Systematic Analysis of Micro-Fiber Thermal Insulations from a Thermal Properties Point of View
Abstract
:Featured Application
Abstract
1. Introduction
2. Materials and Methods
2.1. The Tested Material
2.2. Application Possibilities and Experiences of Micro-Fiber Based Insulations
2.3. Thermal Conductivity Measurements and Specific Heat Capacity Measurements
2.4. Combustion Heat Measurements of the Samples with Cal2 ECO Bomb Calorimeter
2.5. Experiments Executed by Scanning Electron Microscope
2.6. Raman Spectroscopy
2.7. Differential Scanning Calorimetry Measurements
2.8. Sorption Isotherms
2.9. Hydrophobic Tests
3. Results and Discussion
3.1. Surface Morphology and Fiber Distribution Investigations by Scanning Electron Microscopy
3.2. Thermal Conductivity Measurement Results
3.3. Wetting Tests
3.3.1. Hydrophobic Tests
3.3.2. Sorption Isotherm Measurement Results
3.4. Investigations of the Thermal Degradation
3.4.1. Measurements of the Gross Combustion Heat
3.4.2. Differential Scanning Calorimetry Measurement Results
3.5. Raman Spectroscopy Measurement Results
4. Conclusions
- After examining the samples with scanning electron microscopy, it was revealed that the bases of the materials were mainly silicon, calcium, magnesium, sodium, alumina, and carbon, and possibly their oxides. Moreover, some also contained traces of sulfur. The results showed that the mean pore diameter of the cylindrical fibers varied between 0.5 and 7 µm at random locations. The presence of colorized binders was also depicted. The increase in the fiber diameter increased the density and resulted in a better thermal insulation capability;
- Through thermal conductivity measurements, it was revealed that thermal conductivity decreased with increasing density independently from the mean temperature of the samples, but due to their loose-filled structure, unfortunately, they cannot be used in situations where they would be exposed to significant mechanical effects. By only applying a 2 kPa load on the sample, their material thickness decreased. This assay determined the applicability limit of the samples;
- From the specific heat capacity measurements, it was shown that Cp values of the samples fitted in the normal range of insulation materials (~1000 J/kgK);
- From microscopic tests, we found all the samples to be hydrophobic;
- We have characterized sorption isotherm profiles as showing type III isotherms from the BET theory, which defines weak adsorption under low-relative humidity. It must be mentioned that the materials could be used in cases where the relative humidity of the environment is under 70%. It is also notable that the orange sample had the highest amount of adsorbed water, caused mainly by its declared acrylic content;
- From bomb calorimetry measurements, it was clearly shown that the materials were fire retardant and the heat released during combustion was low (2–4 MJ/kg), except for the orange material with about GHC = 5.5 MJ/kg—possibly due to its slightly different components. All the samples took on a spherical shape after their combustion;
- Differential scanning calorimetry measurements were performed on the samples between 30 and 350 °C in order to determine their thermal stability. The shapes of the curves were the same, with a broad peak up to 100 °C; over this temperature, a continuous increase in the DSC indicated that a crystallization process might have taken place. It is also notable that the orange sample had a slight peak near 120 °C, possibly showing melting of one of the components;
- Raman spectroscopy results collated our findings and made them complex. It was revealed through the Raman experiments that the samples had an amorphous glassy bond structure; moreover, the orange sample had additional acrylic acid content.
Author Contributions
Funding
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Insulation Material | As-Received Density [kg/m3] st. dev. ±3% | As-Received Thickness [cm] st. dev. ±2% |
---|---|---|
Pink | 6.8 | 4.08 |
Yellow | 8.4 | 4.35 |
Green | 10 | 4.7 |
Orange | 16.5 | 3 |
Gaussian Model | ||||||||
---|---|---|---|---|---|---|---|---|
Pink | st. Err. | Yellow | st. Err. | Green | st. Err. | Orange | st. Err. | |
Adj. R-squared | 0.986 | 0.88 | 0.879 | 0.765 | ||||
xc | 2.37 | 0.025 | 2.25 | 0.093 | 2.66 | 0.0944 | 2.23 | 0.125 |
sigma | 0.66 | 0.029 | 0.86 | 0.11 | 0.87 | 0.123 | 0.742 | 0.15 |
Calculated mean | 2.36 | 0.725 | 2.47 | 1.02 | 2.87 | 1.18 | 2.8 | 1.27 |
Density [kg/m3] | |||
---|---|---|---|
Temperature [°C] | 6.70 | 9.60 | 19.00 |
Thermal Conductivity [W/mK] | |||
10 | 0.036 | 0.035 | |
24 | 0.04 | 0.036 | 0.029 |
38 | 0.043 | 0.039 | 0.03 |
93 | 0.055 | 0.051 | 0.036 |
149 | 0.068 | 0.061 | |
204 | 0.092 | 0.079 |
Insulation Material | Thickness at 20% Compression [cm] | Thickness at 2 kPa [cm] |
---|---|---|
Pink | 3.30 | 0.44 |
Yellow | 3.65 | 0.74 |
Green | 3.66 | 0.91 |
Orange | 2.25 | 0.82 |
Specific Heat Capacity [J/kgK] | ||||
---|---|---|---|---|
Temperature [°C] | Pink | Yellow | Green | Orange |
10 | 740 | 1170 | 955 | 976 |
Peak Position, [cm−1] | Vibration Mode | Comparison |
---|---|---|
100, 110 | Boson peak and glass network [45] | Appeared in both samples, larger intensity for the orange sample |
480 | Mg–O, Ca–O, and Si–O [45,46] | Appeared in both samples, larger intensity for the orange sample |
1378 | Basic bonds of the glassy network [45] | Appeared in both samples, larger intensity for the orange sample |
1637 | Bonds of acrylic acid [47,48] | Appeared only for the orange sample |
1894 | Metal complex bond [49] | Appeared in both samples, larger intensity for the orange sample |
2892 and 3045 | Symmetric and anti-symmetric stretching vibrations of CH, CH2, or CH3 groups [50] | Appeared in both samples, larger intensity for the orange sample |
3230 | Stretching modes of OH [50] | Appeared in both samples, with the same intensity |
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Lakatos, Á.; Csarnovics, I.; Csík, A. Systematic Analysis of Micro-Fiber Thermal Insulations from a Thermal Properties Point of View. Appl. Sci. 2021, 11, 4943. https://doi.org/10.3390/app11114943
Lakatos Á, Csarnovics I, Csík A. Systematic Analysis of Micro-Fiber Thermal Insulations from a Thermal Properties Point of View. Applied Sciences. 2021; 11(11):4943. https://doi.org/10.3390/app11114943
Chicago/Turabian StyleLakatos, Ákos, István Csarnovics, and Attila Csík. 2021. "Systematic Analysis of Micro-Fiber Thermal Insulations from a Thermal Properties Point of View" Applied Sciences 11, no. 11: 4943. https://doi.org/10.3390/app11114943
APA StyleLakatos, Á., Csarnovics, I., & Csík, A. (2021). Systematic Analysis of Micro-Fiber Thermal Insulations from a Thermal Properties Point of View. Applied Sciences, 11(11), 4943. https://doi.org/10.3390/app11114943