Rockfall Analysis of Old Limestone Quarry Walls—A Case Study
Abstract
1. Introduction
2. Objective of the Analysis and Study Area Location
3. Geology
4. Description of the Computational Method and Adopted Assumptions
- weathered debris/talus, modelled as loose rock debris,
- limestone, modelled as bedrock,
- clay with stones, crushed rock, and soil, modelled as soil material.
5. Simulation Results and Discussion
5.1. Model Verification and Validation
5.2. Analysis of the Range of Detached Rock and/or Weathered Fragments
5.3. Recommendations for Slope Stabilisation and Actions Regarding the Designated Sections for Safe Site Use
- Sector 1—3.16 m;
- Sector 2—7.69 m;
- Sector 3—8.36 m;
- Sector 4—9.89 m;
- Sector 5—8.61 m;
- Sector 6—9.59 m;
- Sector 7—4.95 m;
- Sector 8—4.66 m.
- Sector 3—Installation of steel mesh and anchoring of the upper slope section (within the weathered zone). After rockfall removal and vegetation clearance, it will be possible to subdivide the area into two zones: Figure 18: Sector 3a (without protection, with delineated safety zone—black ellipse) and Sector 3b (with protective measures—red ellipse);
- Sector 4—installation of steel mesh and anchoring of the upper and middle sections of the slope;
- Sector 5—installation of steel mesh and anchoring of the upper slope section (within the weathered zone), and locally the middle section where a dense joint network is present;
- Sector 6—installation of steel mesh and anchoring of the upper and middle sections of the slope;
- Sector 7—installation of steel mesh and anchoring of the upper section of the slope;
- Sectors 1, 2, and 8—delineation of a safety buffer zone with a minimum width of 1.5 m (Sectors 1 and 2) and 3.0 m (Sector 8), e.g., by planting dense vegetation to discourage entry.
6. Conclusions
- Given the slope geometry and the practical objective of the study (risk assessment in the context of land-use planning), the use of 2D modelling was deemed sufficient. The 2D analysis, when conducted with conservative parameter values, enables a safe estimation of the displacement ranges of the rock mass.
- The choice of 2D analysis was a deliberate compromise between model realism and its engineering applicability for risk evaluation and safety zone design. In the future, the use of three-dimensional (3D) models may be justified for detailed design analyses or for planning new forms of land development.
- The numerical simulations of the displacement range of rock and weathered blocks enabled the formulation of the following conclusions:
- Sectors 1, 7, and 8 exhibit the shortest maximum travel distances for detached rock and weathered fragments, ranging between 3.16 and 4.95 m;
- Sectors 4 and 6 demonstrate the most extended migration distances, between 9.59–9.99 m, consistent with field survey data (maximum mapped reach ~9.38 m);
- Sectors 2, 3, and 5 show intermediate travel distances, between 7.69 and 8.61 m;
- The most hazardous rebound height was observed in Sector 5, reaching 1.97 m for 0.10–0.20 m blocks. Slightly lower values were found in Sectors 4 (1.36 m for 0.50–0.80 m blocks), 3 (1.10 m for 0.10–0.20 m blocks), and 6 (1.06 m for 0.30–0.50 m blocks);
- The greatest aerial flight distances, measured from the toe of the rock wall (excluding rolling phase), were observed in Sectors 4 and 5: 2.41 m and 2.32 m, respectively (0.10–0.20 m blocks); in Sectors 3 and 7, these values approached 1.0 m;
- The implemented berm in Sector 3 effectively arrests most of the detached blocks and shields the rebound zone (~1.0 m). At a 3.0 m offset, a 1.0 m high berm is more effective than a 0.7 m berm, which may still allow hazardous rebounds. A berm placed 4.0 m from the wall, regardless of height (0.7 m or 1.0 m), nearly eliminates high rebounds;
- In Sector 4, a 1.0 m high berm successfully intercepts most fragments and blocks the zone of highest rebounds (~1.2–2.4 m). A 0.7 m high berm at 4.0 m offset may still permit unsafe rebound trajectories;
- 4.
- The outcomes of the numerical analyses (combining RBIM and DEM approaches) have direct applications in engineering practice, particularly for assessing hazards associated with rock face instability and for planning appropriate protective measures.
- 5.
