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Article

Improving Information Flow and Decision-Making in Maintenance Management Through BPMN–CMMS Integration: A Case Study in the Energy Sector

by
David Mendes
1,2,*,
Vítor Alcácer
1,2,3,
Elena Terradillos
1,2,
Olga Costa
1,2,
Rui Ferreira
1,2,
Helena V. G. Navas
4,5 and
João Matias
6,7
1
Instituto Politécnico de Setúbal, Escola Superior de Tecnologia de Setúbal, 2910-761 Setúbal, Portugal
2
DICE Lab, Escola Superior de Tecnologia de Setúbal, Instituto Politécnico de Setúbal, 2910-761 Setúbal, Portugal
3
ALGORITMI Centre, Universidade do Minho, 4800-058 Guimarães, Portugal
4
UNIDEMI, Department of Mechanical and Industrial Engineering, NOVA School of Science and Technology, Universidade NOVA de Lisboa, 2829-516 Caparica, Portugal
5
LASI—Intelligent Systems Associate Laboratory, 4800-058 Guimarães, Portugal
6
Departamento de Economia, Gestão, Engenharia Industrial e Turismo (DEGEIT), Universidade de Aveiro, Campus Universitário de Santiago, 3810-193 Aveiro, Portugal
7
GOVCOPP, Unidade de Investigação em Governança, Competitividade e Políticas Públicas, Universidade de Aveiro, Campus Universitário de Santiago, 3810-193 Aveiro, Portugal
*
Author to whom correspondence should be addressed.
Appl. Sci. 2026, 16(13), 6316; https://doi.org/10.3390/app16136316 (registering DOI)
Submission received: 17 May 2026 / Revised: 18 June 2026 / Accepted: 22 June 2026 / Published: 23 June 2026

Featured Application

The BPMN-based process formalization approach developed in this study can support maintenance-intensive organizations by improving corrective maintenance coordination, CMMS utilization, workflow traceability, and knowledge transfer between internal departments and external service providers, particularly in electricity distribution environments.

Abstract

Maintenance management increasingly depends on effective information flow and coordination between internal teams and external service providers. This study investigates the use of Business Process Model and Notation (BPMN) to support the formalization of Computerized Maintenance Management System (CMMS) workflows and improve transparency, decision-making, and interorganizational coordination. A single case study was conducted in the maintenance department of an electricity distribution company characterized by tacit knowledge, informal communication practices, and limited process formalization. Existing corrective maintenance workflows were analyzed and modeled using BPMN to identify inefficiencies, decision points, and opportunities for improvement. The proposed BPMN models were aligned with CMMS operational states associated with anomaly management and work-order execution processes and supported by a procedural manual. Results obtained during a three-month observation period suggest reductions in training time, email communications, and dependence on individual decision-makers, together with increased use of CMMS workflow functionalities and improved process traceability. These findings provide preliminary evidence, derived from operational indicators within a single case study, that BPMN-supported process formalization may contribute to workflow standardization, operational clarity, and knowledge management in maintenance-intensive environments. Given the single-case design and limited observation period, the results should be interpreted as context-specific and not directly generalizable to the broader energy sector.
Keywords: maintenance management; Business Process Model and Notation (BPMN); Computerized Maintenance Management System (CMMS); information flow management; process formalization; decision-making support; electricity distribution sector; maintenance workflows; knowledge transfer maintenance management; Business Process Model and Notation (BPMN); Computerized Maintenance Management System (CMMS); information flow management; process formalization; decision-making support; electricity distribution sector; maintenance workflows; knowledge transfer

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MDPI and ACS Style

Mendes, D.; Alcácer, V.; Terradillos, E.; Costa, O.; Ferreira, R.; Navas, H.V.G.; Matias, J. Improving Information Flow and Decision-Making in Maintenance Management Through BPMN–CMMS Integration: A Case Study in the Energy Sector. Appl. Sci. 2026, 16, 6316. https://doi.org/10.3390/app16136316

AMA Style

Mendes D, Alcácer V, Terradillos E, Costa O, Ferreira R, Navas HVG, Matias J. Improving Information Flow and Decision-Making in Maintenance Management Through BPMN–CMMS Integration: A Case Study in the Energy Sector. Applied Sciences. 2026; 16(13):6316. https://doi.org/10.3390/app16136316

Chicago/Turabian Style

Mendes, David, Vítor Alcácer, Elena Terradillos, Olga Costa, Rui Ferreira, Helena V. G. Navas, and João Matias. 2026. "Improving Information Flow and Decision-Making in Maintenance Management Through BPMN–CMMS Integration: A Case Study in the Energy Sector" Applied Sciences 16, no. 13: 6316. https://doi.org/10.3390/app16136316

APA Style

Mendes, D., Alcácer, V., Terradillos, E., Costa, O., Ferreira, R., Navas, H. V. G., & Matias, J. (2026). Improving Information Flow and Decision-Making in Maintenance Management Through BPMN–CMMS Integration: A Case Study in the Energy Sector. Applied Sciences, 16(13), 6316. https://doi.org/10.3390/app16136316

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