A Systematic Literature Review of Methodologies for Assessing the Circularity of Electric Vehicles
Abstract
1. Introduction
- (1)
- providing a detailed analysis of all methodologies used in academic articles to measure or assess various aspects of circularity related to EVs;
- (2)
- highlighting the primary purpose of these measurements by categorizing both quantitative and qualitative methodologies, and
- (3)
- Identifying research gaps that offer potential for future advancements in measuring EV circularity.
2. Research Design
2.1. Research Questions
2.2. Research Methodology and Boundaries
2.3. Coding Procedure
- (1)
- Focusing on measurement tools: studies primarily focused on introducing a new tool or developing and/or validating existing tools specifically for assessing the circularity of EVs or their components.
- (2)
- Directly assessing EV circularity: studies that directly measured or assessed the circularity of EVs or their components using existing tools.
- (3)
- Using circularity assessment as a sub-tool: studies where circularity assessment was a secondary objective or used as a tool within a broader research scope.
3. Descriptive and Content Analysis
3.1. Descriptive Analysis
3.2. Content Analysis
3.2.1. Review of EV Circularity Assessment Methods
| Methodologies | Number of Articles | References |
|---|---|---|
| Life Cycle Assessment (LCA) | 36 | [1,34,35,36,37,38,39,40,41,42,43,44,45,46,47,48,49,50,51,52,53,54,55,56,57,58,59,60,61,62,63,64,65,66,67,68] |
| Material Flow Analysis (MFA) | 6 | [69,70,71,72,73,74] |
| Other assessment tools (GREET) | 1 | [75] |
| Analytical and mathematical models | 8 | [4,76,77,78,79,80,81,82] |
| Combined assessment tools | 11 | [3,24,25,26,27,28,29,30,31,32,33] |
| Qualitative methods | 8 | [10,83,84,85,86,87,88,89] |
3.2.2. Review of EV Circularity Assessment Purposes
- -
- Papers that are directly related to circularity assessment tools of EVs
- -
- Papers aimed at assessing the circularity of EVs
- -
- Papers using circularity assessment tools combined with another approach
4. Research Findings, Gaps, and Future Opportunities
4.1. The Absence of EV-Specific Circularity Assessment Frameworks
4.2. Limited Multidimensional and Stakeholder-Inclusive Approaches
- Manufacturers/brand owners, responsible for digital product passports (DPPs).
- Consumers, whose purchasing and disposal behavior affect circularity.
- Supporting agents, such as suppliers, recyclers, and policymakers, who enable circular practices.
4.3. Narrow and Fragmented Focus on Batteries over Whole-Systems
4.4. Lack of Design for Circularity: Modularity and Standardization in EV Batteries
5. Conclusions
- Data limitations: Insufficient lifecycle-wide, transparent, and reliable information flows hinder robust assessment.
- Narrow scope: Most frameworks exclude social and economic pillars, which are essential for just and scalable circularity transitions.
- Fragmentation: A lack of standardized, sector-specific frameworks prevents meaningful comparison and benchmarking across studies.
- Developing EV-specific circularity frameworks that combine environmental, social, and economic dimensions.
- Embedding Digital Product Passports (DPPs) to improve data traceability, interoperability, and real-time monitoring.
- Adopting systems perspectives that capture the interdependence of multiple stakeholders across the EV value chain.
