1. Introduction
It is widely recognized that marine environmental conditions evolve rapidly, imposing stringent demands on offshore platforms as critical infrastructure. Particularly under harsh metocean conditions, platforms experience complex dynamic loads from wind, waves, and currents—both during stationary positioning and operational phases. Consequently, comprehensive investigation of seaborne satellite launch platforms operating in such challenging ocean environments is imperative.
In recent years, many scholars at home and abroad have studied the fluid characteristics of the phenomenon of liquid shaking in a liquid tank. The phenomenon of sloshing is very relevant for vessels that transport liquid petroleum products—crude/chemical oil tankers—as well as for vessels that transport liquefied petroleum or natural gas—LPG/LNG tankers. Liquid sloshing in the tank not only weakens the stability of the ship and various liquid storage tanks, but also threatens the ship’s structural integrity and the safety of its personnel due to the shock loads it induces [
1,
2,
3,
4]. Because of this, scholars at home and abroad have carried out systematic research on the hydrodynamic characteristics of liquid tank sloshing.
McCarty and Stephens [
5] performed numerical simulations of the sloshing of a spherical tank partially filled with liquid, and showed that the higher the free liquid level inside the sphere, the higher the natural frequency of liquid sloshing; and the larger the radius of the tank, the lower the natural frequency of liquid. Francecutto et al. [
6] conducted a numerical calculation study on a liquid tank with damping plates in 1996 based on the RANS equation, and the results showed that a liquid tank with damping plates also had a good anti-roll effect. Ahmed F. Abdel Gawad et al. [
7] used numerical calculations to change the parameters of a U-shaped liquid tank, and discussed its anti-roll effect in detail, and concluded that the liquid tank should be equipped with a damping structure to control the fluid movement, and a well-designed and tuned liquid tank can be very effective in reducing roll. Abbas Maleki et al. [
8] conducted a liquid sloshing study on cylindrical liquid tanks with baffles in 2008 and showed that annular baffles were more effective in reducing sloshing oscillations. Jedediah Morse Store et al. [
9] performed an experimental, numerical analysis of water and liquid nitrogen in the liquid tank of a spherical storage tank. Jun Liu et al. [
10] analyzed the sloshing performance of various barrel-shaped cylindrical liquid tanks based on the isometric boundary element method, and the results showed that arranging three circular baffles along the excitation direction was the best arrangement to suppress the sloshing of liquids.
Owing to its inherent advantages in handling free surfaces, the meshless particle method has been widely adopted for simulating violent free-surface flows [
11,
12,
13,
14]. Leng Fei [
15] studied the effect of a damping plate on liquid sloshing in a liquid tank based on the SPH method, and the results showed that the presence of a damping plate could make the liquid sloshing return to calm faster. Liu Fu [
16] carried out a numerical simulation of liquid sloshing with or without damping plates in a prismatic liquid tank based on the SPH method, and the results showed that the addition of damping plates could reduce the pressure at the top of the liquid tank and make the liquid sloshing amplitude lower. Wu Jianlin et al. [
17] discussed the influence of a U-shaped liquid tank structure’s damping on the roll reduction performance based on the CFD method, and proposed a method based on numerical calculations to evaluate the roll reduction effect of the tank in regular waves. In the same year, Luo Hanbing [
18], based on the open-source software OpenFOAM and a calculation package based on the two-phase flow solver InterFOAM, numerically predicted the inherent period and damping of liquid sloshing in a liquid tank model, and the results showed that a damping plate in the liquid tank would increase the period and damping, and the liquid-level height in the liquid tank would increase significantly.
