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Article

Effect of Brazing Temperature on the Interfacial Micro-Structure and Mechanical Properties of TZM/Graphite Joints Using a Zirconium Interlayer

by
Gun-Woo Kim
1,
Dong-Su Park
2,
Hyun-Kyu Kweon
3 and
Young-Hun Chae
1,*
1
Institute of Mechanical Engineering Technology, Kyungpook National University, Daegu 41566, Republic of Korea
2
Daeyoung Tech Co., Ltd., Daegu 42721, Republic of Korea
3
Department of Mechanical System, Kumoh National Institute of Technology, Gumi 39177, Republic of Korea
*
Author to whom correspondence should be addressed.
Appl. Sci. 2026, 16(19), 9958; https://doi.org/10.3390/app16199958 (registering DOI)
Submission received: 20 September 2026 / Revised: 1 October 2026 / Accepted: 5 October 2026 / Published: 8 October 2026
(This article belongs to the Section Materials Science and Engineering)

Abstract

Reliable joining of titanium–zirconium–molybdenum (TZM) alloy to graphite is difficult because of poor graphite wettability and the dissimilar metal/nonmetal interface. This study investigates a narrow brazing-temperature range of 1540–1580 °C near the reported Mo–Zr–C and Mo–Zr reactions to clarify the relationships among interfacial reaction, defect formation, and mechanical performance. TZM and graphite were brazed using a pure Zr interlayer at 1540, 1560, and 1580 °C under high vacuum. The joints were characterized by optical microscopy, SEM/BSE-EDS, micro-Vickers hardness, and tensile testing. At 1540 °C, insufficient interfacial reaction resulted in a tensile failure stress of 8.9 MPa. At 1560 °C, enhanced Mo–Zr interdiffusion and Zr–C-rich interfacial reaction produced a continuous joint with an interlayer hardness of 389 HV, and fracture occurred in graphite at 19.4 MPa. At 1580 °C, was accompanied by void formation and a nominal failure stress of 15.5 MPa. Thus, 1560 °C provided most favorable observed combination among the specimens examined between interfacial reaction and defect suppression.
Keywords: TZM; graphite; zirconium interlayer; active brazing; interfacial reaction; microstructure; tensile strength TZM; graphite; zirconium interlayer; active brazing; interfacial reaction; microstructure; tensile strength

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MDPI and ACS Style

Kim, G.-W.; Park, D.-S.; Kweon, H.-K.; Chae, Y.-H. Effect of Brazing Temperature on the Interfacial Micro-Structure and Mechanical Properties of TZM/Graphite Joints Using a Zirconium Interlayer. Appl. Sci. 2026, 16, 9958. https://doi.org/10.3390/app16199958

AMA Style

Kim G-W, Park D-S, Kweon H-K, Chae Y-H. Effect of Brazing Temperature on the Interfacial Micro-Structure and Mechanical Properties of TZM/Graphite Joints Using a Zirconium Interlayer. Applied Sciences. 2026; 16(19):9958. https://doi.org/10.3390/app16199958

Chicago/Turabian Style

Kim, Gun-Woo, Dong-Su Park, Hyun-Kyu Kweon, and Young-Hun Chae. 2026. "Effect of Brazing Temperature on the Interfacial Micro-Structure and Mechanical Properties of TZM/Graphite Joints Using a Zirconium Interlayer" Applied Sciences 16, no. 19: 9958. https://doi.org/10.3390/app16199958

APA Style

Kim, G.-W., Park, D.-S., Kweon, H.-K., & Chae, Y.-H. (2026). Effect of Brazing Temperature on the Interfacial Micro-Structure and Mechanical Properties of TZM/Graphite Joints Using a Zirconium Interlayer. Applied Sciences, 16(19), 9958. https://doi.org/10.3390/app16199958

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