Study on the Stability of Cemented Backfill Under Blasting Disturbance: A Case Study of Makeng Iron Mine
Abstract
1. Introduction
2. Materials and Methods
2.1. Test Materials and Preparation
2.1.1. Test Materials
- (1)
- Tailings
- (2)
- Cement
2.1.2. Preparation of Test Materials
2.2. Static Mechanical Testing
2.2.1. Natural Sedimentation Characteristics of Full Tailings Aggregate
2.2.2. Slump Test
2.2.3. Static Uniaxial Compressive Strength Test
2.3. Backfill Strength Requirement and Dynamic Performance Evaluation
2.3.1. Calculation of the Self-Supporting Static Strength of Mine Filling Materials
2.3.2. Dynamic Strength Calculation of Stope Backfill Under Blasting Disturbance
2.3.3. SHPB Test and Experimental Verification
3. Numerical Simulation
3.1. Static Numerical Model
- (1)
- A three-dimensional numerical model was developed using FLAC3D 7.0 to reproduce the spatial configuration and mining sequence of the Makeng Iron Mine stope. FLAC3D employs an explicit finite-volume solution scheme. As shown in Figure 13, the model measured 160 m × 35 m × 156.5 m and included the orebody, surrounding rock, primary backfilled stopes, secondary stopes, bottom trenches, and ore-drawing drifts. The ore-drawing drifts were represented by three-centered arch sections measuring 3.9 m × 3.6 m. The trenches were inclined at 45°, and the vertical distance between the trench roof and the drift floor was 8.15 m. The orebody, surrounding rock, and backfill were discretized using finite-volume zones, whereas the flexible protective mesh was represented separately using Geogrid structural elements.
- (2)
- (3)
- Orebody extraction adopts an “alternate mining” sequence and advances from left to right following a cyclic procedure of “cutting-mining-backfilling.” Specifically, the leftmost orebody section and bottom structure are first excavated. After completion of mining, a flexible mesh model is established at both ends of the goaf using the Geogrid module in the FLAC3D 7.0 numerical simulation software, followed by backfilling operations. The parameters of the flexible protective mesh listed in Table 8 were obtained through laboratory experiments.
- (4)
- Following the same procedure, the first orebody on the right side is extracted and the flexible mesh model is subsequently established. After completion of backfilling, the third orebody on the left side is mined. Finally, the effectiveness of the backfill stability control scheme is comprehensively evaluated by comparing the displacement characteristics, stress evolution, and plastic zone distribution of the backfill before and after the application of the flexible mesh.
3.2. Static Analysis
3.2.1. Displacement Analysis
3.2.2. Stress Analysis
3.2.3. Plastic Zone Analysis
3.3. Dynamic Numerical Model
3.4. Dynamic Analysis
3.4.1. Velocity Response
3.4.2. Dynamic Stress Response
3.4.3. Interface Displacement Response
3.4.4. Dynamic Plastic-Zone Analysis
4. Stope Safety Monitoring
4.1. Stope Safety Monitoring Scheme
4.2. Analysis of Monitoring Results
4.3. Field Performance Evaluation
5. Conclusions
- (1)
- Laboratory tests showed that compressive strength increased with slurry concentration and binder content over the tested ranges. The optimal mixture was determined as 78% slurry concentration with a binder-to-tailings ratio of 1:8.
- (2)
- Considering both self-supporting capacity and blasting disturbance, the governing analytical design strength of cemented backfill was determined to be 2.45 MPa.
- (3)
- SHPB tests on the selected backfill mixture showed that its dynamic peak stress increased from 4.09 to 19.15 MPa as the average strain rate increased from 50 to 152 s−1, while the DIF increased from 1.52 to 7.12, demonstrating a pronounced nonlinear rate-strengthening effect. These results provide experimental evidence of the dynamic load-bearing capacity of the mixture, although they should not be interpreted as direct full-scale validation of the 2.45 MPa design criterion.
- (4)
- Numerical simulations indicated deformation concentration near the orebody–backfill interfaces and improved deformation control with flexible mesh reinforcement. Field monitoring recorded a maximum lateral displacement of 8.97 mm, with no large-scale backfill instability observed in the monitored area.
