1. Introduction
The agricultural and industrial sectors consume 70% and 22% of the available freshwater, respectively. This consumption results in large amounts of wastewater [
1] and leads to worldwide freshwater availability changes [
2]. In particular, dyes’ discharge to effluents can reach up to 50% of the initially used amount in the textile industry, depending on substrate and dye type [
3]. Dyes’ discharge to effluents and climate variation, among other issues, are emerging threats to water and food [
2,
4] that have endangered the equilibrium of natural ecosystems. Dyes are recalcitrant organic molecules, resistant to aerobic digestion, and stable to light, heat, and oxidizing agents [
5]. Because of dyes’ potential toxicity to human health, many have been classified as hazardous pollutants [
6]. Dyes potentially alter the genetic constitution by changing the deoxyribonucleic acid (DNA). They are considered to be mutagenic and genotoxic chemical agents. Therefore, the discharge of dyes on water bodies is a significant environmental contamination source [
4,
7]. Dyes tend to sequester metal and may cause microtoxicity to fish and other organisms [
1]. At present, around 100,000 dyes exist and are toxic beyond the threshold level. This number is gradually increasing and constitutes a threat to the biosphere. As such, it is crucial to treat colored effluents for the removal of dyes [
8].
Dyes organic compounds are based on functional groups such as the chromophore group (NR
2, NHR, NH
2, COOH, and OH) and auxochromes (N
2, NO, and NO
2) [
3]. There are different dyes: acid, basic, disperse, direct, reactive, solvent, sulfur, and vat dyes, amount others [
1,
3]. Several treatment methods have been developed to treat colored effluents: biological treatment, membrane separation, chemical oxidative processes, electrochemical processes, and adsorption processes [
9]. However, one factor to consider within the existing alternatives is the treatments’ high investment and operating costs, energy expenditure, and the waste generated [
10]. The adsorption process is a promising technique to treat wastewater, which utilizes natural materials as an adsorbent. It is regarded as eco-friendly and economical to operate. The adsorbent in the highest demand is activated carbon, due to its adsorption capacity [
11], because of its large specific surface area [
12]. However, active carbon has some drawbacks, primarily related to its high cost and complicated regeneration process [
13]. Alternatively, dye removal by clay has shown promising results. Clays are suitable adsorbent materials for the adsorption of various pollutants because of their: high surface area, porosity, thermal stability, specific active sites, high cation exchange capacity, easy availability, and attractive adsorptive properties [
14].
Clay refers to a material that: (1) occurs naturally on the earth’s surface, (2) is composed primarily of colloidal grains of minerals, (3) forms a viscous, plastic mass when mixed with water, and (4) hardens and holds its shape when dried or baked. The natural–pristine clays’ constituents are mineral clays and associated minerals. Mineral clay provides plasticity, e.g., kaolinite, montmorillonite, illite, and vermiculite. It hardens when dried or fired. The associated minerals do not impart plasticity to clay, e.g., micas, quartz, feldspars, and others: iron oxide; hydroxides such as magnetite, hematite, maghemite, goethite; and aluminum hydroxides such as corundum, gibbsite, boehmite, diaspores. Therefore, natural clays are a mixture of weathered minerals that give rise to unique clayey composite materials. These differences among the clays provide an opportunity to investigate the adsorption potential of these naturally occurring clayey composites as multifunctional adsorbents of pollutants like dyes.
Clays have shown the potential to remove dyes in aqueous solutions [
4]. Bentonite removed 88% of acid dyes [
15]. Dolomite (CaMg(CO
3)
2) rich natural clay removed 90% of methylene blue [
14]. Smectite-rich natural clay removed 80% of acid brow 75 [
16]. Natural red clay removed 96% of bright green dye [
17]. The adsorption capacity of clays generally results from a net negative charge on the structure of minerals. This negative charge gives clays the capability to adsorb positively charged molecules [
18]. Comparatively, clay adsorbents are more cost-effective than active carbon and other organic adsorbents for effluent treatment [
3]. Moreover, clay adsorbents reduce costs ten to more times than other adsorbents (
Table 1).
Even though many studies deal with clay material as adsorbents, a great deal of work still needs to be done [
1,
3,
19]. There exists a wide variety of dyes, and their removal is based on various factors, which include: adsorbate (dye)–adsorbent (clay) relationships (interactions), adsorbate molecular size, and the role of functional groups on both adsorbate as well as adsorbent. More detailed work on these interactions is needed for the studies to correlate and compare [
1].
