Recent Advances in Advanced Membrane Materials for Natural Gas Purification: A Review of Material Design and Separation Mechanisms
Abstract
1. Introduction
2. Gas Purification Efficiency of Membrane Technologies and Other Separation Methods
2.1. Efficiency of Membrane Separation Technology
2.2. Other Gas Purification Technologies
3. Membrane Materials for Natural Gas Purification
3.1. Polymer Bulk Membranes
3.2. Two-Dimensional Nanosheet Membranes
3.3. Mixed-Matrix Membranes
3.4. Surface-Modified Membranes
3.5. Carbon Molecular Sieve Membranes
4. Separation Mechanisms
4.1. Solution-Diffusion Mechanism
4.2. Molecular Sieving Mechanism
4.3. Adsorption-Selectivity Mechanism
4.4. Competitive Sorption and Surface Diffusion Mechanism
5. Key Scientific Questions and Technical Challenges
5.1. Key Scientific Questions
5.2. Key Technical Challenges
6. Conclusions and Outlook
6.1. Conclusions
6.2. Outlook
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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| Technology | CH4 Recovery Efficiency | Core Advantages | Major Limitations |
|---|---|---|---|
| Membrane Separation | High separation efficiency for H2O, H2S, CO2, and H2 | Simple equipment Modular design Small footprint Low energy consumption Easy operation Environmentally friendly | Physical aging Membrane blocking Robeson upper bound Limited long-term stability |
| Amine Absorption | Highly efficient and deep removal of H2S and CO2 | Mature technology High purification efficiency Widely applied Regenerable solvent | Large equipment size High energy consumption Corrosion issues Chemical waste generation |
| Pressure Swing Adsorption | High removal efficiency for H2S and CO2 | High product purity Low energy consumption Fully automated Mild operation conditions | Lower product recovery Small processing capacity Product purity fluctuates with pressure cycles |
| Cryogenic Separation | Effective removal of H2O and heavy hydrocarbons | Simultaneous removal of water and heavy hydrocarbons Efficient at large scale Environmentally friendly | Clogging devices Limited removal effect High material requirements Product loss |
| Membrane Material | Condition | Gas Pair | Permeability (GPU) | Selectivity | Ref. | |
|---|---|---|---|---|---|---|
| Polymer Bulk Membranes | PSF/PDMS | 25 °C 2 bar | CO2/CH4 | CO2: 50 CH4: 1.1 | 56.7 | [40] |
| P84-PDMS-3A | 35 °C 1 bar | H2/CH4 CO2/CH4 | H2: 20.85 CO2: 3.65 CH4: 0.09 | 180 40.56 | [41] | |
| 6FDA-DAM:DAP(2:1) | 25 °C 3.8 bar | CO2/CH4 | CO2: 713 CH4: 25.3 | 28.2 | [42] | |
| CTA/PSF | 25 °C 4 bar | CO2/CH4 | H2: 12 CO2: 1.12 CH4: 0.036 | 30.7 | [43] | |
| Two-Dimensional Nanosheet Membranes | GO-PDA-Zn2+@PES | 30 °C 1 bar | CO2/CH4 | CO2: 44 | 32.9 | [44] |
| LDH | 30 °C 2 bar | CO2/CH4 | CO2: 105 CH4: 1 | 37 | [45] | |
| [Cu2Br(IN)2]n MOF | 25 °C 1 bar | H2/CH4 | H2: 527.4 CH4: 0.1 | 293.5 | [46] | |
| 2D COF-LZU1 | 25 °C 1 bar | H2/CH4 | H2: 3671.1 CH4: 116.1 | 31.6 | [47] | |
| Mixed-Matrix Membranes | UiO-66/Pebax 1657 | 25 °C 0.15 bar | CO2/CH4 | CO2: 192 | 19 | [48] |
| PDMS/HPS | 25 °C 0.1 bar | CO2/CH4 | CO2: 5.21 | 5.86 | [49] | |
| 30-Pin@NH2-UiO-66-PEI | 25 °C 1 bar | CO2/CH4 | CO2: 2498.9 CH4: 90.4 | 27 | [50] | |
| NTU-101-NH2/6DFA-DAM | 25 °C 1.5 bar | CO2/CH4 | CO2: 190 | 43.9 | [51] | |
| Surface-Modified Membranes | Si-functionalized SSZ-13 | 30 °C 2 bar | CO2/CH4 | CO2: 2370 | 660 | [52] |
| Pebax/PEGDA-MXene@PVDF | 25 °C 1 bar | CO2/CH4 | CO2: 770 | 55.2 | [53] | |
| PIM-1 | 40 °C 6 bar | CO2/CH4 | CO2: 2045 | 32.6 | [54] | |
| APTES/PDMS@PAN | 30 °C 0.2 bar | CO2/CH4 | CO2: 1986 | 3.3 | [55] | |
| Carbon Molecular Sieve Membranes | PI-Br-550 | 30 °C 2 bar | H2/CH4 CO2/CH4 | H2: 5590.8 CO4: 2492.4 CH4: 5.48 | 102 45.5 | [56] |
| CMS-600 | 25 °C 2 bar | CO2/CH4 | CO2: 112.5 | 125 | [57] | |
| PIM-PI(900 °C) | 35 °C 2 bar | N2/CH4 CO2/CH4 | N2: 0.7 CO2: 30 CH4: 0.02 | 35 1472 | [58] | |
| 6FDBPI-550 | 25 °C 2 bar | H2/CH4 CO2/CH4 | H2: 3867.9 CO2: 2591.4 CH4: 83 | 46.6 37.1 | [59] | |
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Fan, Q.; Xiao, R.; Yang, C.; Xin, M.; Zheng, X.; Zeng, G. Recent Advances in Advanced Membrane Materials for Natural Gas Purification: A Review of Material Design and Separation Mechanisms. Membranes 2025, 15, 377. https://doi.org/10.3390/membranes15120377
Fan Q, Xiao R, Yang C, Xin M, Zheng X, Zeng G. Recent Advances in Advanced Membrane Materials for Natural Gas Purification: A Review of Material Design and Separation Mechanisms. Membranes. 2025; 15(12):377. https://doi.org/10.3390/membranes15120377
Chicago/Turabian StyleFan, Qijie, Rui Xiao, Cheng Yang, Meixuan Xin, Xia Zheng, and Guangyong Zeng. 2025. "Recent Advances in Advanced Membrane Materials for Natural Gas Purification: A Review of Material Design and Separation Mechanisms" Membranes 15, no. 12: 377. https://doi.org/10.3390/membranes15120377
APA StyleFan, Q., Xiao, R., Yang, C., Xin, M., Zheng, X., & Zeng, G. (2025). Recent Advances in Advanced Membrane Materials for Natural Gas Purification: A Review of Material Design and Separation Mechanisms. Membranes, 15(12), 377. https://doi.org/10.3390/membranes15120377

