Application of Statistical Process Control for Structural Health Monitoring of a High-Speed Railway Track System
Abstract
:1. Introduction
2. Research Approach
2.1. Statistical Models
2.1.1. Multilinear Regression Model
2.1.2. Time Series Difference Equation Model
2.2. Control Charts
2.2.1. Individual Control Chart
2.2.2. Moving Range Control Chart
2.2.3. Supplementary Runs Rules
- Rule N1: 1 measurement above (or below) the upper (or lower) control limit.
- Rule N2: 9 consecutive measurements on one side of CL.
- Rule N3: 6 consecutive measurements increasing or decreasing.
- Rule N4: 14 consecutive measurements alternating up and down.
- Rule N5: 2 out of 3 measurements beyond CL ± on same side.
- Rule N6: 4 out of 5 measurements beyond CL ± on same side.
- Rule N7: 15 consecutive measurements between ± from CL.
- Rule N8: 8 consecutive measurements beyond CL ± on both sides.
2.2.4. EWMA Control Chart
3. Data and Analysis
3.1. Acquisition and Preprocessing of Data
3.2. Analysis of Common-Cause Variation
3.2.1. Application of Multilinear Regression Model
3.2.2. Application of Time Series Difference Equation Model
3.3. Analysis of Special-Cause Variation
3.3.1. Example of Control Chart
3.3.2. Analysis of All Measuring Points
4. Conclusions
- (1)
- With respect to the girder displacement and track slab–girder relative displacements, the displacement variations were mainly caused by the temperature effects and linear trends. The variations of the observation were consistent with the one caused by the temperature effects, indicating that temperature is a key factor for the displacement variations. The proportions of these variations caused by the linear trends to the ones caused by the temperature effects almost exceed 10%, suggesting that linear trends were also unneglectable components in the measurement sequences.
- (2)
- The ACF values of regression residuals were large with lag ≥ 1, and vary regularly with lags, indicating the serial dependence in the discontinuous monitoring data. The ACF values of difference equation residuals showed the opposite variation rules with lags, and fell mostly in the 95% confidence interval, which validates the feasibility of the TSDE model for capturing the serial dependence.
- (3)
- As for the rail–track slab relative displacement 15 and track slab–girder relative displacement 17, numerous outliers were detected by control charts. This suggested that the track system at these two measuring points was sensitive to special causes. With regard to the special causes triggering the anomalous responses of local and overall track systems, sixteen and twenty-eight significant special events were detected, respectively. Among these events, the durations of special events from 27 June 2015 to 29 June 2015 and from 12 May 2016 to 15 May 2016 exceeded three days, which should be paid special attention.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Acknowledgments
