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Article

Heuristic Global Optimization for Thermal Model Reduction and Correlation in Aerospace Applications

by
João P. Castanheira
1,2,3,
Beltran N. Arribas
1,2,3,
Rui Melicio
2,3,4,*,
Paulo Gordo
1,3 and
André R. R. Silva
2
1
Laboratório de Instrumentação e Física Experimental de Partículas (LIP), Faculdade de Ciências, Universidade de Lisboa, Campo Grande 16, 1749-016 Lisboa, Portugal
2
Associate Laboratory of Energy, Transports and Aerospace (LAETA)/Aeronautics and Astronautics Research Center (AEROG), Universidade da Beira Interior, 6201-001 Covilhã, Portugal
3
Synopsis Planet, Advance Engineering Unipessoal LDA, Faculdade de Ciências, Universidade de Lisboa, Campo Grande 16, 1749-016 Lisboa, Portugal
4
Associate Laboratory of Energy, Transports and Aerospace (LAETA)/Instituto de Engenharia Mecânica (IDMEC), Instituto Superior Técnico, Universidade de Lisboa, 1049-001 Lisboa, Portugal
*
Author to whom correspondence should be addressed.
Appl. Sci. 2025, 15(13), 7002; https://doi.org/10.3390/app15137002 (registering DOI)
Submission received: 19 May 2025 / Revised: 16 June 2025 / Accepted: 18 June 2025 / Published: 21 June 2025
(This article belongs to the Special Issue Artificial Intelligence in Aerospace Engineering)

Abstract

This study addresses the challenge of accurately correlating detailed and reduced thermal models in aerospace applications by using heuristic global optimization methods. In the context of increasingly complex thermal systems, traditional manual correlation methods are usually a time-consuming task. This research employs a series of numerical simulations using methods such as Genetic Algorithms, Cultural Algorithms, and Artificial Immune Systems, with an emphasis on parameter tuning to optimize the reduced thermal model correlation. Results indicate that these heuristic methods can achieve high-accuracy correlations, with transient simulations exhibiting temperature differences below 3 C, thereby validating the hypothesis that heuristic methods can effectively navigate complex parameter optimizations. Moreover, a comparative analysis of fitness function performance across various optimization methods underscores both the potential and computational challenges inherent in these approaches. The findings suggest that while heuristic global optimization provides a robust framework for thermal model reduction and correlation, further refinement—particularly in scaling to larger, more complex models and adaptive parameter tuning—is necessary. Overall, this work contributes to the theoretical understanding and practical application of advanced optimization strategies in aerospace thermal analysis, paving the way for improved predictive reliability and more efficient engineering processes.
Keywords: heuristic global optimization; thermal model reduction; thermal model correlation; genetic algorithms; artificial intelligence; aerospace thermal analysis; optimization parameter tuning; decision support algorithms heuristic global optimization; thermal model reduction; thermal model correlation; genetic algorithms; artificial intelligence; aerospace thermal analysis; optimization parameter tuning; decision support algorithms

Share and Cite

MDPI and ACS Style

Castanheira, J.P.; Arribas, B.N.; Melicio, R.; Gordo, P.; Silva, A.R.R. Heuristic Global Optimization for Thermal Model Reduction and Correlation in Aerospace Applications. Appl. Sci. 2025, 15, 7002. https://doi.org/10.3390/app15137002

AMA Style

Castanheira JP, Arribas BN, Melicio R, Gordo P, Silva ARR. Heuristic Global Optimization for Thermal Model Reduction and Correlation in Aerospace Applications. Applied Sciences. 2025; 15(13):7002. https://doi.org/10.3390/app15137002

Chicago/Turabian Style

Castanheira, João P., Beltran N. Arribas, Rui Melicio, Paulo Gordo, and André R. R. Silva. 2025. "Heuristic Global Optimization for Thermal Model Reduction and Correlation in Aerospace Applications" Applied Sciences 15, no. 13: 7002. https://doi.org/10.3390/app15137002

APA Style

Castanheira, J. P., Arribas, B. N., Melicio, R., Gordo, P., & Silva, A. R. R. (2025). Heuristic Global Optimization for Thermal Model Reduction and Correlation in Aerospace Applications. Applied Sciences, 15(13), 7002. https://doi.org/10.3390/app15137002

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