Supplementary Materials
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Abbreviations
| LCA | Life cycle assessment |
| CE | Circular economy |
| EV | Electric vehicle |
| EoL | End-of-life |
| MFA | Material Flow Analysis |
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| Reference | Time Horizon | Number of Articles | Area of Focus | Research Taxonomy |
|---|---|---|---|---|
| [15] | 2010–2022 | 294 | Reviewed studies related to life cycle assessment and circular economy applications in rare earth magnet production as crucial components in electric vehicles. | Conducted an investigative analysis of bibliometric metrics related to subject areas, institutional affiliations, countries, journals, and authors. The subject areas included environmental sciences and ecology, engineering, chemistry, materials science, metallurgical engineering, energy and fuels, mineral processing, mineralogy, and physics. |
| [5] | 2018–2023 | 49 | Provided a review of life cycle assessment (LCA) guidelines and scientific literature relative to EV batteries, and identified key gaps in the guidelines regarding modeling challenges. | Reviewed the challenges related to the implementation of circular economy strategies in the life cycle of EV batteries. Challenges included handling the multifunctionality at EoL and at product level. |
| [16] | 2021–2022 | 1408 | A bibliometric analysis of the life cycle and techno-economic assessments of the current E-waste situation | They analyzed existing published research on e-waste, including source journal ranking and co-authorship networks of countries and authors. Furthermore, they conducted life cycle assessments and techno-economic assessments of e-waste, including estimates of revenue, profitability during the recycling chain, and market forecasting. |
| [17] | 2009–2020 | 138 | The literature review focused on sustainability assessment and life cycle assessment studies for electric vehicle | Indicator analysis based on impact category, assessment tool, life-cycle phase, and inventory database has been done. |
| [11] | 2010–2021 | 177 | Investigate the environmental impacts of lithium-ion batteries (LIBs) for electric vehicles (EVs) within the context of circular economy strategies and to improve the rigor of Life Cycle Assessment (LCA) methodologies for evaluating these strategies | They identified the CE strategies most studied in LCA studies on electric vehicle batteries, and evaluated the reasons behind the variability in the environmental impacts and savings between LIB with different chemistries; they provided guidelines for the development of LCA studies for LIB by integrating CE management scenarios. |
| Inclusion | Exclusion |
|---|---|
| Academic literature | Gray literature and web-based assessment approaches |
| Published between 2017 and 2025 | Published before 2017 |
| Full-text Articles published in peer-reviewed journals | Conference papers, book chapters, and review studies |
| Publications available in English | Any other languages |
| Category | Purpose and Scope | References |
|---|---|---|
| Introducing a new tool | This study defines criteria for measuring circular economy, subsequently grouping CE strategies into five clusters: Repair, Reuse, Remanufacture, Repurpose, and Recycle. A weighting system (0–5) is then applied to each criterion within each cluster, reflecting its relative importance. For example, disassembly weight might be 4 for the cluster of recycle but might be 1 for the cluster of reuse. The weighting process involves a group workshop and a simple voting formula. | [83] |
| This study aimed to identify the critical enablers for the adoption of electric vehicle battery (EVB) recycling by extending the technological, organizational, and environmental framework. A hybrid Delphi method was employed to investigate the interdependent cause-and-effect relationships among these enablers. The resulting integrated framework was then validated using data collected from diverse stakeholder groups in India, including academic researchers, practitioners, and policy planners. | [86] | |
| In this study, a qualitative assessment matrix termed “Strategic materials Weighting and Value Evaluation” (SWAVE) is proposed to look at 44 commercial recyclers and assess their recycling and reclamation processes. | [89] | |
| In this study, data related to 30 circular design criteria were collected, such as design for repair, use of renewable energy, and digitalization. 15 product-level circularity indicators were also proposed; these are metrics to measure concepts like reuse, recyclability, or overall product circularity. The goal was to explore whether these criteria and indicators could be meaningfully applied to the design and life cycle management (LCM) of EV batteries. | [62] | |
