It is worth mentioning that the low value of temperature polarization coefficient (τ) (i.e., increase in the thermal boundary layer thickness at the membrane surface) denotes the negative influence of temperature polarization (TP) on the productivity (Pr) of the SP-AGMD system.
5.1. Effect of Temperature Polarization and Concentration Polarization on the Productivity at Different Feed Temperatures (Tf)
The variation of P
r, τ, and h
f for the SP-AGMD system are elaborated in
Figure 4a–c. Feed temperature (T
f) changed between 50 °C and 80 °C at 10 °C intervals, and salt concentration (C
f), coolant temperature (T
c), and flow rate (M
f) were kept at 0.5%, 20 °C, and 12 L/h, respectively. Exponential productivity (P
r) increments with feed temperature taking place in the AGMD module were ascribed mostly to the corresponding exponential vapor pressure augmentation. In
Figure 4a, the productivity (P
r) of the AGMD module was enhanced from 0.89 to 1.77 kg/(m
2·h) by 99% when the feed temperature (T
f) was raised from 50 °C to 80 °C in increments of 10 °C. The improved productivity (P
r) is attributed to the increase in vapor pressure and permeation driving force across the membrane, as predicted by the Antoine equation [
35,
49]. The higher temperature causes the liquid on one side of the membrane (the feed side) to evaporate more readily, generating a higher concentration of vapor molecules. This concentration difference across the membrane drives the transfer of vapor through the membrane to the other side, where it condenses and forms the purified product. The substantial increase in productivity (P
r) (99%) shows the significance of temperature in AGMD processes. However, it is important to consider that changes in temperature might also influence other factors like energy consumption, membrane properties, and system stability. Therefore, while higher temperatures can enhance productivity, there might be practical limitations.
Related to the temperature polarization coefficient (τ),
Figure 4b shows that τ declined by 2.0%, 1.80%, and 2.2% as the temperature (T
f) increased. From these observations, it was found that the changes in temperature had a relatively minor effect on the temperature polarization coefficient (τ). A decrease in τ could potentially indicate a change in the temperature difference between the feed and permeate sides of the membrane, which could influence the driving force for vapor permeation. The decreasing recorded values in τ indicate a considerable lowering in the feed temperature at the T
fm compared to the temperature at the T
f on the hot-feed side. According to the obtained τ outcomes, TP has a dramatic effect on AGMD productivity (P
r) compared to CP. Also, the negative TP impact was more obvious at high feed temperatures due to increasing vapor permeating the membrane. Therefore, it is concluded that TP is mainly responsible for a reduction in the increasing percentage of process productivity (P
r) by 44%, 22%, and 14%. The obtained results are in good agreement with those of Curcio & Drioli [
12] and Lawson & Lloyd [
35]. As stated by Abu-Zeid et al. [
50] and Alkhudhiri & Hilal [
51], the thermal boundary layer (low τ value) is deemed a prime factor in restricting vapor mass transfer. For example, at a low T
f of 50 °C and high τ value, a small difference (∆T
f-fm) in temperature between the bulk (T
f) and interface (T
fm) were 0.95 °C and 2.33 °C, respectively. Correspondingly, at a high T
f of 80 °C and low τ value, a large difference (∆T
f-fm) in temperature between the bulk (T
f) and interface (T
fm) were 0.91 °C and 7.03 °C, respectively. Also, it was observed that the heat-transfer coefficient (h
f) has a noticeable drop by 4.2%, 3.9%, and 3.5%, as shown in
Figure 4c. The high decreasing percentage of h
f supports the conclusion that temperature polarization (TP) has a more effective influence on AGMD productivity (P
r) than concentration polarization (CP). This suggests that differences in temperature across the membrane play a more significant role in affecting the overall process efficiency. The results of one-way ANOVA are listed in
Table 4 and
Figure 4a–c for P
r, τ, and h
f. From the one-way ANOVA table, it can be shown that the contribution of the feed temperature (T
f) parameter is the most significant for determining that the process P
r and h
f (
p < 0.001 ***) is dissimilar to τ, which was non-significant (
p > 0.05). Also, the high F-ratios presented in the table support this result.
