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Article

A Novel Viscosity-Temperature Model of Glass-Forming Liquids by Modifying the Eyring Viscosity Equation

1
Key Laboratory for Ultrafine Materials of Ministry of Education, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237, China
2
Nanjing Glass Fiber Research and Design Institute, Sinoma Science and Technology Co., Ltd., Nanjing 210012, China
3
Polymer Program, Institute of Materials Science and Department of Chemical & Biomolecular Engineering, University of Connecticut, Storrs, CT 06269, USA
*
Authors to whom correspondence should be addressed.
Appl. Sci. 2020, 10(2), 428; https://doi.org/10.3390/app10020428
Submission received: 19 October 2019 / Revised: 25 December 2019 / Accepted: 2 January 2020 / Published: 7 January 2020

Abstract

:
Many models have been created and attempted to describe the temperature-dependent viscosity of glass-forming liquids, which is the foundational feature to lay out the mechanism of obtaining desired glass properties. Most viscosity models were generated along with several impact factors. The complex compositions of commercial glasses raise challenges to settle these parameters. Usually, this issue will lead to unsatisfactory predicted results when fitted to a real viscosity profile. In fact, the introduction of the reliable viscosity-temperature data to viscosity equations is an effective approach to obtain the accurate parameters. In this paper, the Eyring viscosity equation, which is widely adopted for molecular and polymer liquids, was applied in this case to calculate the viscosity of glass materials. On the basis of the linear variation of molar volume with temperature during glass cooling, a modified temperature-dependent Eyring viscosity equation was derived with a distinguished mathematical expression. By means of combining high-temperature viscosity data and the glass transition temperature (Tg), nonlinear regression analysis was employed to obtain the accurate parameters of the equation. In addition, we have demonstrated that the different regression methods exert a great effect on the final prediction results. The viscosity of a series of glasses across a wide temperature range was accurately predicted via the optimal regression method, which was further used to verify the reliability of the modified Eyring equation.

1. Introduction

Viscosity is of great significance for the processing of glasses or glass-ceramics due to its decisive role in the steps of melting, pressing, forming, and annealing [1]. However, the temperature-dependent viscosity changes cannot be measured in glass with a single experimental technique, since the viscosity varies during melting to formation [2,3]. Moreover, the high cost of measuring glass viscosity and the difficulty of measuring the range of low viscosity, restrict its real practice. To accurately fit the viscosity-temperature curve, researchers have taken great efforts to manage glass viscosity, through controlling each correlated contributor such as temperature [4,5], compositions [6,7], structure [8,9], thermal history [10,11], etc.
Over the past few years, the analysis of experimental data has contributed to the modeling of temperature-dependent viscosity. The classical Vogel-Fulcher-Tammann (VFT) equation [12,13], a three-parameter model that works well for glasses with variable compositions, is suitable to predict viscosity across more than 10 orders of magnitude. The VFT equation was proposed mathematically based on the analysis of viscosity and widely applied in the glass company. Following the VFT equation, other three-parameter models were later developed, such as the Adam–Gibbs equation (AG) [14], the Avramov–Milchev (AM) equation [15], and the Mauro–Yue–Ellison–Gupta–Allan (MYEGA) equation [16]. The AM model was developed on the assumption of random probability distribution of activation energies for molecular transport due to structural disorder. MYGEA was derived from the analysis of energy landscape and the temperature-dependent constraint theory for configuration entropy. Generally speaking, if the viscosity of glass-forming liquids is low enough, it would result in a linear relationship between lnη and 1/T so that the modeling is relatively simple. However, it remains a great challenge for the phenomenon of overfitting when it comes to the high-viscosity region [17]. Therefore, it is highly desirable to predict the viscosity more accurately by constructing an improved model using different mathematical expressions.
Liquid viscosity is also one of the most important properties of chemical transportation, thus many viscosity models of molecular and polymer liquids have been developed in this area. Among them, glass-forming liquids belong to the Newtonian fluids, which are in category of many other similar organic or inorganic liquids [2,18,19] and have been extensively studied. The Arrhenius equation was firstly used for the viscosity calculation of fluids many years ago, i.e., ln η = A + B/T, where A and B are dependent of composition, with T being the temperature. However, the Arrhenius equation is habitually suitable for the low-viscosity range [20], which means non-Arrhenius behavior would occur when the temperature drops because the changes of network structures become the main factors that influence the viscosity [20]. The Eyring viscosity equation as a conventional method was derived from Eyring’s absolute rate theory, which is used to define the viscous flow of a liquid as the activation process [21]. Thus far, many modified models have been established by improving the calculation accuracy of activation energy in the Eyring equation. Among these studies, a model with connectivity of the activation volume to the activation energy was used for fitting the pressure-dependent viscosity of liquids at a constant temperature, and the calculated values were in good agreement with the measured results [22,23,24,25]. However, the properties of glass in the forming process is hardly influenced by pressure, so the impact of pressure can be neglected [26]. Through this theory, denoting the temperature-dependent parameters in the model as specific expressions is a feasible way to study the viscosity-temperature relationship of the glass-forming liquids.
The viscosity-temperature model based on the Eyring pressure equation was constructed for viscosity and basic thermodynamic features of glass-forming liquids. Through the calculation, it was found that the modified Eyring viscosity equation showed accuracy of fit to the experimental data in the entire temperature range, especially at low-temperature region, which overcame the previous limitations and broadened its potential applications.