| The purpose of this study was to develop and evaluate a method for repurposing lithium-ion batteries from electric vehicles (EVs) into stationary energy storage systems for buildings. The aim was to improve the economic performance and sustainability of these second-life batteries. Specifically, the study sought to demonstrate how an Intelligent Energy Management System (IEMS) can optimize energy use by deciding when to draw power from the grid or the battery. This optimization reduces electricity costs, extends the battery’s lifespan, and supports circular economy principles. | [82] | |
| The research investigated how the design of EV batteries impacts the feasibility of automated disassembly at the end of their life cycle. The study focused on five different EV battery designs currently available on the market. The goal was to evaluate how various component designs either support or hinder automated disassembly and to derive design guidelines for improved automation compatibility. | [88] | |
| Improving existing methods (LCA) | Incorporating a geopolitical-related supply risk (GeoPolRisk) factor into the life cycle sustainability assessment (LCSA) framework enhances its ability to address direct impacts on natural resources by adding a dimension to the traditional LCA. | [51] |
| This study introduces a new LCA framework that enables manufacturers to assess and compare different lithium-ion battery (LIB) repurposing scenarios within an energy system, interpreting the results in a circular economy (CE) context. The framework, applied in a case study, first employs energy flow modeling to assess the combination of different battery storage applications in multi-use cases. It then compares repurposing with alternative circular business model options for LIBs. | [43] | |
| Utilizing their unique life cycle inventory data representative of large-scale production, this study assessed the environmental consequences of scaling up lithium-ion battery (LIB) production. ReCiPe midpoint indicators (life cycle impact assessment) were used to quantify environmental pollution and resource use impacts, and to examine how changes in background datasets affect these impacts. | [62] | |
| A web-based sustainability assessment tool, the Battery Electric Vehicle Sustainability Impact Assessment Model (BEVSIM), was developed to evaluate the environmental, circularity, and economic performance of vehicle components. The tool uses Life Cycle Assessment (LCA), Life Cycle Costing (LCC), and Material Circularity Indicator (MCI) methodologies to analyze the materials, sub-systems, parts, and individual components of both battery electric vehicles and internal combustion engine vehicles. | [25] | |
| Aiming to improve battery pack design, this study investigates existing LCA results to identify and quantify the factors guiding design engineers. Based on these findings, a design process model is proposed for Lithium-ion Battery (LIB) packs to support engineers in decision-making. | [39] | |
| Improving existing methods (MFA) | A dynamic, multi-layer material flow analysis model, MATerIaL Demand and Availability (MATILDA), was developed to investigate resource use (Li, Al, Co, P, Cu, Mn, Ni) for EV batteries in different scenarios and to identify critical factors affecting resource supply. | [33] |
| Comparison Focus | Number of Articles | References |
|---|---|---|
| Non-comparative | 14 | [1,27,32,34,36,40,44,46,47,50,57,58,60,76] |
| Comparing different batteries | 6 | [3,45,53,59,61,63] |
| Comparing different EoL processes (recycle, repurpose, disassembly) | 7 | [41,42,55,64,65,68,79] |
| Comparing both different EoL processes (recycle, repurpose, disassembly) and different EV batteries | 2 | [52,54] |
| Comparing different vehicle types | 4 | [30,35,56,67] |
| Compare ownership and sharing scenarios | 1 | [75] |
| Compare different charging scenarios | 1 | [49] |
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Pouralireza Anari, F.; Hargaden, V.; Papakostas, N.; Ghadimi, P. A Systematic Literature Review of Methodologies for Assessing the Circularity of Electric Vehicles. Appl. Sci. 2025, 15, 10622. https://doi.org/10.3390/app151910622
Pouralireza Anari F, Hargaden V, Papakostas N, Ghadimi P. A Systematic Literature Review of Methodologies for Assessing the Circularity of Electric Vehicles. Applied Sciences. 2025; 15(19):10622. https://doi.org/10.3390/app151910622
Chicago/Turabian StylePouralireza Anari, Farzaneh, Vincent Hargaden, Nikolaos Papakostas, and Pezhman Ghadimi. 2025. "A Systematic Literature Review of Methodologies for Assessing the Circularity of Electric Vehicles" Applied Sciences 15, no. 19: 10622. https://doi.org/10.3390/app151910622
APA StylePouralireza Anari, F., Hargaden, V., Papakostas, N., & Ghadimi, P. (2025). A Systematic Literature Review of Methodologies for Assessing the Circularity of Electric Vehicles. Applied Sciences, 15(19), 10622. https://doi.org/10.3390/app151910622