Composite materials made up of nanomaterial, bio-material, and mineral clay can improve the dye removal effectiveness. However, their cost still hampers practical application. Clayey composites are low-cost adsorbents with unique properties and structural diversity, offering superior performance versus individual clay mineral counterparts. This research aimed to study a clayey composite—naturally occurring red clay—from Ecuador’s Amazonia region as a multifunctional adsorbent to treat dye-laden textile industrial effluents. We selected as adsorbate a cationic dye (Basic Navy Blue 2RN) and an anionic dye (Drimaren Yellow CL-2R) to achieve this objective. We evaluated the effect of pH, adsorbate (dye), and adsorbent (red clay) concentration on the removal effectiveness to study the absorption process. Also, we studied the adsorption process by analyzing the feasibility of several known adsorption isotherms and kinetic models.
2. Materials and Methods
2.1. Materials and Reagents
Archroma (Reinach, Switzerland) provided the CNB dye—Basic Navy Blue 2RN—and the ADY dye—Drimaren Yellow CL-2R—of very high purity (99%), taken as a pollutants model without any prior purification. Chemical and reagents used were of analytical grade, i.e., sulfuric acid (H2SO4), sodium chlorite (NaClO2), HCl, and sodium hydroxide (NaOH) were purchased from Sigma-Aldrich Corp., St Louis, MO, USA. Distilled and de-ionized water was used in all experimental work.
The red clay (RC) samples were collected from a natural deposit at the Province of Pastaza Ecuador (UTM coordinates x = 846,551, y = 9,854,823). Red clay samples were dried at 105 °C for 24 h, mechanically ground in a planetary mill, and reduced to powder in an agate mortar.
2.2. SEM and EDS Characterization
Morphological analysis was performed with the scanning electron microscope (VEGA 3 TESCAM, Kohoutovice, Czech Republic). The sample was fixed in a sample holder using carbon tape (double-sided) and then coated with a thin layer of gold. Energy dispersive spectroscopy of X-ray photon (EDS) was performed to quantify the sample elemental composition. We scan and sample a rectangle area covering the whole image and performed a mapping with quantitative spectrum analysis. The process involved an accurate standardless spectrum analysis based on the P/B-ZAF method.
2.3. X-ray Diffraction Characterization
The RC crystalline phases were analyzed via the powder method. We used an X-ray diffractometer (D8 Advance, Bruker, Billerica, MA USA) equipped with a copper anode (λ = 1.5418 Å) and a linear detector (LYNXEYE compound silicon strip detector, Bruker). The diffractograms were collected in a range of 4 to 80 degrees using a step size of 0.02 degrees and a measurement time of 2 s per step. The diffractogram analysis and the qualitative phase analysis were performed using the QualX program [
20]. QualX can carry out the phase identification by inquiring about the PDF-2 commercial database and the freely available database: POW_COD. The POW_COD was created by using the structure information contained in the Crystallography Open Database.
2.4. Vis–NIR Diffused Reflectance Spectroscopy
A portable spectroradiometer (Fieldspec®4 radiometer, Analytical Spectral Devices Inc., Boulder, CO, USA) was used to record the diffuse reflectance (DR) spectra. The spectroradiometer was used in a proximal mode over the Vis–NIR region (350–2500 nm). The DR spectrum was recorded by illuminating the sample with a 75 W Lowel Pro-Light lamp at 45°. The radiometer’s optic was vertically aligned with the axis passing through the samples’ geometric center. Its height was adjusted so that only light reflected from the materials’ surface filled the instrument’s field of view. A spectralon panel (Labsphere Inc., North Sutton, NH, USA) with 99% reflectance was used as a reference panel (white reference) to optimize the spectroradiometer before taking Vis–NIR reflectance measurements for each sample. The spectroradiometer’s internal configuration consists of three detectors, each collecting spectra from three different spectral regions: 350–1000 nm (Silicon array detector), 1000–1800 nm (InGaAs detector), and 1800–2500 nm (InGaAs detector). The spectra collected by these detectors were not spliced, so each spectrum was corrected, splicing the three aforementioned spectral regions and using the ASD ViewSpec ProTM software (ASD Inc., Boulder, CO, USA). Spectra were recorded consecutively in different angular orientations to eliminate undesirable effects in the spectrum. The spectral was recorded by placing 10 g of the RC in a Petri dish and placed under the lens (3–10 nm, inclination 90°, height 1.5 cm) separated from the sample. Ten spectra were taken (for 4 s) in 4 quadrants (0°,90°, 180°, 270°), obtaining a total of 40 readings for each sample. Spectral reflectance data for each sample were generated by arithmetic averaging four replicated measurements (40 spectra) for that sample. Finally, the readings were normalized to one. We used the Savitzky–Golay algorithm (second-order polynomial and window of 10 wavelengths), implemented in the Origin Lab 9.1 platform (OriginLab Corp., Northampton, MA, USA) to calculate the first derivative of the DR spectra. The DR spectrum first derivative makes feasible spectrum features visualization.
