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Open AccessArticle
Control System for an Open-Winding Permanent Magnet Synchronous Motor Fed by a Four-Leg Inverter
by
Hai Lin
Hai Lin 1,2,*,
Siyi Cheng
Siyi Cheng 1,
Zhixin Jing
Zhixin Jing 1 and
Weiyu Liu
Weiyu Liu 1,*
1
School of Electronic and Control Engineering, Chang’an University, Xi’an 710064, China
2
Xi’an Key Laboratory of Intelligent Expressway Information Fusion and Control, Xi’an 710064, China
*
Authors to whom correspondence should be addressed.
Submission received: 14 October 2025
/
Revised: 24 November 2025
/
Accepted: 26 November 2025
/
Published: 27 November 2025
Featured Application
This study presents an enhanced hysteresis current control strategy applied to a four-leg inverter driving an open-winding permanent magnet synchronous motor (OW-PMSM). Here, ‘open-winding’ refers to a motor topology where both ends of each phase winding are independently accessible, forming a six-terminal connection to the power converter, distinct from standard star or delta connections. The proposed system is particularly suited for industrial and electric vehicle applications that require high dynamic response, operational reliability, and cost efficiency. Key application scenarios include traction systems for electric vehicles, high-speed spindles, precision servo drives, and robotic joint systems, where effective zero-sequence current suppression, stable switching frequency, and high efficiency are essential. The four-leg inverter topology, combined with the improved hysteresis control, achieves high DC-link voltage utilization while minimizing current ripple and switching losses, thus enhancing system stability and prolonging component service life. This approach provides a practical and high-performance motor drive solution.
Abstract
This paper employs a four-leg inverter topology to mitigate the high cost and zero-sequence current suppression challenges associated with dual-inverter open-winding permanent magnet synchronous motor (OW-PMSM) systems. Building on this topology, an improved current hysteresis control strategy incorporating a switching-state lookup table is proposed to suppress switching frequency fluctuations and current ripple. The developed system maintains high DC-link utilization and low cost while addressing the modulation complexity of conventional vector control and the switching frequency instability inherent in traditional hysteresis control. The study establishes a mathematical model of the OW-PMSM, analyzes the voltage vector distribution of the four-leg inverter, and designs an enhanced hysteresis control algorithm. By utilizing a predefined switching table to regulate switching logic in real time, the strategy achieves fixed switching frequency and effective harmonic suppression while preserving the fast-response characteristics of conventional hysteresis control. The experimental results demonstrate that the proposed control strategy achieves superior performance, effectively suppressing current ripple and providing ample stability margin, thereby validating its feasibility and effectiveness for practical engineering applications.
Share and Cite
MDPI and ACS Style
Lin, H.; Cheng, S.; Jing, Z.; Liu, W.
Control System for an Open-Winding Permanent Magnet Synchronous Motor Fed by a Four-Leg Inverter. Appl. Sci. 2025, 15, 12582.
https://doi.org/10.3390/app152312582
AMA Style
Lin H, Cheng S, Jing Z, Liu W.
Control System for an Open-Winding Permanent Magnet Synchronous Motor Fed by a Four-Leg Inverter. Applied Sciences. 2025; 15(23):12582.
https://doi.org/10.3390/app152312582
Chicago/Turabian Style
Lin, Hai, Siyi Cheng, Zhixin Jing, and Weiyu Liu.
2025. "Control System for an Open-Winding Permanent Magnet Synchronous Motor Fed by a Four-Leg Inverter" Applied Sciences 15, no. 23: 12582.
https://doi.org/10.3390/app152312582
APA Style
Lin, H., Cheng, S., Jing, Z., & Liu, W.
(2025). Control System for an Open-Winding Permanent Magnet Synchronous Motor Fed by a Four-Leg Inverter. Applied Sciences, 15(23), 12582.
https://doi.org/10.3390/app152312582
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