Shared Product Architectures for Engineering-to-Order Buyers and Suppliers: Insights from a Case Study
Abstract
1. Introduction
2. Theoretical Background
- Does the described product architecture comprise a system decomposition that is mutually shared across the supplier and buyer?
- Does the described architecture comprise modules and interfaces that are financially driven by interorganisational alignment of key design characteristics?
- Does the architecture in question describe and financially quantify how a series of coordinated activities are consistent and mutually beneficial for both organisations?
2.1. Modular Product Architectures
2.2. Literature Discussion
3. Materials and Methods
3.1. Case Context
3.2. Data Collection and Analysis
3.3. Use of Generative AI
4. Proposed Framework
4.1. Foundational Theory for the Framework
- Modelling of divided and shared architecture where modules, interfaces, and decomposition are not harmonised and harmonised, respectively, across buyer and supplier.
- Modelling of disjointed and coordinated activities describing the process architecture that is affected by the divided and shared architecture.
4.2. System Decomposition: Shared Across Organisations
4.3. Modules and Interfaces: For Interorganisational Alignment of Key Design Characteristics
4.4. Coordinated Activities: Consistent Between Organisations
- Describing how the use of system decomposition can be shared across buyer and supplier.
- Describing how the module and interfaces can be driven by aligning key design characteristics inter-organisationally.
- Describing how the activities of both organisations can be kept consistent and mutually beneficial in order to facilitate the behavioural change that can be capitalised through the architecture.
5. Case Outcome
5.1. System Description and Decomposition
5.2. Architecture Impact on System Delivery Process
- When the supplier anticipates that they have to start from scratch on system A, they cannot look up which resources and how many were needed the last time they delivered a similar system. (In this scenario, only the tank in functional system 2 was changed, the pump and pressure vessel specs remained the same.) The fact that they cannot learn from previous resource-use means that they have to guess which resources to commit and therefore are forced to overestimate (e.g., materials, people, services, etc.). This involves spending time to get familiar with the system and conducting a quantity take-off for the cost estimate. In this case, the supplier was counting flanges and fittings on the P&IDs to estimate materials and fitter hours in their workshop. Overcommitting the resources in the estimate led to a quote that was higher than it needed to be. Practically speaking, when such significant time is spent obtaining these estimates, it takes time away from other activities.
- When quantity take-offs are what they spend their time on, the supplier does not have the time to ask different sub-suppliers to analyse which are better options for the project circumstances. For instance, if the project is cross-Atlantic, there would be no time to ask multiple local sub-suppliers for quotes for the large tank and compare those with the increased shipping costs of procuring it from a local sub-supplier and shipping it overseas.
- Similarly, they do not know the sub-systems well enough to identify which components they should prioritise procurement of due to long lead times. As an example, generally speaking, the tanks are a long lead-time item procured from a sub-supplier. With this in mind, it was identified that for units that combine both tanks as well as pumps, the work on such units could only commence once the tank had been supplied. This meant that not getting the tank order in early at the sub-supplier was halting the remaining work on the “combined units” such as system A. Again, even though only the tank design of functional system 2 was changed, and nothing on system A, the supplier still had to anticipate that system A was unique and therefore did not know the equipment well enough to commit early to their sub-suppliers.
- Additionally, when the people executing the project begin their work, the supplier is not be able to look to reuse best-solution principles for assembly from previous projects, since they again assume that all parts of the scope are new and unique. This meant that the number of fitter hours spent in the workshop was higher than it needed to be.
- Finally, a general comment was made that this discrepancy was causing the need for more clarifications during the delivery process between the buyer and supplier.
5.3. Shared Architecture Improvement Principles
- Due to the increased transparency in the tender material, the supplier can now utilise historical data for estimating the quantity and type of resources needed for a project. According to the supplier, using actual consumption data would lead to less over-commitment of materials and services and thus a more competitive quote for the buyer. For the supplier, on the one hand, the over-commitment of resources has typically had them say no to other projects only to find out that they did in fact have time in the end. Therefore, avoiding over-commitment and accepting more projects would increase their own utilisation, leading to increases in the supplier’s revenue. On the other hand, avoiding a too-low estimate means that they would avoid having to pay overtime to meet the project deadline, thus leading to lower internal costs for the supplier.
- When using historical data, the supplier also has to spend less time during the quotation process making the estimate, which frees up time for other strategic activities. It means that the supplier has time to ask different sub-suppliers to analyse which are better options for the project circumstances.
- Likewise, the fact that sub-systems are now known means, the supplier can now begin procurement with a long lead-time scope as one of the very first things in the delivery process. This in turn means that combined units are not getting unnecessarily halted.