Conflicts of Interest
References
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Measuring Point | Abbreviation | Intercept | Linear Trend | Air Temperature | R2 | |||
---|---|---|---|---|---|---|---|---|
t-stat | t-stat | t-stat | ||||||
Rail–track slab relative displacement 10 | R-S-R-D10 | 6.3372 | 55.5 | 0.0025 | 18.4 | −0.2355 | −51.8 | 0.767 |
Rail–track slab relative displacement 13 | R-S-R-D13 | −0.5130 | −10.2 | −0.0001 | −2.3 | 0.0394 | 19.7 | 0.308 |
Rail–track slab relative displacement 14 | R-S-R-D14 | −1.0387 | −24.4 | −0.0002 | −4.3 | −0.0228 | −13.5 | 0.196 |
Rail–track slab relative displacement 15 | R-S-R-D15 | −0.6734 | −20.1 | −0.0011 | −26.8 | 0.0341 | 25.6 | 0.591 |
Track slab–girder relative displacement 16 | S-G-R-D16 | −23.0683 | −91.5 | −0.0040 | −13.5 | 0.9166 | 91.4 | 0.906 |
Track slab–girder relative displacement 17 | S-G-R-D17 | −6.4153 | −123.9 | −0.0009 | −15.5 | 0.2408 | 117.0 | 0.940 |
Track slab–girder relative displacement 18 | S-G-R-D18 | 10.2280 | 98.2 | 0.0017 | 13.7 | −0.4057 | −97.9 | 0.917 |
Girder displacement 21 | G-D21 | 57.5937 | 145.6 | 0.0154 | 33.2 | −2.0303 | −129.1 | 0.952 |
Measuring Point | Data Variation Caused by the Linear Trend (mm) | Data Variation Caused by the Temperature Effect (mm) | Proportion (%) |
---|---|---|---|
S-G-R-D16 | 4.884 | 42.426 | 11.51% |
S-G-R-D17 | 1.099 | 11.146 | 9.86% |
S-G-R-D18 | 2.076 | 18.778 | 11.05% |
G-D21 | 18.803 | 93.975 | 20.01% |
Measuring Point | t-stat | t-stat | t-stat | R2 | |||
---|---|---|---|---|---|---|---|
R-S-R-D10 | 0.8562 | 23.943 | −0.2224 | −4.854 | 0.1348 | 3.813 | 0.596 |
R-S-R-D13 | 0.9586 | 96.654 | - | - | - | - | 0.919 |
R-S-R-D14 | 0.9233 | 67.120 | - | - | - | - | 0.845 |
R-S-R-D15 | 0.8964 | 25.545 | −0.3436 | −7.484 | 0.2429 | 7.156 | 0.616 |
S-G-R-D16 | 0.8565 | 48.274 | - | - | - | - | 0.738 |
S-G-R-D17 | 0.7028 | 29.630 | - | - | - | - | 0.515 |
S-G-R-D18 | 0.8159 | 42.707 | - | - | - | - | 0.688 |
G-D21 | 0.7227 | 32.142 | - | - | - | - | 0.555 |
Measuring Point | Individual Control Chart | Supplementary Runs Rules | Moving Range Control Chart | EWMA Control Chart | Total |
---|---|---|---|---|---|
R-S-R-D10 | 6 | 1 | 21 | 10 | 38 |
R-S-R-D13 | 16 | 18 | 22 | 8 | 64 |
R-S-R-D14 | 11 | 10 | 16 | 10 | 47 |
R-S-R-D15 | 16 | 64 | 31 | 10 | 121 |
S-G-R-D16 | 13 | 7 | 21 | 15 | 56 |
S-G-R-D17 | 29 | 67 | 37 | 43 | 176 |
S-G-R-D18 | 16 | 17 | 23 | 15 | 71 |
G-D21 | 14 | 31 | 24 | 10 | 79 |
Total | 121 | 215 | 195 | 121 | 652 |
Measuring Point | Date | Control Charts | Measuring Point | Date | Control Charts |
---|---|---|---|---|---|
R-S-R-D10 | 2018.4.3 | I, MR, EWMA | S-G-R-D17 | 2017.11.19 | I, N2, N7 |
R-S-R-D13 | 2015.9.19 | I, MR, EWMA | 2017.11.20 | I, N2, N7 | |
R-S-R-D14 | 2017.1.9 | I, MR, EWMA | 2018.8.9 | I, MR, EWMA | |
