To demonstrate the practical application of the proposed methodology, a case study was conducted focusing on machine selection for inventory tracking in a small and medium-sized manufacturing company. The following subsections outline the steps involved, including the preliminary preparation, criteria weighing, and final rankings of the alternatives.
5.1. Stage 1: Preliminary Preparation
The CINFU AHP&CODAS methodology was applied to the machine selection problem for inventory tracking in a small and medium-sized manufacturing company working in the Turkish market. Deciding on a suitable machine is critical for a business in terms of accuracy, operational efficiency, cost savings, and continuity in inventory management. The criteria utilized in this study were established through a two-step process: a comprehensive literature review followed by expert consultations. The literature examined provided an initial set of potential criteria for machine selection in lean manufacturing environments, which included speed, setup time, operational flexibility, cost, and sustainability. This initial list was subsequently refined and validated during consultation sessions with three manufacturing professionals, each possessing over ten years of industry experience. The criteria selected for this study incorporate both theoretical perspectives and practical requirements, ensuring their relevance to the specific context of decision-making.
The six criteria for assessing the four machine options were derived. Each represents a particular facet of machine efficiency and compatibility with lean manufacturing and digital transformation objectives. Speed (C1) and Setup Time (C2) address operational efficiency. Ease to Operate and Move (C3) and Ability to Handle Multiple Operations (C4) evaluate flexibility and functionality. Maintenance and Energy Costs (C5) and Lifetime (C6) focus on long-term sustainability and cost-effectiveness.
Table 2 gives the criteria definitions.
Various automated solutions offer distinct advantages tailored to different operational needs in inventory management. The High-Speed Automated Scanner (A1) provides sophisticated scanning capabilities for tracking inventory. It boasts state-of-the-art sensors and barcode reading technology, enabling rapid counting and logging of inventory with exceptional accuracy. Its compact structure is well suited for fast-paced manufacturing environments where space is at a premium. However, the substantial upfront investment and energy usage could influence its long-term economic viability.
The Multi-Functional Robotic Arm (A2) is designed for various inventory management functions, such as counting, sorting, and transferring materials. It highlights operational versatility, featuring programmable capabilities that allow it to cater to different types of inventory. Although it may be slower in purely counting tasks, its multifunctional abilities make it a valuable asset for intricate workflows.
The Mobile Inventory Tracker (A3) facilitates mobile inventory tracking, prioritizing user-friendliness and mobility across various production areas. With IoT connectivity, it seamlessly integrates into digital transformation efforts by delivering real-time updates on inventory status. Its portability and relatively low upkeep costs are notable benefits, although it may not be as efficient in large-scale operations as fixed systems.
The traditional counting machine, the Cost-Efficient Fixed Inventory Counter (A4), is designed for energy efficiency and robustness. It is optimized for managing high inventory volumes with minimal interruptions, making it ideal for more extensive operations. While it does not offer advanced features like IoT connectivity or multifunctionality, its lower initial and operational costs render it a practical choice for small and medium-sized businesses.
5.2. Stage 2: Determine Criteria Weights with CINFU-AHP
The experts were carefully selected to ensure they possessed relevant expertise in manufacturing systems, inventory management, and decision-making methodologies. Each expert has over 10 years of professional experience in fields pertinent to this study. Expert 1 is a senior production engineer specializing in lean manufacturing with extensive experience optimizing inventory workflows for small and medium-sized enterprises. Expert 2 is a manufacturing consultant strongly emphasizing integrating digital transformation technologies, including Internet of Things systems and machine optimization. Expert 3 is an academic specializing in multi-criteria decision-making and its applications in manufacturing and logistics. While we recognize the limited number of experts, we sought to maintain a balanced representation of academic and industry perspectives. The weights assigned to each expert reflect their experience and the relevance of their contributions to the study. To ensure the consistency of the expert evaluations, we employed the consistency ratio check for pairwise comparisons during the CINFU AHP process. All comparisons adhered to Saaty’s consistency threshold [
41], ensuring the reliability of the input data.
The CINFU pairwise comparison matrices were collected during the experts’ meetings. The weights of the experts (
,
, and
) were set to 0.30, 0.40, and 0.30, respectively, according to their experience. The experts evaluated the criteria using the CINFU linguistic scale presented in
Table 1. The experts also chose two diverse
values between 0 and 1. Then, the CINFU pairwise comparison matrices were formed for each expert based on
values, as presented in
Table 3. The linguistic evaluations were converted into related CINFUNs for each
value, as presented in
Table 4.
For an example calculation of
Table 4, the bold IVIF number ([0.683, 0.731], [0.228, 0.244]) in C1–C3 for Expert 1 is shown here. Expert 1 evaluated StMI with the two
values as 0.35 and 0.42 when comparing C1–C3, as presented in
Table 3.
for the
and
for
. A similar calculation for non-membership values
was implemented. Each IVIF pairwise comparison judgment was defuzzified for each expert by using Equation (
13). Then, the consistency ratios were computed.
