Integrated Process-Oriented Approach for Digital Authentication of Honey in Food Quality and Safety Systems—A Case Study from a Research and Development Project
Abstract
Featured Application
Abstract
1. Introduction
- Addition of sugar syrups—significantly alters the chemical composition and sensory properties of honey (the most common form of adulteration).
- Blending of honeys—mixing honeys from different origins to reduce production costs while maintaining a higher market price.
- Incorrect labeling—falsely declaring geographical or botanical origin to increase the market value of the product.
2. Authenticity Management in Normative Systems and Food Safety Standards
Category | Description/Examples |
---|---|
Normative Systems | ISO 22000:2018 [23], IFS Food v.8, BRCGS v.9—standards that include requirements for authenticity assessment, traceability, and food fraud vulnerability management |
Management Tools | VACCP (Vulnerability Assessment and Critical Control Points), TACCP (Threat Assessment and Critical Control Points), traceability systems—enable the identification of risks and preventive measures across the food supply chain |
Operational Procedures | Fraud vulnerability assessment (VACCP), supply chain mapping, supplier verification (due diligence), key performance indicator (KPI) monitoring, and risk analysis |
Supporting Technologies | Advanced analytical techniques, Business Intelligence systems, predictive algorithms |
Competency Requirements | Staff training, risk documentation, internal and external audits, development of food safety culture |
Supporting Elements | Data integration (traceability, data analytics, risk assessment), digital decision-making support, AI-based analysis and machine learning models |
3. Limitations of Classical Fraud Detection Methods and Their Potential Integration into Quality Management Systems
Method/Technique/Tool | Advantages | Limitations | Accreditation and Validation Requirements |
---|---|---|---|
Pollen Analysis (Classical) | Established, low-cost, allows assessment of botanical origin | Subjective, time-consuming, requires experienced specialists, prone to interpretative errors | Typically does not require certification, but validation is recommended |
Isotopic Analysis (IRMS) | High specificity in detecting plant sugar adulterants | High costs, difficulties in interpreting results for honeys with similar isotopic profiles | Requires accreditation (ISO/IEC 17025) |
Spectroscopy (FTIR, NIR, UV-Vis) | Enables rapid chemical profiling, automation, low unit costs | Effectiveness depends on the quality of calibration models and reference databases, sensitivity to interferences | Requires accreditation (ISO/IEC 17025) |
High-Resolution Spectroscopic Techniques (LC-HRMS, NMR) | High precision and sensitivity, capable of detecting a wide range of chemical markers | Lack of standardized validation protocols, high costs, need for extensive reference databases, limited availability in routine laboratories, no clear standards | Requires accreditation (ISO/IEC 17025), lacks clear standards |
Chromatography (HPLC, GC-MS) | Accurate detection of botanical markers, residues of adulterants, and foreign compounds | Potential masking by honey matrix components, requires sample preparation and expert interpretation, high costs | Requires accreditation (ISO/IEC 17025) |
DNA Analysis (MDA) | High precision, capable of detecting a wide range of species, botanical and geographical origin identification | Requires clean samples, highly sensitive to contamination, needs well-developed reference databases, susceptible to DNA degradation, lacks standardized protocols | Requires accreditation (ISO/IEC 17025), industry controversies |
Omics Technologies (Metabolomics, Proteomics, Genomics) | High specificity and sensitivity, allows simultaneous analysis of multiple compound classes | High costs, advanced infrastructure, requires specialized expertise | Requires accreditation and validation (ISO/IEC 17025) |
Chemometrics + Hybrid Models | Allows integration of multiple data sources (NIR, pollen, isotopes), high predictive accuracy | High computational and competency requirements, needs interlaboratory validation, standardization challenges | Requires accreditation and validation (ISO/IEC 17025) |
Physicochemical Analysis | Fast, standardized, allows detection of deviations from reference profiles | Does not allow definitive detection of adulteration without support from other methods, limited specificity | Typically does not require certification, but validation is recommended |
System Elements for Authenticity Management | Support the implementation of VACCP/TACCP, based on risk analysis, audits, and continuous improvement | Require organizational maturity, management commitment, and data availability, high implementation costs | Requires certification (e.g., ISO 22000, FSSC 22000, BRCGS) |
Documentation Analysis (Traceability) | Low cost, easy to implement, fundamental to quality systems | Highly susceptible to fraud without analytical or audit support, requires reliable source data | Not applicable |
4. AI-Supported Pollen Analysis
- -
- PollenNet achieved approximately 98% accuracy, precision, recall, and F1-score, utilizing semantic segmentation combined with explainable AI techniques [19].
- -
- A hybrid ensemble of EfficientNet and SE-ResNeXt networks, trained on a 40-taxa pollen image dataset, reported ~97–97.3% accuracy and F1-score [61].
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- Furthermore, RCANet-style architectures, implementing dual residual attention modules, delivered F1-scores between 97.8 and 98.7% on geographically diverse datasets [60].