Mi-An Xue et al. [
19] studied viscous liquid sloshing in liquid tanks with internal baffles of different shapes and arrangements based on the three-dimensional (3-D) numerical model NEWTANK, and the results showed that the height of the free liquid level near the liquid bulkhead decreased due to the presence of an annular baffle, and when the annular baffle was close to the free liquid level and the width increased, the annular baffle was more effective in reducing violent liquid sloshing and the presence of the annular baffle caused the peak response frequency to shift to the lower side. Dasgupta A (2011) [
20] analyzed the effects of the tank cross-section and longitudinal baffle on transient liquid sloshing of partially filled road tankers based on CFD methods, and the results showed that the addition of longitudinal baffles can significantly reduce the motion of the roll plane. Budiansky (2012) [
21] performed numerical simulations of tank sloshing in empty, semi-liquid-filled, and fully liquid-filled spherical tanks, and showed that the natural frequency of liquid sloshing mainly depends on the tank radius and a dimensionless parameter determined in the project. Nema P (2014) [
22], based on the finite volume method (FVM)-based fluid volume method (VOF), studied the shaking behavior of a three-dimensional rectangular liquid tank with and without a baffle under external force excitation, showing that the sloshing would become violent under the excitation of the natural frequency under resonance conditions, showing over-turning and causing a serious impact on the roof wall of the tank. A baffle was set in the tank, which acted as a damper and minimized the number of sloshing waves. At the same time, the higher the level of the tank, the greater the complexity of the liquid shaking. Rohit Suyal (2016) [
23] conducted a CFD analysis of fuel sloshing inside a cylindrical tank with and without damping baffles at linear acceleration, and the study showed that baffles with more holes on the surface were more effective in reducing longitudinal forces, but baffles with a single central cavity could reduce vertical forces, and for controlling moments, single-cavity baffles proved to be more effective. Yg A et al. [
24] conducted a numerical study on the influence of baffles on liquid sloshing in three-dimensional rectangular liquid tanks based on the nonlinear boundary element method, and the results showed that the shape of the baffle plays a non-negligible role in the sloshing of liquid tanks.
Liang Lihua (2021) et al. [
25] analyzed the influence of a T-baffle arrangement on the intrinsic period of the tank through computational fluid dynamics software, and the results showed that changing the number of T-baffles can increase the intrinsic period of the tank to a certain extent. Zhao Minghan (2022) [
26] used the VOF method to numerically simulate liquid sloshing in a trapezoidal liquid tank in a vehicle, and added different longitudinal baffles in the liquid tank, and the results showed that the more damping baffles, the faster the stabilization of the liquid sloshing free liquid level, and the lower the bulkhead pressure. Dongxi Liu et al. [
27] conducted a series of model experiments in a fully filled cylindrical tank containing two immiscible liquids. It was found that the separation surface rotary sloshing in a two-layer liquid system was much more intricate than one-layer liquid rotary sloshing due to the generation of multitudinous short waves in the long wave. In Changle Zhang et al. [
28], based on an improved moving-particle semi-implicit method, the BM-MPS method, the damping effect of a vertical slotted screen under rotation excitation was simulated and studied, and the influence of baffle porosity and the rotation amplitude on the resonance period and impact pressure was discussed. The results showed that the porosity had an obvious effect on the resonance period. Qiong Zhang et al. [
29] studied the sloshing characteristics of a liquid cargo compartment under combined rollover and surge excitation conditions. Sarat Chandra Mohapatra et al. [
30] analyzed wave-induced forces and moments acting on a cylinder, along with the circumferential pressure distribution around a vertical cylindrical structure, using CFD simulations.
To sum up, in traditional marine engineering, the addition of baffles has been widely confirmed as an effective means of sloshing suppression. Based on this mature method, this study analyzes the problem of liquid tank sloshing in maritime satellite launch platforms.
This study focuses on the specific application scenario of offshore satellite launch platforms, where propellant storage tanks (usually storing liquid oxygen, kerosene, etc.) are fundamentally different from traditional ship ballast tanks or FPSO oil storage tanks. The propellant storage tanks used to serve the rocket launch process are extremely stable—structural resonances or propellant cavitation caused by sloshing loads can lead to catastrophic consequences (e.g., explosions). At the same time, the Sea Launch platform is extremely sensitive to space and weight. While sloshing is often suppressed by adding baffles in traditional offshore engineering, the applicability of large-sized baffles in a launch platform environment can take up valuable propellant space and potentially interfere with the filling/discharge process. With the rapid advancement of computer technology, numerical simulation has become one of the most important tools in the study of liquid sloshing. Therefore, this paper uses STAR-CCM+2020 version to take the cylindrical storage tank of the hypothetical offshore rocket satellite launch platform as the research object, compares and verifies the cylindrical model (the model is idealized), and then analyzes the inhibition effect of the damping plate on the sloshing in the cylinder liquid tank, and then analyzes the influence of different positions of the damping plate and different types of damping plates on the amplitude of the liquid tank sloshing and the bulkhead pressure, and studies their inhibition effects.
