3.1. Phase Analysis of Powders
The XRD patterns of Pr
Sr
x(Cr,Mn,Fe,Co,Ni)O
(
0–0.5) powders calcined at 1223 K and 1673 K are shown in
Figure 1a,b. Details of Rietveld refinement are listed in
Table A3. After calcinating at 1223 K, all powders have an orthorhombic perovskite structure (
). The reflections of SrCrO
4 become noticeable along with an increasing
x. For the powder with
, the solely visible reflection of SrCrO
4 overlaps with the 111 reflection of the perovskite. Nevertheless, as shown in
Figure 1c, a comparison between one-phase Rietveld refinement (PrCrO
3 as starting structure) and two-phase Rietveld refinement (PrCrO
3 and SrCrO
4 as starting structures) leads to the conclusion that the powder with
also has SrCrO
4 as a secondary phase. This finding, although in good agreement with the work of Dąbrowa et al. [
29], seems to be somehow contrary to the commonly understood high-entropy effect, namely that a single-phase solid solution tends to be formed when
higher than 1.5R [
2,
4,
38]. Note that
increases as the
x value increases from 0 to 0.5 (see
Table A2).
In view of the Goldschmidt tolerance factor
t, mixed entropy
, size difference of A-site cations
, and size difference of B-site cations
, the powders with
x from 0 to 0.5 should be pure phase, as shown in
Table A2:
All the
t factors are greater than 0.75 and become closer to 1 when
x approaches 0.5, suggesting that a stable perovskite structure can be obtained [
39].
The
increases from 1.61R for
to 2.30R for
as calculated by using Equation (
2). Larger mixed entropy should indicate a more stable structure and thus pure phase upon substitution [
2,
4,
38].
The
and
are smaller than 6.5%, which means it is possible to form single-phase high-entropy perovskite [
8,
13,
40].
Note that although
is smaller than 6.5%, it does increase along with the greater
x due to the different ionic radii of Pr
3+ and Sr
2+ (see
Table A1). The formation of the secondary phase may be correlated to the relatively large
.
Figure 1.
Room-temperature XRD patterns of PrSrx(Cr,Mn,Fe,Co,Ni)O ( 0–0.5) powders calcined at (a) 1223 K and (b) 1673 K. Reflections of the main phase were indexed according to the results of Rietveld refinement using PrCrO3 (ICSD 251098) as the starting structure. The diamond symbols denote Bragg positions of SrCrO4 (ICSD 40922). Results of Rietveld refinements of corresponding powders calcined at 1223 K and 1673 K. The solid lines present the Rwp factors of refinements using PrCrO3 (, ICSD 251098) as the starting structure, while the dashed lines draw the Rwp factors of refinements using PrCrO3 (, ICSD 251098) and SrCrO4 (, ICSD 40922) as the starting structures.
Figure 1.
Room-temperature XRD patterns of PrSrx(Cr,Mn,Fe,Co,Ni)O ( 0–0.5) powders calcined at (a) 1223 K and (b) 1673 K. Reflections of the main phase were indexed according to the results of Rietveld refinement using PrCrO3 (ICSD 251098) as the starting structure. The diamond symbols denote Bragg positions of SrCrO4 (ICSD 40922). Results of Rietveld refinements of corresponding powders calcined at 1223 K and 1673 K. The solid lines present the Rwp factors of refinements using PrCrO3 (, ICSD 251098) as the starting structure, while the dashed lines draw the Rwp factors of refinements using PrCrO3 (, ICSD 251098) and SrCrO4 (, ICSD 40922) as the starting structures.
However, when a higher calcination temperature of 1673 K is used, the powders are still pure phase even with a large amount of Sr (i.e.,
), as proven by the XRD patterns in
Figure 1b and the corresponding Rietveld refinements in
Figure 1d and
Figure A1. As shown in
Table A3, the powders are considered as pure phase when treated after 1223 K for
, 1423 K for
, and 1673 K for
. For the calcination temperature of 1223 K, only the sample with
has Rwp and GOF factors from one-phase refinements that are smaller than those from two-phase refinements. For the calcination temperature of 1423 K and
, the Rwp and GOF factors from one-phase refinements are smaller than those from two-phase refinements. For the calcination temperature of 1673 K, all the Rwp and GOF factors from one-phase refinements are smaller than those from two-phase refinements. It seems that a high temperature is beneficial to maintain the perovskite structure and thus increase the strontium solubility. A higher temperature results in greater
, and thus a more negative
according to Equation (
1), which can compensate the effect of large
and ensure the formation of the pure phase.
