−2.6%−6.9%−9.5%
312029111−0.3%−0.8%−1.1%−2.8%−7.5%−10.3%
322025255−1.4%−3.7%−5.1%−2.7%−7.3%−10.1%
332025035−2.1%−5.6%−7.6%−2.7%−7.2%−9.9%
342029111−3.6%−9.7%−13.3%−2.6%−6.9%−9.5%
35>2030000−1.1%−3.1%−4.2%−2.8%−7.4%−10.2%
362025255−3.0%−8.0%−10.9%−2.6%−7.1%−9.7%
372029111−2.5%−6.7%−9.2%−2.7%−7.1%−9.8%
382025155−2.9%−7.7%−10.6%−2.7%−7.1%−9.8%
392030000−2.3%−6.3%−8.6%−2.7%−7.2%−9.8%
402030000−4.8%−12.9%−17.7%−2.5%−6.7%−9.2%
Table 9. Use of methanol as fuel: EOC, fuel and EU ETS cost comparison [%].
Table 9. Use of methanol as fuel: EOC, fuel and EU ETS cost comparison [%].
Compliance Period ExtensionFuel CostEU ETS Cost
[70 EUR/t]
IDBase-
Line
A/EM/EM/E and A/EA/EM/EM/E and A/EA/EM/EM/E and A/E
1>203000029.9%29.0%80.2%−2.70%−7.3%−10.0%
2202712323.6%22.3%63.5%−2.50%−6.7%−9.2%
3202623430.4%29.5%81.6%−2.72%−7.3%−10.0%
4202911124.4%22.7%65.5%−2.53%−6.8%−9.3%
5>203000027.5%25.5%73.8%−2.65%−7.1%−9.7%
6202513429.2%27.6%78.4%−2.69%−7.2%−9.9%
7203000031.7%31.1%85.2%−2.76%−7.4%−10.1%
8202502331.4%31.5%84.4%−2.74%−7.4%−10.1%
9203000023.9%22.7%64.1%−2.50%−6.7%−9.2%
10203000030.0%29.3%80.4%−2.71%−7.3%−10.0%
11203000031.6%30.4%84.7%−2.76%−7.4%−10.1%
12203400028.6%28.6%76.9%−2.66%−7.1%−9.8%
13202502427.1%26.2%72.7%−2.62%−7.0%−9.6%
14>203000028.2%25.9%75.6%−2.67%−7.2%−9.8%
15202500231.3%30.0%84.0%−2.75%−7.4%−10.1%
16202501228.8%28.3%77.4%−2.67%−7.2%−9.8%
17202702329.4%28.2%78.9%−2.70%−7.2%−9.9%
18202513432.8%33.0%88.1%−2.78%−7.5%−10.2%
19202535530.7%29.7%82.4%−2.73%−7.3%−10.1%
20203000026.4%24.3%70.9%−2.61%−7.0%−9.6%
21202502332.9%33.4%88.4%−2.77%−7.4%−10.2%
22202513424.1%21.6%64.7%−2.53%−6.8%−9.3%
23202501227.8%27.6%74.7%−2.63%−7.1%−9.7%
24>203000034.1%34.3%91.6%−2.81%−7.5%−10.3%
25>203000029.8%28.1%80.1%−2.72%−7.3%−10.0%
26202503432.4%32.6%87.0%−2.76%−7.4%−10.2%
27202911132.7%32.5%87.8%−2.78%−7.5%−10.2%
28>203000031.0%29.9%83.1%−2.74%−7.3%−10.1%
29202501229.6%27.7%79.5%−2.71%−7.3%−10.0%
30202911126.2%25.0%70.3%−2.59%−6.9%−9.5%
31202911133.6%33.7%90.1%−2.80%−7.5%−10.3%
32202524531.1%31.0%83.6%−2.73%−7.3%−10.1%
33202501229.6%29.7%79.4%−2.68%−7.2%−9.9%
34202911126.0%25.1%69.9%−2.58%−6.9%−9.5%
35>203000031.6%30.5%85.0%−2.76%−7.4%−10.2%
36202524527.5%26.3%73.9%−2.64%−7.1%−9.7%
37202911128.6%27.9%76.8%−2.66%−7.1%−9.8%
38202513427.8%26.0%74.5%−2.65%−7.1%−9.8%
39203000029.0%28.5%77.8%−2.67%−7.2%−9.8%
40203000023.4%21.2%62.7%−2.50%−6.7%−9.2%
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Charvalos, G.; Tzakis, A.; Arvanitis, A.; Peppa, S.; Papadopoulos, C. Environmental and Economic Assessment of Alternative Marine Fuels for Bulk Carriers: A Comparative Analysis of Handymax, Panamax and Supramax Vessels. J. Mar. Sci. Eng. 2025, 13, 1757. https://doi.org/10.3390/jmse13091757

AMA Style

Charvalos G, Tzakis A, Arvanitis A, Peppa S, Papadopoulos C. Environmental and Economic Assessment of Alternative Marine Fuels for Bulk Carriers: A Comparative Analysis of Handymax, Panamax and Supramax Vessels. Journal of Marine Science and Engineering. 2025; 13(9):1757. https://doi.org/10.3390/jmse13091757

Chicago/Turabian Style

Charvalos, Georgios, Athanasios Tzakis, Angelos Arvanitis, Sofia Peppa, and Christos Papadopoulos. 2025. "Environmental and Economic Assessment of Alternative Marine Fuels for Bulk Carriers: A Comparative Analysis of Handymax, Panamax and Supramax Vessels" Journal of Marine Science and Engineering 13, no. 9: 1757. https://doi.org/10.3390/jmse13091757

APA Style

Charvalos, G., Tzakis, A., Arvanitis, A., Peppa, S., & Papadopoulos, C. (2025). Environmental and Economic Assessment of Alternative Marine Fuels for Bulk Carriers: A Comparative Analysis of Handymax, Panamax and Supramax Vessels. Journal of Marine Science and Engineering, 13(9), 1757. https://doi.org/10.3390/jmse13091757

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