- (5)
- The proposed evaluation and reinforcement method provides a practical approach for improving the stability of cemented backfill during secondary extraction in underground metal mines with similar or comparable engineering conditions.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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| Ingredients | SiO2 | Al2O3 | MgO | Fe2O3 | CaO | TiO2 | Na2O | CaF2 | K2O |
|---|---|---|---|---|---|---|---|---|---|
| Content (%) | 45.41 | 3.84 | 4.08 | 14.74 | 22.18 | 0.21 | 0.59 | 3.17 | 0.55 |
| Ingredients | SiO2 | CaO | MgO | Al2O3 | Fe2O3 | K2O | Other |
|---|---|---|---|---|---|---|---|
| Content (%) | 21.43 | 62.34 | 2.61 | 4.25 | 5.06 | 1.07 | 3.24 |
| Binder-to-Tailings Ratio | Mass Concentration (%) | Compressive Strength (MPa) Mean ± SD |
|---|---|---|
| 1:4 | 72 | 2.02 ± 0.17 |
| 74 | 2.44 ± 0.10 | |
| 76 | 3.27 ± 0.17 | |
| 78 | 4.32 ± 0.10 | |
| 1:6 | 72 | 1.39 ± 0.15 |
| 74 | 1.72 ± 0.10 | |
| 76 | 2.30 ± 0.07 | |
| 78 | 3.08 ± 0.16 | |
| 1:8 | 72 | 0.93 ± 0.15 |
| 74 | 1.39 ± 0.20 | |
| 76 | 1.97 ± 0.14 | |
| 78 | 2.69 ± 0.10 | |
| 1:10 | 72 | 0.73 ± 0.06 |
| 74 | 1.01 ± 0.15 | |
| 76 | 1.44 ± 0.12 | |
| 78 | 2.07 ± 0.16 |
| Binder-to-Tailings Ratio | Bulk Density (g/cm3) | Poisson’s Ratio | Uniaxial Compressive Strength (MPa) | Tensile Strength (MPa) | Internal Friction Angle (°) |
|---|---|---|---|---|---|
| 1:4 | 2.10 | 0.25 | 4.32 | 0.25 | 40.12 |
| 1:6 | 2.11 | 0.29 | 3.08 | 0.27 | 38.32 |
| 1:8 | 2.12 | 0.32 | 2.69 | 0.21 | 36.37 |
| 1:10 | 2.16 | 0.33 | 2.07 | 0.19 | 35.87 |
| Stope Height (m) | Calculated Strength of the Backfill (MPa) | |||||
|---|---|---|---|---|---|---|
| Thomas Formula | Terzaghi Formula | Mitchell Formula | Janssen Equation | Overburden Load-Bearing Method | Cai Sijing Empirical Formula | |
| 54 | 1.42 | 1.51 | 1.75 | 1.94 | 1.54 | 1.71 |
| 60 | 1.52 | 1.65 | 1.85 | 2.12 | 1.71 | 1.84 |
| 72 | 1.688 | 1.91 | 2.03 | 2.45 | 2.05 | 2.08 |
| Average Strain Rate (s−1) | Dynamic Peak Stress (MPa) | Dynamic Increase Factor |
|---|---|---|
| 50 | 4.09 | 1.52 |
| 68 | 7.02 | 2.61 |
| 93 | 10.01 | 3.72 |
| 110 | 12.99 | 4.83 |
| 124 | 15.41 | 5.73 |
| 141 | 16.73 | 6.22 |
| 152 | 19.15 | 7.12 |
| 171 | 18.59 | 6.89 |
| Rock Mass | Compressive Strength (MPa) | Elastic Modulus (GPa) | Cohesion (MPa) | Internal Friction Angle (°) |
|---|---|---|---|---|
| Orebody | 143.43 | 47.7 | 27.65 | 47.88 |
| Backfill | 2.69 | 0.7 | 1.76 | 36.37 |
| Surrounding Rock | 88.8 | 36.83 | 18.28 | 41.05 |
| Strip | Node | |||||||
|---|---|---|---|---|---|---|---|---|
| Density (kg/m3) | Elastic Modulus (MPa) | Poisson’s Ratio | Fracture Strain | Stress Triaxiality | Normal Stiffness (MPa) | Shear Stiffness (MPa) | Normal Strength (MPa) | Shear Strength (MPa) |
| 3000 | 2800 | 0.35 | 0.15 | 0.33 | 200 | 150 | 20 | 17 |
| Material | Density (g/cm3) | Elastic Modulus (GPa) | Poisson’s Ratio | Cohesion (MPa) | Internal Friction Angle (°) |
|---|---|---|---|---|---|
| Surrounding rock | 2.69 | 41.51 | 0.27 | 18.28 | 41.89 |
| Orebody | 3.82 | 47.70 | 0.27 | 27.65 | 47.88 |
| Quartz sandstone | 2.54 | 36.83 | 0.28 | 27.14 | 41.05 |
| Backfill | 2.12 | 0.70 | 0.32 | 1.76 | 36.37 |
| No. | Indicator | Unit | Value |
|---|---|---|---|
| 1 | Stope production capacity | t/d | 1500–3000 |
| 2 | Ore loss rate | % | 11.78 |
| 3 | Designed ore dilution rate | % | 11.37 |
| 4 | Waste-rock mixing rate | % | 4.14 |
| 5 | Actual ore dilution rate | % | 2.96 |
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Share and Cite
Zhang, L.; Lian, X.; Deng, Z.; Li, G. Study on the Stability of Cemented Backfill Under Blasting Disturbance: A Case Study of Makeng Iron Mine. Appl. Sci. 2026, 16, 9233. https://doi.org/10.3390/app16189233
Zhang L, Lian X, Deng Z, Li G. Study on the Stability of Cemented Backfill Under Blasting Disturbance: A Case Study of Makeng Iron Mine. Applied Sciences. 2026; 16(18):9233. https://doi.org/10.3390/app16189233
Chicago/Turabian StyleZhang, Lixin, Xu Lian, Zehui Deng, and Gang Li. 2026. "Study on the Stability of Cemented Backfill Under Blasting Disturbance: A Case Study of Makeng Iron Mine" Applied Sciences 16, no. 18: 9233. https://doi.org/10.3390/app16189233
APA StyleZhang, L., Lian, X., Deng, Z., & Li, G. (2026). Study on the Stability of Cemented Backfill Under Blasting Disturbance: A Case Study of Makeng Iron Mine. Applied Sciences, 16(18), 9233. https://doi.org/10.3390/app16189233