- It utilized a ResNet152 backbone for deep residual feature extraction, which had proven effective in fine-grained image classification tasks [62].
- It employed Mask R-CNN for instance-level segmentation, which was crucial for resolving overlapping pollen grains, unlike the semantic segmentation employed in other models [63].
5. Fraud Risk Management in the Honey Sector—The VACCP Approach and Innovative Technologies
6. Development of a Systemic Approach to Honey Authenticity Assessment—Case Study from a Research and Development Project
- Preprocessing—Image quality enhancement, including noise reduction, scaling, and equipment variation correction, to ensure precise feature extraction.
- Pollen Grain Segmentation—Accurate isolation of individual pollen grains from the image background using architectures like Mask R-CNN ResNet50 FPN.
- Feature Extraction and Classification—Analysis of morphometric (shape, size, contour) and textural features (e.g., GLCM texture indices), which served as input variables for training classification models.
6.1. Methodology
- Data Loading:
- Images and corresponding segmentation masks are loaded.
- Each mask encodes different object instances using different colors (background is black (#000000)).
- Transformations:
- Images are converted to tensors.
- During training, random horizontal flips are applied for data augmentation.
- Model Training:
- The Mask R-CNN model is initialized with weights pretrained on the COCO dataset.
- The classifier and segmentation heads are adapted to the number of classes (in this case: background + 1 object class).
- Training is performed for 10 epochs using the SGD optimizer and a step learning rate scheduler.
- Prediction:
- The trained model is loaded and used to segment new images.
- For each image, segmentation masks and bounding boxes are generated.
- Results are saved as cropped image fragments and preview images with marked bounding boxes.
- 5.
- Model:
- Architecture: Mask R-CNN with ResNet-50-FPN backbone.
- Pretraining: Weights pretrained on the COCO dataset.
- Number of classes: 2 (background + 1 object class).
- Hidden layer: 256 neurons.
- 6.
- Optimizer:
- Type: SGD
- Learning rate: 0.005
- Momentum: 0.9
- Weight decay: 0.0005
- 7.
- Batch size:
- Training: 2
- Testing: 1
- Number of epochs: 10
- Noise Reduction with Bilateral Filter. The bilateral filter reduces noise while preserving edges, which is particularly important for biological images, implemented as:
- Framework: OpenCV (cv2.bilateralFilter)
- Parameters:
- ■
- BILATERAL_DIAMETER: 9 (diameter of the pixel neighborhood)
- ■
- BILATERAL_SIGMA_COLOR: 75 (color weight)
- ■
- BILATERAL_SIGMA_SPACE: 75 (spatial weight)
- Histogram and Intensity Normalization with CLAHE (Contrast-Limited Adaptive Histogram Equalization). CLAHE is a standard histogram normalization technique used to enhance contrast and equalize image brightness, especially useful in microscopic imagery:
- Framework: OpenCV (cv2.createCLAHE)
- Parameters:
- ■
- CLAHE_CLIP_LIMIT: 2.0 (maximum histogram clip limit)
- ■
- CLAHE_TILE_SIZE: (8, 8) (tile grid size)
- Randomized Data Augmentation. Augmentation is used to increase the diversity of training data by applying transformations like rotation, flipping, and scaling, which helps models generalize better to real-world variations and reduces overfitting.
- Geometric Augmentation:
- Library: Pillow 10.3.0 (ImageOps.mirror, Image.rotate)
- Functions (25% probability per filter):
- ■
- Mirroring (ImageOps.mirror)
- ■
- Rotation (Image.rotate)
- Brightness, Contrast, and Sharpness Augmentation:
- Library: Pillow 10.3.0 (ImageEnhance)
- Functions (25% probability per filter):
- ■
- ImageEnhance.Contrast (up to 120%)
- ■
- ImageEnhance.Brightness (up to 110%)
- ■
- ImageEnhance.Sharpness (up to 110%)
- Base model: ResNet152 (pretrained on ImageNet)
- Network parameters:
- Removal of the fully connected layer (include_top = False)
- Addition of custom layers:
- GlobalAveragePooling2D
- Dense layer (Dense (1024, activation = ‘relu’))
- Output layer (Dense (num_classes, activation = ‘softmax’))
- Layer freezing strategy:
- Initial phase: all ResNet152 layers frozen
- Fine-tuning phase: layers 1–482 frozen, layers 483 and above trainable,
- Input size: 256 × 256 px
- Initial phase:
- Only the newly added layers are trained
- Hyperparameters:
- ■
- Optimizer: Adam (default LR = 0.001)
- ■
- Number of epochs: 75 (with Early Stopping applied)
- ■
- Batch size: 32
- ■
- Loss function: categorical_crossentropy
- Fine-tuning phase:
- Partial unfreezing of the base model
- Hyperparameters:
- ■
- Optimizer: Adam with a lower learning rate (1 × 10−4)
- ■
- Number of epochs: 8
- ■
- Early Stopping: monitoring val loss (patience = 5 epochs)
6.2. System Architecture and Implementation
- Automation of Laboratory Analysis—Digital Image Processing—Preliminary filtration, pollen grain segmentation, and extraction of morphometric and textural features using CNNs—a technique proven effective in recent studies, showing classification accuracies exceeding 90% in morphologically diverse samples [59].