2. Modeling

According to Eyring’s absolute rate theory, the viscosity of a liquid is given by [27,28]:
η = h N A V m exp ( E 0 R T )
where η, h, NA, Vm, E0, and R are the dynamic viscosity, Planck’s constant, Avogadro’s number, molar volume of the liquid, activation free energy for viscous flow, and the ideal gas constant, respectively.
To describe the pressure dependence of viscosity, the volume of activation was introduced as follows [29,30]:
η = A exp ( p V 0 R T ) .
where A is a prefactor, which is dependent on temperature, p is pressure, and V0 is the volume of activation. Parameter A should be expressed as a function of temperature to describe the temperature dependence of glass viscosity. Combining Equations (1) and (2), the Eyring model can be expressed as follows, in which, the similar form can be found in the literature [31]:
η = B V m exp ( p V 0 R T )
where B is a prefactor that is independent of temperature. The volume of activation is often considered as a constant [24]. However, it is dependent on pressure and temperature. Due to having little practical consequence for glass-forming or glass-processing, pressure is not taken into account [32], so V0 can be described as [22]:
V 0 = k ( T ) V m
where k is the ratio of the activation volume to molar volume and the function of temperature. This ratio should be equal to that ratio of the number of activated particles to the total number of particles—that is, the probability of the occurrence of an activated particle. According to the Boltzmann distribution law, k can be given by:
k ( T ) = α e β T
where α and β are composition-dependent constants. The change in volume during glass forming is shown in Figure 1. Above Tg, the molar volume (Vm) changes almost linearly with temperature. The crossover of the nonequilibrium state (at low temperatures) and the linear expansion of the equilibrium state (at high temperatures) allow the Tg values to be determined, which has been confirmed by both experiments and simulations [33,34,35,36]. Despite a sudden change in the slope of Vm versus T in the glass transition region, it does not often have a significant effect on the relationship between viscosity and temperature, because the casting temperature is above Tg. If the mass of glass remains constant, we can assume when T > Tg, molar volume is an appropriate linear function of temperature:
V m = a T + b
where a and b are related to glass compositions.
Putting Equations (4)–(6) into (3), the following Equation (7) is obtained:
η = B a T + b exp ( p α e β T R T ( a T + b ) )
Equation (7) becomes:
η = 1 C T + D exp ( H e β T R T ( C T + D ) ) ln η = ln 1 C T + D + H e β T R T ( C T + D )
where C = a/B, D = b/B, and H = Bpα. C, D, H, and β are regressed by experimental data.