- Furthermore, the supplier argues that best-solution principles for assembly from previous projects would be easier to identify, thus reducing the number of fitter hours spent in the workshop.
- Lastly, the supplier claims that there would be fewer clarifications from the buyer during the delivery process.
5.4. Shared Architecture Financial Effect of Improvement Principles
5.5. Comparison of Results to Previous Litterature
6. Discussion and Conclusions
6.1. Implications for Research
6.2. Implications for Practice
6.3. Limitations and Future Research
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Job Position | Method | Purpose | Duration |
---|---|---|---|
Buyer, Category manager 1 | Interviews | Preparation and context. Understanding past tender material, financial data, and system design. | 2 h |
Buyer, Category director 1 | Interview | 1 h | |
Buyer, Senior Engineer 1 | Interviews | 3 h | |
Buyer, Department manager 1 | Interviews | 3 h | |
Buyer, Category manager 1 | Meetings | Introduction to concept of shared architecture—Supplier A. | 2 h |
Buyer, Department manager 1 | |||
Supplier A, Senior Engineer 1 | |||
Supplier A, Project Manager 1 | |||
Supplier A, Project Manager 2 | |||
Buyer, Category manager 1 | Meetings | Introduction to concept of shared architecture—Supplier B. | 2 h |
Buyer, Department manager 1 | |||
Supplier B, Senior Engineer 1 | |||
Supplier B, Project Manager 1 | |||
Supplier B, Chief Operating Officer 1 | |||
Buyer, Category manager 1 | Workshop | Analysing buyer and supplier cost/time drivers, delivery process, and identifying improvement/alignment areas—Supplier A. | 4.5 h |
Buyer, Senior Engineer 1 | |||
Buyer, Department manager 1 | |||
Supplier A, Senior Engineer 1 | |||
Supplier A, Project Manager 1 | |||
Supplier A, Project Manager 2 | |||
Buyer, Category manager 1 | Workshop | Analysing buyer and supplier cost/time drivers, delivery process, and identifying improvement/alignment areas—Supplier B. | 4.5 h |
Buyer, Senior Engineer 1 | |||
Buyer, Department manager 1 | |||
Supplier B, Senior Engineer 1 | |||
Supplier B, Project Manager 1 | |||
Supplier B, Chief Operating Officer 1 | |||
Buyer, Category manager 1 | Workshop | Investigating operability and feasibility of the shared architecture—Supplier B. | 4.5 h |
Buyer, Senior Engineer 1 | |||
Buyer, Department manager 1 | |||
Supplier A, Senior Engineer 1 | |||
Supplier A, Project Manager 1 | |||
Supplier A, Project Manager 2 | |||
Buyer, Category manager 1 | Workshop | Investigating operability and feasibility of the shared architecture—Supplier B. | 4.5 h |
Buyer, Senior Engineer 1 | |||
Buyer, Department manager 1 | |||
Supplier B, Senior Engineer 1 | |||
Supplier B, Project Manager 1 | |||
Supplier B, Chief Operating Officer 1 | |||
Buyer, Category manager 1 | Interviews | Discuss/observe adoption of shared architecture. | 2 h |
Buyer, Senior Engineer 1 | Interview | 1 h | |
Buyer, Department manager 1 | Interviews | 4 h |
Metric | Equation | Calculation | Financial Impact |
---|---|---|---|
Equation (2) | ~10% reduction in total cost of the project | ||
Equation (1) | ~35% reduction in total cost of the project |
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Sohrt, M.; Blinkenberg, W.; Mortensen, N.H. Shared Product Architectures for Engineering-to-Order Buyers and Suppliers: Insights from a Case Study. Appl. Sci. 2025, 15, 9357. https://doi.org/10.3390/app15179357
Sohrt M, Blinkenberg W, Mortensen NH. Shared Product Architectures for Engineering-to-Order Buyers and Suppliers: Insights from a Case Study. Applied Sciences. 2025; 15(17):9357. https://doi.org/10.3390/app15179357
Chicago/Turabian StyleSohrt, Mikkel, Willads Blinkenberg, and Niels Henrik Mortensen. 2025. "Shared Product Architectures for Engineering-to-Order Buyers and Suppliers: Insights from a Case Study" Applied Sciences 15, no. 17: 9357. https://doi.org/10.3390/app15179357
APA StyleSohrt, M., Blinkenberg, W., & Mortensen, N. H. (2025). Shared Product Architectures for Engineering-to-Order Buyers and Suppliers: Insights from a Case Study. Applied Sciences, 15(17), 9357. https://doi.org/10.3390/app15179357