A strong direct linear relationship (correlation coefficient > 0.90) is observed between the variable feed temperature (T
f) and both productivity (P
r) and heat-transfer coefficient (h
f). This implies that as T
f increases, P
r and h
f also tend to increase, and this relationship is highly consistent, as shown in
Table 5. There is a weak linear relationship between T
f and τ. This indicates that as T
f increases, τ tends to decrease. The strength of the relationship suggests that temperature changes influence these variables. There is a non-significant negative linear relationship between T
f and τ. This means that changes in T
f do not strongly predict changes in τ. There are non-significant negative linear relationships between T
f and h
f. This indicates that changes in T
f are not strongly linked to changes in h
f, and these relationships might not be reliable. Results reveal strong positive relationships between T
f and P
r and h
f, suggesting that, as temperature increases, these variables tend to increase significantly, as shown in
Figure 5. There are also negative relationships between T
f and τ, indicating that changes in temperature correlate with a decrease in these variables. However, linear regression analysis shows that the relationships between T
f, τ, and h
f, are not statistically significant.
5.2. Effect of Temperature Polarization and Concentration Polarization on the Productivity at Different Feed Flow Rates (Mf)
The experiments were conducted using flow rates of 3, 6, 9, and 12 L/h. These flow rates corresponded to feed velocities of 0.014, 0.028, 0.041, and 0.055 m/s, respectively. The experiments were performed at a feed temperature of 60 °C, a cooling temperature of 20 °C, and a concentration of 0.5%. An impressive increase of 146% in productivity (P
r) was achieved, going from 0.52 to 1.28 kg/(m
2·h) as the flow rates raised from 3 L/h to 12 L/h in increments of 3 L/h, as displayed in
Figure 6a. These experimental findings aligned with the results by Zhang et al. [
52] and Duong et al. [
53].
Referring to the temperature polarization coefficient (τ), it is evident from
Figure 6b that the τ of the AGMD module decreased by 1%, 2%, and 1%. As previously indicated in the context of feed temperature (T
f), the reduction in flow rate (M
f) significantly mitigated the adverse effects of concentration polarization (CP) by decreasing the thickness of concentration boundary layers, leading to a more pronounced difference in trans-membrane temperature [
54]. Concerning thermal boundary layers, as explained by Xu et al. [
55], the thickness of these layers remained relatively stable under the tested laminar flow conditions (Reynolds number (Re) < 2100), which resulted in a significant decrease in the observed increase in AGMD productivity (P
r) percentages, specifically: 54%, 38%, and 16%. At a flow rate (M
f) of 3 L/h, the temperature polarization coefficient (τ) exhibited a high value of 0.98 °C, accompanied by a small trans-membrane temperature difference (T
f − T
fm) of 2.59 °C. In contrast, at a flow rate (M
f) of 12 L/h, the τ value was low at 0.94 °C, while the trans-membrane temperature difference (T
f − T
fm) was larger at 3.68 °C.
Figure 6c exhibited notable increments of 26%, 14%, and 10% in the heat-transfer coefficient (h
f). Given that the mass and heat transfer processes transpired simultaneously within the AGMD module [
56], the enhancement in the heat-transfer coefficient (h
f) would consequently be mirrored by analogous increases in the mass-transfer coefficient (K
f).
Observations drawn from the experimental results showed that elevating T
f and M
f yielded remarkable enhancements in the driving force for the permeation and productivity (P
r) of the AGMD process, with approximate increments of 101% and 146%, respectively. Termpiyakul et al. [
25] stated that an increase in AGMD productivity (P
r) led to negative impacts on TP and CP. The experimental findings further highlighted that, in the context of flow rate (M
f), the computed average reduction percentage of τ was 4%. In the scenario of feed temperature (T
f), these figures showed an approximately 6% reduction. Consequently, distinct from the effect of feed temperature (T
f), the current laminar flow regime and the elevated heat-transfer coefficient (h
f) worked to mitigate the negative effects of TP and CP. Similar findings have been reported [
24,
57].