3. Calculation

The new model of Equation (8) was used to correlate the dynamic viscosity of glasses, from Tg to higher temperatures. Because the viscosity in the high-temperature region is more easily measured than the viscosity at the low-temperature region, the experimental viscosity data at high temperatures can be fitted to Equation (8), and C, D, H, and β are obtained. Then, the model is extrapolated to predict the low-temperature viscosity. The nonlinear regression method was employed and implemented by using MATLAB. An example of a calculation is given by fitting Equation (8) to the viscosity data of 7.9Cs2O-23.2CaO-66.7SiO2-1Fe2O3 (mol%) from the literature [38]. The corresponding data are plotted in Figure 2a, where the data in the red circle came from fitting results.
The same regression method was also applied in three other classic models—VFT, AM, and MYEGA—and their predictions were compared in the low-temperature range. Three expressions are written in terms of fragility [16]:
VFT:
log 10 η ( T ) = log 10 η + ( 12 log 10 η ) 2 m ( T T g 1 ) + ( 12 log 10 η ) .
AM:
log 10 η ( T ) = log 10 η + ( 12 log 10 η ) ( T g T ) m / ( 12 log 10 η )
MYEGA:
log 10 η ( T ) = log 10 η + ( 12 log 10 η ) T g T exp [ ( m 12 log 10 η 1 ) ( T g T 1 ) ]
where η is infinite temperature viscosity and m is fragility. The parameters are listed in Table 1. Figure 2b illustrates temperature dependence of the viscosity of 7.9Cs2O-23.2CaO-66.7SiO2-1Fe2O3. According to the previous research, the VFT model always overpredicts the values of viscosity at low temperatures [13,39], especially for the liquids with high fragility [16]. Clearly, none of the results predicted at a low-temperature (1010 to 1100 K) extrapolation of the four models is close to the experimental data. It shows that the fitting method has a direct impact on the final prediction.
How to accurately estimate the logη versus T function at low temperatures is a tough problem. The most widely accepted definition of Tg is raised by Angell, who defined Tg as the corresponding temperature when the value of viscosity is equal to 1012 Pa·s [40]. Tg can be measured by simple thermal analysis. Therefore, we treat the points as fitting data as shown in Figure 3a. The predicted results are significantly improved, especially the predicted values of high-viscosity, are in good agreement with the experimental results. Coefficients of determination (R2) listed in Table 2 are all over 0.999. Meanwhile, it is found that the obtained logη and m from different models by the same fitting method also have a certain difference, especially logη. It shows that more errors occur when using different models of the same parameter. Viscosity is often affected by many factors that impact obvious limitations on viscosity modeling, such as thermal history, composition, etc.
Note that this study does not focus on comparing the physical significance of these models. Following this work, the viscosity data of other glass compositions are further validated through this modified Eyring model. The viscosity data of different glasses were collected, including borate [41], silicate [42], borosilicate glasses [43], anorthite and diopside [28], chalcogenide system Se-Te [44], and metallic liquid [45]. The calculated data are shown in Figure 4 with a good fit to viscosity-temperature data of these amorphous materials. R2 values are given in Table 3, and they are very close to 1, which indicate the good nonlinear regression fitting and accurate predictions near Tg. Individually, the R2 values of Pyrex and Se90Te10 are smaller, which is believed to be associated with the deviation of the collected data. As mentioned above, the accuracy of predicting some glass-forming liquids with high fragility is uncertain [16]; this analysis does not occur in this study.

4. Summary

In this work, a temperature-dependent viscosity model with a new mathematical expression was developed based on the Eyring pressure equation of viscosity and basic thermodynamic features of glass-forming liquids. The parameters of the equation were obtained from employing the high-temperature viscosity and Tg data in the state-of-the-art with the nonlinear regression analysis. Then the viscosity of the low-temperature region was accurately predicted, which verified the reliability of the modified Eyring model. It was found that the viscosity values simulated by using both high-temperature and low-temperature viscosity data show a higher accuracy than those of only using high-temperature viscosity data.
Furthermore, with recently developed artificial intelligence and machine learning techniques, the efficiency and accuracy of modeling are expected to be much higher. Along with more data available in the future, the equation may facilitate an improvement in the properties and functionalities of novel glasses.

Author Contributions

Conceptualization, C.C.; methodology, C.C. and L.S.; software, J.Y. and Y.D.; validation, C.C., Y.D. and Y.J.; formal analysis, C.C.; investigation, C.C.; resources, H.Z.; data curation, C.C. and G.C.; writing—original draft preparation, C.C.; writing—review and editing, H.Z., L.S., Q.Z. and G.C.; visualization, G.C.; supervision, Q.Z. and H.Z.; project administration, H.Z. and Q.Z.; funding acquisition, H.Z. and Q.Z. All authors have read and agreed to the published version of the manuscript.

Funding

H.Z. thanks the National Natural Science Foundation of China (NSFC51572082, 51872092), and Nanjing Glass Fiber Research and Design Institute, Sinoma Science and Technology Co., Ltd. for support.

Acknowledgments

We would like to thank Changjun Peng (East China University of Science and Technology, Shanghai 200237) for helpful discussions.

Conflicts of Interest

The authors declare no conflicts of interest.