Since all the powders are pure phase and have an orthorhombic
structure, the quasi-cubic lattice parameter
, which is calculated assuming the unit cell of the orthorhombic system is four times larger than the corresponding cubic system (i.e.,
), is used to probe the influence of Sr content. The lattice parameters of the orthorhombic system can be found in
Table A3. A sharp decrease in
can be clearly seen from
to
(
Figure 2), while this trend slows down for
and
. The shrinkage of
along with increasing Sr content, i.e., partial substitution of Pr
3+ by Sr
2+, indicates that charge compensation mechanism contributes more upon substitution, rather than the formation of oxygen vacancy [
21]. Additionally, with more Sr in the composition, i.e.,
, the impact of oxygen vacancy growths and thus endows the unit cell the ability to expand, so that the decreasing trend of the lattice parameters becomes slower. The relationship between
and
x gives a hint that Sr enters the unit cell of Pr
Sr
x(Cr,Mn,Fe,Co,Ni)O
, rather than evaporating during heating treatment. A more precise analysis is presented in
Section 3.2. The influence of Sr content on the electrical conductivity and oxygen permeability will be discussed in
Section 3.3 and
Section 3.4.
To further investigate the influence of heating temperatures on the Sr solubility, uncalcined Pr
0.5Sr
0.5(Cr,Mn,Fe,Co,Ni)O
were divided into five portions and treated at temperatures from 1223 K to 1673 K followed by natural cooling. The results are visualized in
Figure 3 and the cooling rate can be found in
Figure A2. After cooling down to room temperature from 1223 K, reflections from SrCrO
4 and an unknown phase are present between the 101 and 200 reflections of the perovskite phase (
Figure 3a). The reflections of SrCrO
4 and the unknown phase disappear after heating at 1623 K. The Rwp values of the Rietveld refinements in
Figure 3b also indicate that after heating at 1673 K, one-phase refinement (
) fits better than two-phase refinement (
). The content of SrCrO
4 in powders decreases from 10.5% to 0% (under the detection limit of XRD) as the heating temperature varies from 1223 K to 1673 K.
Interestingly, increasing the treatment temperature to 1673 K did not bring about a pure phase for the Sr amount of
, as shown by the XRD pattern in
Figure A3. Moreover, the surface and cross-section of the
membranes were porous after sintering (
Figure A6), which is not qualified as oxygen separation membranes. According to Equation (
2), the mixed entropy
increases with
x from 0 to 0.5 and decreases with
x from 0.5 to 1. Since Sr
2+ has the largest ionic radius among Pr
Sr
x(Cr,Mn,Fe,Co,Ni)O
and it reacts readily with Cr [
21], we speculate that during the sintering process (1673 K for 10 h), Pr
0.3Sr
0.7(Cr,Mn,Fe,Co,Ni)O
is not stable and tends to release Sr to maximize
. In other words, when the doping ratio of Sr exceeds 0.5, the system has a tendency to decrease the amount of Sr, letting the amount of Sr equals the amount of Pr; the released Sr may react with Cr, forming SrCrO
4.
3.2. Characterization of Membranes
In
Section 3.1, we have proved that the pure phase of Pr
Sr
x(Cr,Mn,Fe,Co,Ni)O
with
x ranging from 0 to 0.5 can be obtained after heating at 1673 K. The powders were then tableted and sintered at 1673 K for 10 h to prepare membranes. The vibratory-polished cross-sections of membranes were investigated by EDXS and SEM to gain insights into the content and distribution of elements in addition to the microstructure of membranes. The average compositions of the membranes are listed in
Table A4 and
Table A5, while the stoichiometry of the cations is illustrated in
Figure 4. It is quite interesting that for both measurement areas of 200,000 µm
2 and 336 µm
2 the calculated stoichiometry matches well with the desired chemical formulae. The sum of Pr and Sr is about 1 and the other cations are all circling around 0.2. This finding suggests that during the calcination and sintering processes, there is no loss of elements, at least not of a single element.
The SEM investigation in the backscattered electron channeling contrast mode produced similar images of membranes with
and
(
Figure 5a,b), indicating that no intergrowths are formed after introducing Sr into Pr
0.5Sr
0.5(Cr,Mn,Fe,Co,Ni)O
. The electron channeling contrast comes from the change of the angle between the crystal lattice orientation and the incident electron beam. The following images further visualize the uniform distribution of each element in both samples without enrichment of Sr or Cr, which is found in Ln
Sr
x(Cr,Mn,Fe,Co,Ni)O
(Ln = La, Pr, Nd, Sm, Gd), as reported in reference [
21,
29].
Figure 5 also demonstrates that the Sr content affects grain size of Pr
Sr
x(Cr,Mn,Fe,Co,Ni)O
membranes. The average grain size increases with increasing strontium content, and is 4.6 µm
2 for
and 14.7 µm
2 for
(
Figure A4). The Sr effect on grain size is explicitly shown by the SEM images of the membrane surface in
Figure A5. A similar effect has been found in its low-entropy counterparts, e.g., La
Sr
xCo
0.2F
0.8O
3 [
27,
41,
42]. Possible reasons could be the formation of a transient liquid phase or defects that facilitate mass transport during the sintering process [
27]. Although this phenomenon is interesting and should be further investigated, it is beyond the scope of this work.