The one-way ANOVA results are given for P
r, τ, and h
f in
Table 6 and
Figure 6a–c. Due to
p-values < 0.05, the results of ANOVA showed that the flow rate (M
f) induced highly significant differences on P
r, h
f, (
p < 0.001 ***) and a significant difference on τ (
p < 0.05
*). Also, large
F-ratios corresponding to the flow rate (M
f) are considered the most influential parameter.
The outcomes of Spearman’s correlation analysis, outlined in both
Table 7 and
Figure 7a–c, reveal a highly robust positive linear correlation between M
f and P
r, as depicted in
Figure 7a–c, owing to correlation coefficients (r) exceeding 0.90. Simultaneously, they indicate a relatively weak adverse linear correlation between M
f and τ, as shown in
Figure 7b. They are following the execution of a simple linear regression and the application of linear regression trendlines between M
f and each of τ and h
f. Similarly, the correlation between M
f and τ displays a weak negative linear relationship that is also considered non-significant.
5.3. Effect of Temperature Polarization and Concentration Polarization on the Productivity at Different Feed Salt Concentrations (Cf)
The productivity of the module changes is based on varying salt concentration (C
f), as shown in
Figure 8a. The experiment was conducted under a cooling temperature of 20 °C, a feed temperature of 80 °C, and a flow rate of 12 L/h. As illustrated in
Figure 8a, there was a reduction of 37.57% in productivity, decreasing from 1.73 to 1.08 kg/(m
2·h), as the salt concentration (C
f) gradually increased from 0.5% to 4%. These findings align entirely with the outcomes reported in another study [
51]. The decline in productivity can be attributed to a decrease in vapor pressure difference and water activity, which is linked to a low Prandtl number (P
r) [
35,
51]. Furthermore, the detrimental effects of thermal polarization (TP) and concentration polarization (CP) also contribute to this phenomenon [
51].
Figure 8b shows reductions of 0.88%, 1.11%, and 2.14% in the τ value. Higher salt concentrations (C
f) resulted in a decrease in the vapor pressure of the feed solution. This led to a reduction in the effective driving force for vapor transport across the membrane. Consequently, temperature polarization (TP) can become more pronounced. With higher salt concentrations, the concentration of solutes near the membrane surface increases. This concentration polarization (CP) can create a concentration gradient that, in turn, affects the vapor pressure gradient and contributes to temperature polarization (TP).
As depicted in
Figure 8c, there was an enhancement of the heat-transfer coefficient (h
f) with increasing salt concentration (C
f). The presence of dissolved salts can alter the heat-transfer characteristics of the feed solution. This can impact the rate at which heat is conducted through the feed solution layer, further influencing the temperature polarization gradient. The modest increments in h
f by 0.3%, 0.5%, and 1.2% can be predominantly attributed to the decreased heat-transfer requirements due to lower productivity (P
r) at higher salt concentrations (C
f) and smaller ΔT
f-fm. This trend aligns with the flow-rate data but contradicts observations related to feed temperature. Notably, the rate of salt rejection surpassed 99% across various operating conditions, consistent with findings from a similar study [
58,
59].
The outcomes of one-way ANOVA for P
r, τ, and h
f are listed in
Table 8 and
Figure 8a–c. As presented in
Table 8, the salt concentration (C
f) contribution is the most significant for estimating the P
r, h
f (
p < 0.001
***), and τ (
p < 0.01
**). Also, the calculated large
F-ratios listed in the table emphasize this outcome. The slight influence of CP suggests that the AGMD module could potentially be employed for treating highly saline streams, in line with findings reported by Duong et al. [
60].
Table 9 and
Figure 9a–c display the results of Spearman’s correlation analysis. The correlation coefficients (r) demonstrated strong and weak negative linear relationships between C
f and each of P
r and τ, respectively (
Figure 9a,b), while showing a very strong positive linear relationship between C
f and h
f (
Figure 9c). Simple linear regression and linear regression trendlines proceeded between C
f and h
f. Accordingly, there was a significant positive linear relationship between C
f and h
f.
In comparison to salt concentration and feed temperature, variations in flow rate mitigated the negative impact of temperature polarization (TP) and enhanced productivity (Pr). The recorded average reduction percentages of the temperature polarization coefficient (τ) were 4.2%, 6%, and 4% for Mf, Tf, and Cf, respectively.