4. Analysis of the Effect of the Damping Plate on Suppressing Sloshing in the Liquid Tank
The numerical simulation of the cylindrical liquid tank has been verified above, and this subsection takes the hypothetical cylindrical liquid tank in the column of the maritime satellite launch platform as the research object. As shown in
Table 7, the diameter of the cylindrical liquid tank D1 is 10.18 m, the height of the cylindrical liquid tank
H1 is 10.9 m, the water filling volume in the liquid tank is 50%, and the free liquid level height is 5.45 m when stationary. In order to study the inhibition effect of the damping plate on the wave surface sloshing in the cylinder liquid tank, an open-hole damping plate with a thickness of 0.03 m was designed: the diameter of the damping plate was the same as that of the cylinder, the opening position was located at the center of the circle, the aperture was
r = 5.09 m, and the damping plate was one fifth of the height of the stationary free liquid surface. As shown in
Figure 10, the model compares the wave surface sloshing of the liquid tank with and without damping plates to verify the inhibition effect of the damping plates on the sloshing in the liquid tank.
In STAR-CCM+, the physical model is defined based on the physical continuum. For a 3D model, 3D is first selected. The sloshing of the liquid in the tank is an unsteady flow, so the implicit unsteady time solver is chosen. Since there are two fluids in the tank, water and air, the Eulerian multiphase flow is selected to define the fluid, and the fluid domain volume model is further selected. For viscous fluids, the choice of laminar and turbulent flow depends on the Reynolds number. In this example, a turbulence model is used for the simulation, and gravity is selected to generate traveling waves. The pressure near the free surface in the initial conditions is set at a standard atmospheric pressure of 101,325 Pa.
Based on the time step of 0.0035 s chosen in
Section 3.3 and the meshing method chosen in
Section 3.2, this subsection uses the meshing submodel of surface reconstruction and cutting body mesh generator in STAR-CCM+, and uses three-layer volume control to encrypt the vicinity of the free liquid surface sloshing, the stationary place of the free liquid level, and the vicinity of the damping plate to ensure the accuracy of wave capture, and the basic mesh size of the 3D column liquid tank model is set to 0.25 m. The meshing is shown in
Figure 11.
This section still initiates the fluid motion by defining the initial wave surface within the tank via a newly created field function at time zero, thereby enabling observation of the free sloshing damping characteristics. When the liquid in the liquid tank of the three-dimensional cylindrical column is at rest, the free liquid level is half of the height of the column, that is, 5.45 m, and the liquid filling rate is 50%; the volume fraction scalar contour is used to record the shaking of the liquid in the liquid tank, as shown in
Figure 12.
Figure 13 is the diachronic curve of the wave height change at the left bulkhead with and without a damping plate, and the analysis of the information in the diagram shows that the liquid-level height in the liquid tank gradually decays with time, and the liquid-level height attenuation is particularly obvious after adding the damping plate. After 60–100 s of wave surface attenuation, the average amplitude of the liquid surface without the damping plate is 0.941 m, and the average amplitude of the liquid surface during this period is 0.097 m after adding the damping plate, and the wave surface attenuation amplitude can reach 89.69%, indicating that the damping plate can effectively suppress the liquid shaking in the cylindrical liquid tank, and at the same time make the wave surface reach a calm state quickly. The reason for this analysis is mainly due to the interference effect of the damping plate on the movement of the water quality point of the wave surface, which accelerates the energy consumption of the wave surface, and the addition of the damping plate also changes the natural frequency of the liquid tank. A Fourier transform was carried out on the diachronic curve of the wave height change at the left bulkhead of the liquid tank with or without a damping plate; from the energy spectrum obtained by the Fourier transform on the wave height change curve at the left bulkhead in the case of the damping plate, as shown in
Figure 14 and
Figure 15, it can be seen that the natural frequency of the first-order sloshing of the wave in the liquid tank without a damping plate is 1.926 rad/s, and the natural frequency of the first-order sloshing is 1.643 rad/s after adding the damping plate. This shows that the addition of the damping plate can change the natural frequency of the liquid sloshing in the liquid tank, reduce its movement, and achieve an inhibition effect; and the main reason for the reduction in the shaking amplitude of the damping plate is the increase of physical dissipation.
Figure 16 is the pressure change curve of the center point of the left bulkhead with and without the damping plate, and the information in the diagram shows that the pressure on the left bulkhead in the liquid tank gradually decreases with the time after the beginning of liquid sloshing. After 40–80 s, the maximum pressure on the left bulkhead without the damping plate is 4837.96 Pa, and the maximum pressure on the left bulkhead with the damping plate is 1104.20 Pa; it can be clearly seen that the pressure on the left bulkhead is significantly reduced after adding the damping plate, which is due to the addition of the damping plate suppressing the shaking of the wave surface, thereby reducing the impact force on the bulkhead and improving the stability.