R-S-R-D15 | 2016.1.5 | I, MR, EWMA | S-G-R-D18 | 2015.7.30 | I, MR, EWMA |
S-G-R-D16 | 2015.7.30 | I, MR, EWMA | 2015.11.6 | I, MR, EWMA | |
2015.8.5 | I, MR, EWMA | G-D21 | 2015.7.30 | I, MR, EWMA | |
R-S-R-D10 | 2015.7.30 | I, MR, EWMA | 2015.9.1 | I, N3, EWMA | |
2015.9.6 | I, N8, MR | 2015.11.6 | I, MR, EWMA |
Date | Measuring Points with Outliers Detected | Number of Measuring Points | Date | Measuring Points with Outliers Detected | Number of Measuring Points |
---|---|---|---|---|---|
2015.6.27~2015.6.29 | R-S-R-D14, S-G-R-D16, S-G-R-D18, G-D21 | 4 | 2016.6.8 | R-S-R-D10, R-S-R-D15, S-G-R-D16, S-G-R-D18, G-D21 | 5 |
2015.7.30~2015.7.31 | S-G-R-D16, S-G-R-D17, S-G-R-D18, G-D21 | 4 | 2016.6.19 | R-S-R-D15, S-G-R-D16, S-G-R-D18, G-D21 | 4 |
2015.8.4~2015.8.5 | R-S-R-D13, S-G-R-D16, S-G-R-D17, S-G-R-D18, G-D21 | 5 | 2017.1.20 | R-S-R-D13, R-S-R-D15, S-G-R-D18, G-D21 | 4 |
2015.8.6 | S-G-R-D16, S-G-R-D17, S-G-R-D18, G-D21 | 4 | 2017.2.20 | R-S-R-D13, R-S-R-D15, S-G-R-D16, G-D21 | 4 |
2015.9.1 | S-G-R-D16, S-G-R-D17, S-G-R-D18, G-D21 | 4 | 2017.4.19 | R-S-R-D10, R-S-R-D13, R-S-R-D15, S-G-R-D17 | 4 |
2016.1.23 | R-S-R-D13, R-S-R-D14, R-S-R-D15, S-G-R-D16 | 4 | 2017.8.28 | S-G-R-D16, S-G-R-D17, S-G-R-D17, G-D21 | 4 |
2016.1.24 | R-S-R-D14, R-S-R-D15, S-G-R-D16, G-D21 | 4 | 2018.3.15 | R-S-R-D10, S-G-R-D16, S-G-R-D17, S-G-R-D18, G-D21 | 5 |
2016.5.2~2016.5.3 | R-S-R-D10, S-G-R-D16, S-G-R-D18, G-D21 | 4 | 2018.4.3 | R-S-R-D10, R-S-R-D14, S-G-R-D16, S-G-R-D18, G-D21 | 5 |
2016.5.12~2016.5.13 | R-S-R-D15, S-G-R-D16, S-G-R-D18, G-D21 | 4 | 2018.4.4 | R-S-R-D10, R-S-R-D13, S-G-R-D16, S-G-R-D17, G-D21 | 5 |
2016.5.14 | R-S-R-D10, S-G-R-D16, S-G-R-D18, G-D21 | 4 | 2018.4.21 | R-S-R-D10, S-G-R-D16, S-G-R-D18, G-D21 | 4 |
2016.5.15 | R-S-R-D10, S-G-R-D16, S-G-R-D17, S-G-R-D18, G-D21 | 5 | 2018.7.24 | R-S-R-D13, R-S-R-D15, S-G-R-D17, S-G-R-D18 | 4 |
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Zhang, Y.; Wu, K.; Yu, C.; Zhang, S.; Cai, X. Application of Statistical Process Control for Structural Health Monitoring of a High-Speed Railway Track System. Appl. Sci. 2022, 12, 6046. https://doi.org/10.3390/app12126046
Zhang Y, Wu K, Yu C, Zhang S, Cai X. Application of Statistical Process Control for Structural Health Monitoring of a High-Speed Railway Track System. Applied Sciences. 2022; 12(12):6046. https://doi.org/10.3390/app12126046
Chicago/Turabian StyleZhang, Yanrong, Kai Wu, Chao Yu, Shuang Zhang, and Xiaopei Cai. 2022. "Application of Statistical Process Control for Structural Health Monitoring of a High-Speed Railway Track System" Applied Sciences 12, no. 12: 6046. https://doi.org/10.3390/app12126046
APA StyleZhang, Y., Wu, K., Yu, C., Zhang, S., & Cai, X. (2022). Application of Statistical Process Control for Structural Health Monitoring of a High-Speed Railway Track System. Applied Sciences, 12(12), 6046. https://doi.org/10.3390/app12126046