3.1. Simulation Model Setup
The projectile used in this paper was a solid projectile. The diameter of the projectile was 30 mm, the length was 205 mm, the curvature-diameter ratio
was 4 and the head of the projectile had a 2 mm fillet. The mesh size of the projectile was 2 mm. The target had a 600 mm × 600 mm square area and the target thickness was 1 m. To reduce the computation period, the target was processed in two steps. First, because forward penetration was studied in this paper, 1/4 of the models were used for modeling. Second, grid densification was carried out within the range of 150 mm × 150 mm (in the red box in
Figure 6) centered on the impact point of the projectile to improve the contact accuracy of the projectile target. The mesh size of the encrypted area was 2 mm. The remaining part adopted the grid processing method of the grid’s gradual change (the direction indicated by the red arrow in
Figure 6), and the gradual change rate was 1.03 to ensure correct stress wave propagation and crack propagation in the target. The 3D modeling of the target and the projectile is shown in
Figure 6.
In the model, the projectile consisted of 30CrMnSiNi2A, of which the material parameters are shown in
Table 5. The targets were red sandstone and limestone. Since the projectile velocity studied in this paper was 600–1200 m/s, which belongs to the medium and low speed ranges, and the penetration process had little impact on the projectile shape and quality, the projectile was regarded as a rigid body for numerical simulation and the projectile adopted the *MAT_RIGID material model, as shown in
Table 5. Limestone adopted the *MAT_RHT material model. The projectile-target contact used *CONTACT_ERODING_SURFACE_TO_SURFACE to describe the interaction between the projectile and target.
The Riedel–Hiermaier–Thoma (RHT) constitutive model, proposed by Riedel W., Thoma K., Hiermaier S. and Schmolinske E. in 1999, comprehensively considers various damage factors of concrete, such as compression damage, cracking and softening [
42,
43]. The RHT model integrates the characteristics of various constitutive models describing concrete materials, considers various phenomena, such as compression damage, strain hardening, strain softening and cracking softening after failure, and is suitable for calculating the deep penetration process of rock and concrete materials [
44,
45].
According to the results of the quasistatic test, dynamic mechanical test and Brazilian disc splitting test, key parameters such as the uniaxial compressive strength and tensile strength were fitted, and then other parameters were obtained by reference to previous tests [
46]. Finally, the different rock material model parameters are shown in
Table 6.
3.2. Model Verification
The Forrestal penetration formula, numerical simulation calculations and experimental tests of projectile penetration into limestone are introduced and the research data are shown in
Figure 7 and
Table 7. After the experimental tests, to study the internal crack distribution of the rock target, cross-sectional target analysis was carried out for the red sandstone target with a projectile impact speed of 1107 m/s, as shown in
Figure 8. In addition, cross-sectional target analysis was carried out for the limestone target with an impact speed of 913 m/s, as shown in
Figure 9.
Figure 7 shows the effect of the projectile impact velocity on the penetration depth of the red sandstone and limestone targets. The blue curve is the result calculated by the Forrestal penetration formula, the black square scatter represents the test data, the red triangle is the numerical simulation data and the red curve is the result obtained by fitting the numerical simulation data. With increasing impact velocity, the penetration depth gradually increased, and the curve was slightly concave. When the projectile penetrated the red sandstone target at low speed, the numerical simulation results and Forrestal penetration calculation results were in good agreement with the experimental data. When the speed reached medium and high speeds, the error became larger, and the trends of the Forrestal curve and numerical simulation curve were similar. The experimental data of the projectile penetrating the limestone target were almost consistent with the calculation curve of the Forrestal penetration formula.
Table 7 shows the results of the experimental tests, numerical simulation and Forrestal penetration formula of projectile penetration into the red sandstone target and limestone target as well as the error analysis among them. The error between the calculation results of the experimental tests and numerical simulation was less than 10%. Through experimental verification, the correctness of the numerical simulation calculation was proven. Additionally, the Forrestal penetration formula was also applicable to the penetration calculation of red sandstone and limestone.
Figure 8 shows the distribution of internal cracks in the target after the projectile with an impact velocity of 1107 m/s penetrated the red sandstone.
Figure 8a and
Figure 9a show the test results, and
Figure 8b and
Figure 9b illustrate the numerical simulation results.
Figure 9 shows the distribution of internal cracks in the target after the projectile with an impact velocity of 913 m/s penetrated the red sandstone.
Figure 8a,b are divided into five areas. Area 1 is the crater region; zone 2 is the radial crack zone; zone 3 is an oblique crack zone extending along the penetration direction; zone 4 is the compaction zone and tunnel zone; and zone 5 is the back crater area caused by scouring.
Figure 9a,b are divided into four areas, which are the same as the first four areas in
Figure 8.
Figure 8a shows the red sandstone target. When the projectile entered the target at certain angles, the penetration trajectory was tilted.
Figure 8a depicts a large red sandstone particle falling off the blue frame, which was due to the large crack indicated by the black arrow at the tail of the target that resulted in the fragmentation of some red sandstone particles during target cutting. In the process of target cutting, due to the cracks under the target surface and the soft material of red sandstone, the hole diameter and depth of the target were increased.
Figure 8 and
Figure 9 show that in zone 1 of the target, after the projectile penetrated the red sandstone and limestone targets, a more standard conical crater was formed. However, the opening diameter in the simulation model was slightly smaller than that of the test results because the test target fell off and was damaged during the target cutting process.
Figure 8 and
Figure 9 show that in zone 2 of the target there were many cracks in the red sandstone target, but most of the cracks were narrow, whereas there were few cracks in the limestone target, but these cracks were wide. Compacted cracks were found in zone 2 of the red sandstone target, as shown by the red arrow in
Figure 8a. The numerical simulation was in good agreement with the number, trend and position of cracks in the test results.
Figure 8 and
Figure 9 show that in zone 3 of the target, the number of cracks along the penetration direction in the limestone target was increasingly obvious. The numerical simulation agreed well with the trend and position of cracks in the test results, but the number of cracks was slightly different.
Zone 4 in
Figure 8b and
Figure 9b shows that the diameter of the compacted zone of red sandstone was significantly larger than that of limestone because the red sandstone material was easier to crush and damage at the same speed. The diameter of the compacted zone was similar to that of the test results.
In
Figure 8a, the upper part of zone 5 became detached during target cutting and the lower part had two oblique cracks along the penetration direction, which caused the red sandstone near the penetration hole to fall off and form a back crater area in the red sandstone. There were two short cracks along the penetration direction in the upper/lower part of zone 5 in
Figure 8b, which is very similar to
Figure 8a. Since the limestone target was not penetrated, there was no back crater area.
In summary, after the projectile penetrated the rock, the cracks formed on the limestone target were few and wide, whereas the cracks formed on the red sandstone target were dense and fine. The diameter of the compaction zone of red sandstone was larger than that of limestone, and the damage to the penetration path was more serious. The penetration resistance of red sandstone was obviously weaker than that of limestone, but the surface collapse area of the red sandstone target was smaller. In the process of penetration, red sandstone was more sensitive to the attitude of the projectile. The numerical simulation results were very similar to the experimental results, which shows the reliability of the material parameters and constitutive equation. The Forrestal penetration formula was also applicable to the penetration calculation of red sandstone and limestone. When the projectile penetrated red sandstone at low speed and limestone at medium speed, the three results demonstrated the best agreement, and the error was no more than 5%.