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Figure 1. Schematic representation of molar volume as a function of the temperature of a glass liquid [37].
Figure 1. Schematic representation of molar volume as a function of the temperature of a glass liquid [37].
Applsci 10 00428 g001
Figure 2. (a) Viscosity data of 7.9Cs2O-23.2CaO-66.7SiO2-1Fe2O3 (the data in the red circle are for fitting); (b) results of the low-temperature extrapolation of the four models.
Figure 2. (a) Viscosity data of 7.9Cs2O-23.2CaO-66.7SiO2-1Fe2O3 (the data in the red circle are for fitting); (b) results of the low-temperature extrapolation of the four models.
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Figure 3. (a) Viscosity data of 7.9Cs2O-23.2CaO-66.7SiO2-1Fe2O3 (the data in the red circle are for fitting); (b) results of the low-temperature extrapolation test of the four models.
Figure 3. (a) Viscosity data of 7.9Cs2O-23.2CaO-66.7SiO2-1Fe2O3 (the data in the red circle are for fitting); (b) results of the low-temperature extrapolation test of the four models.
Applsci 10 00428 g003
Figure 4. Comparison between predicted values and experimental viscosity values of different glasses: (a) xNa2O-10CaO-(89-x)B2O3-1Fe2O3 (x = 5, 10, 15, 20, 25); (b) borosilicate melts; (c) silicate glass foam; (d) anorthite and diopside; (e) Se90Te10, Se80Te20 and Se70Te30 glass-forming system; (f) metallic glass-Zr41.2Ti13.8Ni10.0Cu12.5Be22.5.
Figure 4. Comparison between predicted values and experimental viscosity values of different glasses: (a) xNa2O-10CaO-(89-x)B2O3-1Fe2O3 (x = 5, 10, 15, 20, 25); (b) borosilicate melts; (c) silicate glass foam; (d) anorthite and diopside; (e) Se90Te10, Se80Te20 and Se70Te30 glass-forming system; (f) metallic glass-Zr41.2Ti13.8Ni10.0Cu12.5Be22.5.
Applsci 10 00428 g004
Table 1. Obtained parameters of 7.9Cs2O-23.2CaO-66.7SiO2-1Fe2O3 in the modified Eyring model.
Table 1. Obtained parameters of 7.9Cs2O-23.2CaO-66.7SiO2-1Fe2O3 in the modified Eyring model.
ParameterslogηmTg (K)
VFT−5.6330.35968.57
AM−4.226.14940.99
MYEGA−5.3928.42957.34
ParametersCDHβ
Eyring−5.0262258.582.92−578.54
Table 2. Obtained parameters of 7.9Cs2O-23.2CaO-66.7SiO2-1Fe2O3 in the modified Eyring model and R2.
Table 2. Obtained parameters of 7.9Cs2O-23.2CaO-66.7SiO2-1Fe2O3 in the modified Eyring model and R2.
ParameterslogηmTg (K)R2
VFT−4.8935.921012.800.9996
AM−2.4232.751013.080.9994
MYEGA−3.9934.151012.950.9995
ParametersCDHβ
Eyring1.5419,156.34−4.74−1185.310.9996
Table 3. R2 of the predictions.
Table 3. R2 of the predictions.
SpeciesR2 SpeciesR2 SpeciesR2
Figure 4ax = 50.9996Figure 4bBB0.9986Figure 4cE-glass0.9998
x = 100.9979BNC0.9999CRT0.9999
x = 150.9996E0.9996SLS0.9999
x = 200.9985NC0.9999Figure 4danorthite0.9993
x = 250.9991Pyrex0.9674diopside0.9910
Figure 4eSe80Te200.9814Figure 4fmetallic0.9996
Se70Te300.9976
Se90Te100.9647

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MDPI and ACS Style

Chen, C.; Zeng, H.; Deng, Y.; Yan, J.; Jiang, Y.; Chen, G.; Zu, Q.; Sun, L. A Novel Viscosity-Temperature Model of Glass-Forming Liquids by Modifying the Eyring Viscosity Equation. Appl. Sci. 2020, 10, 428. https://doi.org/10.3390/app10020428

AMA Style

Chen C, Zeng H, Deng Y, Yan J, Jiang Y, Chen G, Zu Q, Sun L. A Novel Viscosity-Temperature Model of Glass-Forming Liquids by Modifying the Eyring Viscosity Equation. Applied Sciences. 2020; 10(2):428. https://doi.org/10.3390/app10020428

Chicago/Turabian Style

Chen, Chunyu, Huidan Zeng, Yifan Deng, Jingtao Yan, Yejia Jiang, Guorong Chen, Qun Zu, and Luyi Sun. 2020. "A Novel Viscosity-Temperature Model of Glass-Forming Liquids by Modifying the Eyring Viscosity Equation" Applied Sciences 10, no. 2: 428. https://doi.org/10.3390/app10020428

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