- The conducted simulations enable a quantitative assessment of the potential displacement range of detached rock fragments and weathered material, providing a basis for defining safety zones and selecting suitable protective measures. Recommendations concerning safety zones and possible protective actions are outlined below:
- Within the flight zone (understood as the maximum distance a detached block or weathered fragment can travel during the airborne phase—excluding post-impact rolling at the slope base), human access must be strictly prohibited. Any scaling operations should only be carried out using appropriate protective measures;
- Delineation of safety zones to prevent unauthorised access to hazardous areas;
- Installation of barriers (e.g., buttresses) to limit the rolling of rock fragments;
- Continuous monitoring and visual inspection of rock faces to assess their stability;
- In cases where full access to quarry walls is required, adequate reinforcement (e.g., wire mesh and anchoring) should be implemented, combined with systematic technical inspections of the slopes;
- The final scope of required stabilisation and reinforcement should be defined following the removal of vegetation that destabilises the rock mass and after scaling of weathered and loose rock material;
- For Sectors 4 and 6, the conducted calculations indicate the presence of instability conditions. A lack of stabilisation measures may lead to the development of destructive processes, resulting in significant damage to the upper and middle parts of the slope.
- 6.
- The presented approach—integrating field data with numerical analysis—contributes to the advancement of practical applications of rockfall kinematics modelling in urbanised environments.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Type of Material | Normal Coefficient of Restitution | Tangential Coefficient of Restitution | Dynamic Friction | Rolling Resistance |
---|---|---|---|---|
Weathered Material/Talus | 0.32 ± 0.04 | 0.82 ± 0.04 | 0.557 ± 0.054 | 0.65 ± 0.017 |
Limestone | 0.315 ± 0.064 | 0.712 ± 0.116 | 0.576 ± 0.13 | 0.40 ± 0.083 |
Clay with Stones, Crushed Rock, Soil | 0.30 ± 0.00666667 | 0.815 ± 0.005 | 0.56 ± 0.0867 | 0.815 ± 0.068 |
Sector | Rock Block Size [m] | Weathered Fragment Size [m] | Remarks |
---|---|---|---|
1 | 0.05; 0.10; 0.15; 0.50; 1.00 | 0.03; 0.10; 0.15 | Numerous irregular clusters of rock fragments (up to several centimetres) are present on the rock surface. In the upper and middle parts—blocks up to approx. 1 m. |
2 | 0.05; 0.10; 0.15; 0.50; 1.00 | 0.03; 0.10; 0.15; 0.20; 0.30 | At the upper edge of the debris zone. |
3 | 0.05; 0.10; 0.15; 0.50; 1.00 | 0.03; 0.10; 0.15; 0.20 | Localised clusters of rock fragments (up to several centimetres) are poorly bonded to the rock. Isolated unstable rock blocks (up to approx. 1 m) in the middle and upper parts of the rock wall. Individual rock blocks up to approx. 0.30 m in the weathered zone at the top. |
4 | 0.05; 0.10; 0.15; 0.50; 1.00; 1.50 | 0.03; 0.10; 0.20; 0.50; 0.80 | The rock wall contains blocks up to approximately 1 m (most commonly 0.5 m). |
5 | 0.05; 0.10; 0.15; 0.20; 0.40; 1.00 | 0.03; 0.10; 0.20; 0.50 | Localised clusters of rock fragments up to several centimetres in size. |
6 | 0.05; 0.10; 0.15; 0.20; 0.30; 0.40; 0.50 | 0.03; 0.10; 0.20; 0.50 | Creeping of weathered material is observed in many locations. |
7 | 0.01; 0.10; 0.15; 0.20; 0.30 | 0.05; 0.10; 0.20; 0.50 | Separation of rock blocks up to approx. 1.5 m (most commonly 0.5 m). |
8 | 0.01; 0.03; 0.05; 0.10; 0.15; 0.20; 0.30 | 0.03; 0.10; 0.20; 0.50 | Numerous unstable blocks are present in this sector. |
Block and Weathered Fragment Size [m] | Maximum Distance Reached by Detached Block/Fragment [m] | Detachment Location for Maximum Distance | Maximum Airborne Distance from Base of Rock Face (Excluding Rolling Phase) [m] | Maximum Rebound Height at Toe of Slope [m] |