Table 5 indicates the aggregated IVIF pairwise comparison matrix. Because pairwise comparisons were made by three experts with different weights (0.30, 0.40, and 0.30 for E1, E2, and E3, respectively), the methodology aggregates the IVIF pairwise comparison matrices using the IVIFWG operator given in Equation (
20).
Some interesting results were obtained after aggregating the experts’ comparisons. The IVIFN for Speed (C1) vs. Lifetime (C6) is ([0.714, 0.777], [0.199, 0.212]), indicating a strong consensus among the experts that Speed is immensely more important than Lifetime in this particular decision context. The membership interval suggests a high degree of certainty in this judgment.
The IVIFN for Setup Time (C2) vs. Ability to Handle Multiple Operations (C4) is ([0.692, 0.7], [0.289, 0.292]). This comparison is particularly interesting because it exposes a close contest between Setup Time and the machine’s versatility. While the membership interval slightly favors Setup Time, the narrow range and the relatively high non-membership values suggest that experts are somewhat divided on the matter.
The IVIFN for Ease to Operate and Move (C3) vs. Maintenance and Energy Cost (C5) is ([0.332, 0.338], [0.643, 0.657]). In contrast to the previous examples, this comparison shows an obvious choice for Maintenance and Energy Costs over Ease of Operation and Movement. The low membership and high non-membership values show a powerful consensus among the experts on this comparison.
Table 6 gives the score judgment matrix from the aggregated IVIF pairwise comparison matrix formed (
Table 5) using Equation (
23). The score judgment matrix transforms the IVIFNs into a more straightforward numerical form that can be used for further analysis in the CINFU AHP method. The converted numerical form consists of an interval indicating the general preference for one criterion over another, considering the IVIFN’s membership and non-membership degrees.
A wider interval implies more uncertainty in the comparison, while a narrower interval reveals a higher degree of consensus. A positive score in the interval suggests that the criterion in the row is preferred over the criterion in the column. Conversely, a negative score in the interval indicates the opposite. The comparison becomes imprecise if the interval spans zero, suggesting no clear preference.
After calculating the score judgment matrix, some interesting criteria comparisons were given. The score interval for Speed (C1) vs. Setup Time (C2), (0.222, 0.264) has a positive interval and apparently shows Speed is more important than Setup Time. The narrow range denotes a relatively strong consensus among the experts regarding this preference.
The score interval for Setup Time (C2) vs. Ease to Operate and Move (C3), (0.023, 0.139) is positive, albeit it is a narrow one and close to zero, implying a slight preference for Setup Time over Ease of Operation and Move. The closeness to zero and the narrow range present a marginal preference and a potential area where expert opinions might be more divergent.
The score interval for Ability to Handle Multiple Operations (C4) vs. Lifetime (C6) is (−0.327, −0.093). This negative score interval demonstrates that Lifetime was considered more important than Ability to Handle Multiple Operations. This preference might reflect a long-term focus where the machine’s durability is prioritized over its versatility.
Table 7 presents the interval multiplicative matrix calculated based on
Table 6 using Equation (
24), which involves transforming the score intervals into their corresponding multiplicative equivalents. The main purpose is to construct a comparable scale reflecting the strength of preference between criteria based on the score judgment matrix. Instead of direct score intervals, the multiplicative matrix emphasizes the factor by which one criterion is considered more important than another. This modification helps capture the preferences’ magnitude more effectively and enables the calculation of interval weights for the criteria.
If the interval in a cell has values greater than 1, it implies that the criterion in the row is regarded as more significant than the criterion in the column. The larger the values, the stronger the preference. Conversely, if the interval values are less than 1, the criterion in the column is preferred over the criterion in the row. Values closer to zero indicate a stronger preference. If the interval includes the value 1, it suggests an imprecise comparison with no clear choice between the two criteria.
After forming the interval multiplicative matrix, some interesting criteria comparisons were given. For criteria C1 (Speed) vs. C2 (Setup Time), the interval is (1.666, 1.836). This interval, with values greater than 1, reinforces that Speed is more important than Setup Time. The magnitude of the values means that Speed is considered approximately 1.7 times more critical than Setup Time.
The interval of C2 (Setup Time) vs. C3 (Ease to Operate and Move), (1.055, 1.348), has values greater than 1, showing a weak tendency for Setup Time over Ease of Operation because the values are positive but closer to 1.
With values less than 1, the interval multiplicative score for C4 (Ability to Handle Multiple Operations) vs. C6 (Lifetime) (0.471, 0.807) indicates that Lifetime is more critical than Ability to Handle Multiple Operations. Values closer to zero indicate a relatively strong preference for Lifetime.