- Development of IT Infrastructure (Technical Components)—Implementation of a microservices architecture, image queuing, and processing systems on dedicated GPU servers, including data transmission encryption and API documentation for automated data flows.
- Validation and Quality Control of Data—Comparison of CNN model results with expert assessments, qualitative tests of server application and data security, and continuous model updates to improve analysis accuracy and precision.
- Integration of the Digital Honey Pollen Analysis System with Quality, Safety, and Authenticity Management Systems—Potential Applications—Integration with standards such as ISO 22000, FSSC 22000, IFS, BRCGS, and VACCP support, including risk assessment and detection of inconsistencies. Future development may include Business Intelligence (BI) and interoperable databases.
6.3. Discussion and Preliminary Evaluation
6.4. Limitations and Future Directions
7. Summary and Conclusions
- Standardization of data and analytical protocols is fundamental to reproducibility in AI-based food authentication systems. Consistent results require harmonized imaging, annotation, and preprocessing procedures. This study shows that variability in input data quality significantly affects model performance, underlining the need for unified protocols across laboratories and applications.
- Deep learning applied to microscopic pollen images enables accurate and scalable verification of botanical origin. The tested CNN models achieved high classification accuracy while reducing analysis time and operator dependence. This confirms their utility as a viable alternative to manual palynology, especially in high-throughput or industrial settings.
- Open and validated reference datasets are essential for model generalization and benchmarking. The effectiveness of AI models depends on access to diverse and standardized training data. Structured databases ensure transferability across regions and products, facilitating regulatory acceptance and scientific transparency.
- Systemic integration of AI, palynology, and quality management creates robust tools for honey authenticity assessment. The interdisciplinary approach adopted in this project supports the development of scalable, secure, and auditable systems aligned with food safety standards and fraud risk prevention frameworks.
- ➢
- Incorporating multimodal data (e.g., spectroscopic profiles) into hybrid classification models;
- ➢
- Designing sector-specific digital tools for VACCP-based risk assessment and fraud prevention;
- ➢
- Publishing technical validation guidelines to support implementation by laboratories, certification bodies, and industry auditors.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
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Vulnerability Area | Risk Factor | Corrective Actions |
---|---|---|
Economic Attractiveness | High price of Manuka, organic (BIO), and regional honeys | Documentation verification, laboratory analyses, origin certification, traceability systems, market control (e.g., price monitoring) |
Technical Feasibility of Fraud | Addition of sugar syrups, blending with imported honeys | NMR testing, sugar analysis (HPAEC-PAD, FTIR), pollen analysis (AI), isotopic profiling, detection of adulteration using spectroscopic techniques |
Insufficient Supply Chain Oversight | Lack of uniform control standards outside the EU, regulatory disparities | Supplier certification (BRCGS, IFS Food), compliance audits, strengthening traceability mechanisms, collaboration with local inspections and certification bodies |
Complex Supply Chain | Lack of transparency and traceability, large number of intermediaries | Digital traceability systems, batch geolocation, blockchain, electronic supplier records, early warning systems |
Variable Botanical and Geographical Origin | Diverse pollen sources, difficulty verifying origin | Pollen reference databases, pollen geolocation, chemical and isotopic profiling, DNA analysis, botanical validation |
Low Operational Awareness | Lack of knowledge about specific risks | Staff training, internal audits, awareness programs, industry-specific checklists, risk indicators |
Low Data Quality | Incomplete or outdated analytical data | Regular database updates, data flow automation, integration with ERP systems, quality control of input data |
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Banach, J.K.; Rujna, P.; Lewandowski, B. Integrated Process-Oriented Approach for Digital Authentication of Honey in Food Quality and Safety Systems—A Case Study from a Research and Development Project. Appl. Sci. 2025, 15, 7850. https://doi.org/10.3390/app15147850
Banach JK, Rujna P, Lewandowski B. Integrated Process-Oriented Approach for Digital Authentication of Honey in Food Quality and Safety Systems—A Case Study from a Research and Development Project. Applied Sciences. 2025; 15(14):7850. https://doi.org/10.3390/app15147850
Chicago/Turabian StyleBanach, Joanna Katarzyna, Przemysław Rujna, and Bartosz Lewandowski. 2025. "Integrated Process-Oriented Approach for Digital Authentication of Honey in Food Quality and Safety Systems—A Case Study from a Research and Development Project" Applied Sciences 15, no. 14: 7850. https://doi.org/10.3390/app15147850
APA StyleBanach, J. K., Rujna, P., & Lewandowski, B. (2025). Integrated Process-Oriented Approach for Digital Authentication of Honey in Food Quality and Safety Systems—A Case Study from a Research and Development Project. Applied Sciences, 15(14), 7850. https://doi.org/10.3390/app15147850