---|---|---|---|---|
Sector 1 | ||||
0.03–0.05 | 3.16 | Upper edge of the weathered slope | - | 0.32 |
0.10–0.15 | 2.77 | Top of the upper rock face | - | 0.42 |
0.50–1.00 | 0.98 | Top of the lower rock face | - | - |
Sector 2 | ||||
0.03–0.05 | 7.69 | Upper edge of the weathered slope | - | 0.44 |
0.10–0.20 | 6.92 | Lower edge of the weathered slope | - | 0.54 |
0.30–0.50 | 5.79 | Upper edge of the weathered slope | - | 0.67 |
1.00 | 1.39 | Top of the rock face | - | - |
Sector 3 | ||||
0.03–0.05 | 8.36 | Upper edge of the weathered slope | 0.72 | 0.88 |
0.10–0.20 | 7.50 | Lower edge of the weathered slope | 1.18 | 1.10 |
0.50 | 5.46 | Top of the rock face | 0.90 | 0.98 |
1.00 | 3.63 | Top of the rock face | - | - |
Block and Weathered Fragment Size [m] | Maximum Distance Reached by Detached Block/Fragment [m] | Detachment Location for Maximum Distance | Maximum Airborne Distance from Base of Rock Face (Excluding Rolling Phase) [m] | Maximum Rebound Height at Toe of Slope [m] |
---|---|---|---|---|
Sector 4 | ||||
0.03–0.05 | 9.89 | Top of the weathered slope | 1.22 | 1.33 |
0.10–0.20 | 9.99 | Top of the weathered slope | 2.41 | 1.30 |
0.50–0.80 | 7.79 | Top of the weathered slope | 1.50 | 1.36 |
1.00–1.50 | 4.63 | Top of the rock face | - | - |
Sector 5 | ||||
0.03–0.05 | 8.61 | op of the weathered slope | 2.13 | 1.61 |
0.10–0.20 | 8.20 | Top of the weathered slope | 2.32 | 1.97 |
0.40–0.50 | 6.10 | Top of the rock face | - | 1.11 |
1.00 | 2.78 | Top of the rock face | - | 1.43 |
Sector 6 | ||||
0.03–0.05 | 7.54 | Top of the weathered slope | - | 0.55 |
0.10–0.20 | 9.59 | Top of the rock face | - | 0.89 |
0.30–0.50 | 6.74 | Top of the rock face | - | 1.06 |
Block and Weathered Fragment Size [m] | Maximum Migration Distance of Detached Block/Fragment [m] | Detachment Location for Maximum Distance | Maximum Airborne Distance Measured from Base of Rock Wall [m] | Maximum Rebound Height (at Slope Base) [m] |
---|---|---|---|---|
Sector 7 | ||||
0.01–0.05 | 3.90 | Top of weathered/debris slope | 0.69 | 0.42 |
0.10–0.20 | 4.95 | Top of weathered/debris slope | 0.96 | 0.60 |
0.30–0.50 | 2.86 | Top of rock face | 0.86 | - |
Sector 8 | ||||
0.01–0.05 | 4.66 | Top of weathered/debris slope | 0.36 | 0.53 |
0.10–0.20 | 4.32 | Top of weathered/debris slope | 0.70 | 1.00 |
0.30–0.50 | 2.93 | Top of rock face | - | - |
Sector | Factor of Safety FS | Maximum Distance Reached by the Detached Rock Block/Weathered Fragment [m]/During the Flight Phase [m] |
---|---|---|
1 | 5.18 | 3.16–0.98/- |
2 | 2.99 | 7.69–1.39/- |
3 | 1.41 (within the weathered zone) 5.51 (entire slope) | 8.36–3.63/0.72–1.18 |
4 | <<1.0 | 9.89–4.63/1.22–2.41 |
5 | 1.17 (weathered material + rock blocks) | 8.61–2.78/1.33–2.32 |
6 | <<1.0 | 9.59–6.74/- |
7 | 1.20 weathered material 1.60 (debris) 1 | 4.95–2.86/0.69–0.96 |
8 | 2.84 (debris) 2.18 (weathered material) | 4.66–2.93/0.36–0.70 |
FS > 1.5 condition met; | ||
FS > 1.5 condition not met; | ||
FS > 1.5 condition not met; slope with limited stability margin; | ||
FS > 1.5 condition not met; unstable slope. |
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Kolano, M.; Cała, M.; Stopkowicz, A. Rockfall Analysis of Old Limestone Quarry Walls—A Case Study. Appl. Sci. 2025, 15, 9734. https://doi.org/10.3390/app15179734
Kolano M, Cała M, Stopkowicz A. Rockfall Analysis of Old Limestone Quarry Walls—A Case Study. Applied Sciences. 2025; 15(17):9734. https://doi.org/10.3390/app15179734
Chicago/Turabian StyleKolano, Malwina, Marek Cała, and Agnieszka Stopkowicz. 2025. "Rockfall Analysis of Old Limestone Quarry Walls—A Case Study" Applied Sciences 15, no. 17: 9734. https://doi.org/10.3390/app15179734
APA StyleKolano, M., Cała, M., & Stopkowicz, A. (2025). Rockfall Analysis of Old Limestone Quarry Walls—A Case Study. Applied Sciences, 15(17), 9734. https://doi.org/10.3390/app15179734