Table 8 shows the priority vector, calculating the interval
of the criteria based on
Table 7 by utilizing Equation (
25). This equation aggregates the multiplicative relationships produced from the interval multiplicative matrix (
Table 7) to calculate the interval weights for each criterion.
Table 9 gives the possibility degree matrix obtained by comparing the priority vector for each criterion based on
Table 8 using Equation (
26). This matrix seeks to determine the possible overlapping and uncertainty inherent in the interval weights. For example, the priority vector for criterion C1 (Speed) is (0.229, 0.330). This interval indicates that the weight assigned to Speed in the machine selection process could fall between 0.229 and 0.330. For instance, the cell corresponding to C1 (Speed) and C2 (Setup Time) with a value of 1 suggests that Speed can be considered to be 100% more important than Setup Time based on the priority vectors.
Then, the prioritized possibility degrees were originated by employing Equation (
27), and the normalized criteria weights were obtained by Equation (
28), which yields the crisp numerical weights to each criterion from the possibility degree matrix, as shown in
Table 10. For example, the normalized weight for C1 (Speed) is 0.25, which indicates that Speed has a 25% weight in the overall machine selection decision.
5.3. Stage 3: Rank Alternatives with CINFU-CODAS
After computing the criteria weights with the CINFU AHP method, the alternatives based on the criteria set were then evaluated using the CINFU CODAS technique. The experts evaluated the alternatives with respect to each criterion using the linguistic evaluation in
Table 11. The cost criteria C2 and C5 were transformed into benefit criteria at the beginning of the analysis.
Table 1 transforms the linguistic judgments into their CINFU values. The aggregated normalized CINFU matrix, shown in
Table 12, was acquired employing the CINFUWG operator given in Equation (
20). This matrix connects the expert preferences of each alternative machine across various criteria and alters them into a comparative form for further analysis. The alternatives and criteria are located in the rows and columns, respectively, and the aggregated and normalized CINFUNs, described by their membership (
) and non-membership (
) degrees for various
values, expressing the ‘optimism level’ of the expert, are given in the intersections. For example, in the evaluation of alternative A1 with respect to the criterion C1 (Speed) at
= 0.5, the aggregated normalized CINFUN,
,
, reveals a strongly positive assessment of A1’s speed, with a high membership degree (0.706), denoting a powerful consensus among experts that A1 performs well on this criterion. The relatively low non-membership degree (0.294) supports this positive view, presenting little conflict or uncertainty.
Then, the weighted normalized CINFU decision matrix was formed from the weights obtained from CINFU AHP. Multiplying the normalized CINFUNs with their respective weights guarantees that criteria with higher weights are a high proportion, showing a more significant influence on the final ranking.
The CINFU negative ideal solution (NIS CINFU) represents a theoretical machine that is the worst alternative for all criteria. It was determined by specifying the minimum score values among the weighted normalized alternative evaluations for each criterion using Equation (
33) in
Table 13. For criterion C1 (Speed) at
, the NIS CINFU is (
,
). This signifies that the worst possible performance in the Speed criterion would have a very low membership degree (0.146) and a very high non-membership degree (0.78), indicating a strong consensus that a machine with such an evaluation would be highly undesirable.
Table 14 shows the Taxicab and Euclidean distances of the alternatives of the CINFU negative ideal solution calculated by Equations (
34) and (
35). A shorter distance, whether Euclidean or Taxicab, implies that the alternative machine is nearer to the ideal solution and away from the NIS, meaning a better overall performance. Experts can evaluate their relative performance by comparing the distances of different alternatives. The expert’s optimism level
is a crucial factor significantly affecting the computed distances. A higher
value might result in larger distances, representing a more pessimistic perspective where dissimilarities from the ideal solution are strengthened. For example, at
, alternative A1 and A3 have Euclidean distances of 0.131 and 0.056, respectively, and Taxicab distances of 0.084 and 0.055, respectively. These distances imply that A3 is closer to the ideal solution than A1. In other words, A3 is a more advantageous alternative at this particular
value.
Table 15 indicates the alternatives’ assessment scores and ranking. A higher evaluation score means a better general performance and a more outstanding choice for a particular machine. The machines were ranked in descending order based on their evaluation scores.
Including multiple values shows the potential impact of the expert’s optimism level on the final ranking. For example, at , A1 was placed as the most preferred machine with the highest score of 0.237. A3 was the least preferred choice, with the lowest score of −0.162. A2 and A4 fell in between, with A2 being more promising than A4 due to its higher score.
Although the value may affect the ranking, in this application, the alternative ranking stays relatively consistent for different values, presenting a robust and reliable outcome. The best machine for inventory tracking was A1, whereas the least desired one was A3 for any values.