2.5. Adsorption Test
Stock solutions of 1 g/L of CNB and ADY dyes were prepared by dissolving each dye’s appropriated amount in double-distilled water. The used concentrations were obtained by dilution. Adsorption experiments were conducted at room temperature in 50 mL of dyed water in a flask at a constant agitation speed by varying the pH of the solution from 2 to 10, the adsorbent dosage from 0.2 to 1.2 g/50 mL, the contact time from 5 to 60 min, and the initial dye concentration from 15 to 75 mg/L. The pH was adjusted to a given value by adding analytical grade H
2SO
4 (1 N) and NaOH (1 N) reagents. The test solutions were agitated with an IKA shaker, model RT 10 power, IKA
® WERKE (Staufen, Germany). Solutions were agitated at 200 rpm at room temperature (20 °C) for 30 minutes until the adsorption process reached equilibrium. Then, samples were centrifugated with a Thermo Fisher Scientific CL2 centrifuge (Waltham, Massachusetts, USA) at 1000 rpm for 30 minutes to separate the liquid phase and solids. Upon centrifugation, filtration was carried out to separate adsorbents’ filtration and residue with 0.1 μm of membrane filter (Millipore, Japan). The absorbance of the filtrated solution was measured at a wavelength of
and
with DR 5000 Hach
® UV-visible spectrometer (Loveland, Colorado, USA). The CNB dye shows a peak absorbance at 610 nm. However, the CNB dye optical density was measured at 650 nm to mitigate the azo group hyperchromic effect [
21].
The residual dye concentration at the equilibrium state
in the filtrated solution is calculated using Equation (1) upon measuring the calibration curve (optical absorbance vs. dye concentration). The adsorption performance is described by the amount of adsorbate adsorbed or adsorption capacity at equilibrium
. Alternatively, the performance is described by the removed adsorbate’s relative amount
. The adsorption capacity and the percentage of dye removal are calculated using Equations (2) and (3). In these equations, the
Co represents the initial dye concentration expressed in mg/L,
V is the label for the total volume of the solution expressed in L, and
m represents the absorbent mass in grams. In this study, we carried out three replications of each adsorption experiment.
2.6. Adsorption Isotherm Modeling
The adsorption equilibria data is crucial to understand how much of the adsorbate can fit onto the solid adsorbent surface. The adsorption isotherm models express a mathematical relation between the dye adsorbed and the remained dye concentration in solution. There are many possible interactions between the adsorbent and the adsorbate. Various isotherm models consist of different model parameters [
21]. Therefore, we studied the adsorption equilibria data by analyzing the Langmuir, Freundlich, Tempkin, and Dubinin–Radushkevich isotherm models’ feasibility. The criterion for choosing the more feasible isotherm model was that it should be a good fit between the isotherm function and the experimental data. The best-fit isotherm model was determined by carrying out linear regressions of the isotherm linear equation. Data evaluation was accomplished by using R
2 value analysis.
The Langmuir model (LM) was developed using the following assumptions [
22,
23,
24]: (1) a fixed number of accessible sites are available on the adsorbent surface, and all active sites have the same energy, (2) adsorption is reversible, (3) once the adsorbate occupies a site, no further adsorption can occur on that site (the adsorbate forms a monolayer on the adsorbent surface), and (4) there is no interaction between adsorbate species. The nonlinear and the Lineweaver–Burk linearization of the LM are described in Equation (4). The LM parameters are found when
plotted vs.
yielding a straight line with
the slope and
intercept.
where
is the adsorbed amount uptake at equilibrium,
is the maximum possible adsorption (mg g
−1) or maximum adsorption capacity of an adsorbent,
is a constant related to the affinity between an adsorbent and adsorbate.
The LM’s essential characteristic can be expressed in terms of a dimensional constant called the separation factor or equilibrium parameter
, defined in Equation (5). The adsorption nature is: linear when
, favorable when
(concave shape), and unfavorable when
(convex shape) [
24].
The Freundlich model (FM) describes the equilibrium data and adsorption characteristics for a heterogeneous surface [
25]. The nonlinear and the linear forms of the FM are described in Equation (6). The LM parameters can be found when
plotted vs.
yielding a straight line with
n the slope and
intercept.
In Equation (6) is the Freundlich constant and is the Freundlich intensity parameter. The adsorption nature is linear when , favorable when (concave shape), and unfavorable when (convex shape).
The Temkin model (TM) assumes that adsorption heat
as a function of all molecules’ temperature in the layer declines linearly rather than logarithmically due to the surface coverage increase [
21,
26]. Equation (7) describes the nonlinear and linear forms of the TM. By plotting
vs.
, both
and
constants can be obtained.