3.3. Electrical Conductivity
The temperature dependence of the electrical conductivity of sintered samples was recorded in ambient air. Since the ionic conductivity is much smaller than the electronic conductivity in perovskite [
25,
26], the electrical conductivity can be regarded as the electronic conductivity. The conductivity increases with higher temperatures, reaches a maximum at a certain temperature, and then starts to decrease in the case of
, as depicted in
Figure 6a, showing a transition from a semi-conductive to metallic behavior.
The semi-conducting behavior is related to a p-type small polaron hopping mechanism, i.e., the mobility of localized electronic carriers is thermally activated, while the decrease in conductivity after
(1073 K for
, 873 K for
) could be attributed to the loss of oxygen from the lattice [
26,
33]. With the loss of oxygen, the concentration of charge carriers is reduced as described by Equation (
3) [
26]:
where
and
are tetravalent cations (electron holes) on the B-site and oxygen vacancy, respectively. Moreover, the overlap between the 3
d-orbitals of the B-site cations and the 2
p-orbitals of oxygen is decreased with the loss of oxygen, and consequently causing a decline in conductivity since the overlap is responsible for the electron transportation [
43].
Table 1 lists the maximum conductivity, the corresponding temperature, as well as the activation energy determined from the linear part of the Arrhenius plot (
Figure 6b). While the activation energies of Pr
Sr
x(Cr,Mn,Fe,Co,Ni)O
(
0–0.5) are close to La
Sr
x(Cr,Mn,Fe,Co,Ni)O
(
0–0.3), as reported by Dąbrowa et al. [
21], the clear difference lies in the maximum values of electronic conductivity. We attribute the difference of higher electronic conductivity to the close contact among the grains as shown by the cross-sectional images in
Figure 5a,b and the top-view images in
Figure A5. High electronic conductivity is beneficial to applications involving solid oxide fuel cells or mixed ionic–electronic conductors [
44]. It is obvious that adding Sr to the A-site significantly enhances the electronic conductivity and reduces the activation energy, which is 578% in
and 34% in
when comparing
to
. Similar effects of Sr doping are also found in Sr-doped La, Pr, and Nd perovskites [
26,
33,
34,
45,
46].
3.4. Oxygen Permeation
The permeation performance was evaluated on Pr
Sr
x(Cr,Mn,Fe,Co,Ni)O
(
0–0.5) membranes by using helium as sweep gas between the temperature of 1023 K to 1223 K. The oxygen fluxes of samples with
are below the detection limit of gas chromatography and thus not shown here. Data of samples with
are presented in
Figure 7a. The influence of temperature and Sr content is evident: oxygen fluxes increase with elevated temperature and higher Sr content. Meanwhile, the magnitude of the increase in oxygen flux is also larger when
x changes from 0.4 to 0.5 than when
x changes from 0.3 to 0.4. Taking the changes in quasi-cubic lattice parameter (
Figure 2) and electrical conductivity (
Figure 6) into account, we can conclude that when increasing
x from 0.4 to 0.5, more oxygen vacancies are introduced than increasing
x from 0.3 to 0.4. The oxygen vacancy leads to expansion in cell volume, thus compensating for the effect of the tetravalent B-site cations and slowing down the decreasing trend of lattice parameter at high
x values (
Figure 2). Since the creation of one oxygen vacancy annihilates two electron holes (see Equation (
3)), the
lowers with an increased
x, and the decrease in electronic conductivity after
becomes steeper (
Figure 6a).
The oxygen flux of membrane with
x = 0.5 is close to that of La
0.6Sr
0.4Co
0.5Fe
0.5O
[
47]. Moreover, the membrane was stable by using (almost) pure CO
2 as sweep gas and the oxygen flux was not impaired, at least in 46.2 h (
Figure 7b), showing good tolerance to CO
2. After switching back to He as sweep gas, the flux returned from 0.21 mLmin
−1cm
−2 to 0.32 mLmin
−1cm
−2. Hence, the reduction of oxygen flux (ca. 34%) upon switching from He to CO
2 is possibly due to the adsorbed CO
2 on membrane surface as observed by several groups [
32,
48,
49].
The phase structure and morphology of the spent Pr
0.5Sr
0.5(Cr,Mn,Fe,Co,Ni)O
membrane are shown in
Figure 8 and
Figure A7, respectively. On the feed and sweep sides, no secondary phase, such as SrCrO
4, can be detected by XRD. Furthermore, no accumulation of Sr and Cr was found by EDXS analysis (
Figure A7), all elements are uniformly distributed on both sides of the membrane surface after the oxygen permeation experiment of 48.2 h. The post-characterization of the spent membrane together with the long-term permeation test indicates that the high-entropy Pr
0.5Sr
0.5(Cr,Mn,Fe,Co,Ni)O
membrane possesses similar stability against CO
2 as the low-entropy counterpart La
0.6Sr
0.4Co
0.5Fe
0.5O
[
47].