In Equation (7), R is the constant of the ideal gases (8.314 J mol−1 K−1). T is the temperature at which the adsorption was performed (K). The bT is a dimensionless constant related to the heat of adsorption. The is the isothermal equilibrium binding constant (L g−1). The is the adsorption energy (J mol−1).
The Dubinin–Radushkevich model (D–RM) was developed to account for an adsorbent’s porous structure [
23,
27]. Similarly to the model mentioned above, Equation (8) describes the D–RM’s nonlinear and linear forms.
In Equation (8) is the activity coefficient related to the average free energy of adsorption (mol2 kJ−2). ε is the potential energy, also called Polanyi potential. E is the average adsorption energy (kJ mol−1). By plotting vs. , both and constants can be obtained.
2.7. Adsorption Kinetic Modeling
The adsorption kinetic data is vital to understanding the adsorption rate, the reaction pathways and adsorption mechanisms, and predicting the rate-controlling step [
23]. The adsorption kinetic models express a mathematical relation between the absorbate adsorbed and time. There are different adsorption mechanisms; therefore, various phenomenological models describing adsorption kinetics, consisting of different model parameters. We studied the adsorption kinetic data by analyzing the pseudo-first-order, pseudo-second-order, and the intra-particle diffusion model’s feasibility. The criterion for choosing the more feasible model was that it should be a good fit between the model and the experimental data. The best-fit model was determined by carrying out linear regressions of the linearized kinetic equation. The values analysis allowed the models’ evaluation; below a short overview of the feasible models describing the adsorption kinetic data.
Lagergren proposed the empirical pseudo-first-order model (PFOM) [
28]. The PFOM assumes that the absorption could be described by Equation (9). Solving Equation (9) with the boundary condition
, one obtains Equation (10). Equations (10) and (11) describe the nonlinear and linear forms of the PFOM.
The values of
and
parameters are usually determined by applying the commonly accepted linear regression procedure, based on Equation (11). Where
and
are the amounts of adsorbate adsorbed at equilibrium and at any
, respectively. The
represents the rate constant of the PFOM. Near to the equilibrium
, the validation of the PFOM by Equation (11) is significative, affected by random data uncertainty [
23,
29] Alternatively, the PFOM validation could be performed with its nonlinear forms in Equation (10).
The pseudo-second-order model (PSOM) proposed by Blanchard et al. [
30] assumes that the adsorption follows second-order chemisorption (Equation (12)) [
31]. PSOM has been used to describe chemisorption and ion exchange adsorption mechanisms [
32]. Equation (13) describes the nonlinear and linear forms of the PSOM. By plotting
vs.
, both
and
constant can be obtained. Furthermore, the initial adsorption rate
can be determined using the relation
.
where
and
are the amounts of adsorbate adsorbed at equilibrium and at any
, respectively. The
represents the rate constant of the PSOM. The
is the label for the contact time between the adsorbate and the adsorbent. Although the PSOM can adequately describe adsorption kinetic experimental data, this model does not help to reveal the adsorption mechanism.
The intra-particle diffusion model (IPDM) can help identify the reaction pathways and adsorption mechanisms and predicting the rate-controlling step [
23]. Equation (14) shows the linearized transformation of the IPDM proposed by Weber and Morris [
33]. In Equation (14)
represents the rate constant of the IPDM and
is a constant associated with the boundary layer thickness. A higher value of
C corresponds to a more significant effect on the limiting boundary layer. By plotting
vs.
, both
and
constants can be obtained. If
C’s value is equal to zero, the adsorption process is controlled by intra-particle diffusion.
4. Conclusions
The naturally occurring clayey composite RC can efficiently remove the cationic and anionic dye, like the CNB and ADY, from water. The outcomes suggest a clayey composite constituted by IPs, KPs, and LPs. The heterogeneous composition of naturally occurring clayey composite favors different adsorption mechanisms. It opens an avenue for the separation process’s engineering. The IPs showed a strong affinity for CNB dye and the KPs and LPs for ADY dye.
The proposed framework for studying the dye concentration effect on the adsorption capacity leads to the adsorbent dose for complete adsorption. At a pH of less than 4, the CNB and ADY removal percentage was 97% and 96%, respectively. At a pH greater than 8, the CNB and ADY removal was 75% and 25%, respectively. The study of the pH effect on dye removal allowed us to postulate the RC particles’ CNB and ADY adsorption mechanisms. The CNB adsorption happened by chemisorption of a monolayer on IPs. In contrast, the ADY adsorption occurs by the physisorption of a monolayer on KPs.
The Langmuir isotherm model fits very well with CNB experimental data. The Temkin model shows the best fit between the isotherm function and the ADY dye-adsorption data. The PSOM fits the CNB and ADY dye adsorption kinetic data on RC particles. The interparticle diffusion is not the limiting step in the CNB and ADY adsorption on RC particles at a concentration lower than 75 mg/g.