HBS-1.2: Lightweight Socially Assistive Robot with 6-Ply Twisted Coiled Polymer Muscle-Actuated Hand
Abstract
:1. Introduction
2. Fabrication and Implementation of TCP Actuators in a Robotic Hand
2.1. Fabrication, Annealing, and Training Methods for TCP Actuators: An Overview
2.2. A Study of 6-Ply TCP Actuator Properties and Performance
- Slow actuation speed as full actuation occurs after 20 s and takes 40 s to cool down and completely return to original position (0.02 Hz and duty cycle 33%). This is not a drawback for this application according to the authors, as grasping requires a hold for more than 5 s.
- During training, power applied during actuation is approximately 22 W (8.5 V at 2.5 A at max). Heating time, Th, is 20 s for full actuation with total energy usage of 425 J.
2.3. Comparison of TCP Actuators Properties with Shape Memory Alloy (SMA) Actuators and Pneumatic Artificial Muscles (PAM)
- Low volume of muscles makes it advantageous in the limited space of the 3D printed forearms and fingers.
- Light weight actuators do not add overall weight on the structure and results in reduced forces acting on the joints (elbow, shoulders, etc.) The TCP is a polymer-based actuator with a very small coating of silver (~100 nm) on the nylon fiber (0.2 mm yarn precursor).
- More flexible in actions and object manipulation through five fingers actuation with different gestures with the ability to actuate each finger separately.
- Highly compatible with soft robotic (TPU, silicone) applications, capability to embed actuators in flexible skins and grasp complex objects [19].
- Easily replaceable and low cost (price of muscle of 95 mm length is $0.4 [16]) for fabricating 6-ply TCP artificial muscles and the muscles can be manufactured in house or in a lab quickly.
- Highly customizable manufacturing process requiring very few components.
- Powerful (~9 N force from a 6-ply TCP) with a diameter of 2.4 mm having 5% strain for a current of 2.2 A input current and 8 V (Power = 17.6 W) at 0.0167 Hz actuation frequency. With a diameter of 2.4 mm (Stress = 2 MPa), duty cycle = 33%, and frequency of 0.0167 Hz, the muscles sustained lifecycle of ~1500.
- Good for low frequency applications. For example, during prolonged contraction, such as a grasping operation when TCP muscles are used in a robotic hand, we will keep holding an object for a while and release it.
- The current TCP actuated hand has limitations in terms of bending angles, forces, and degrees of freedom, and is limited to picking medium to big and light objects.
- Slow actuation speeds may limit the application of TCP, and more work is needed to reduce actuation time.
- A control system needs to be developed with sensors to determine the amount of actuation or contact with the object and control the finger positions based on feedback received.
2.4. A Study on the Application of PID Control System for 6-Ply TCP Actuators
3. Testing the 6-Ply TCP Actuators in the Robot
3.1. Development of Compliant TPU 3D Printed Fingers for Safer and Softer Human Interaction
3.2. Description of HBS-1.2 Being Developed at HBS Lab, University of Texas at Dallas
- Humanoid research and development: HBS-1.2 can be used in research for the development of actuators and sensors as there are limited humanoids actuated by muscle-like actuators.
- Education: HBS-1.2 can be used as a teaching tool in a robotics course because its modular design allows implementation of various sensors [10]. Additionally, its degrees of freedom (DOF) simplify robotic control (excluding the hand control).
- Medical: HBS-1.2 can be customized to fit the needs of rehabilitating children with autism [35].
- Unsafe conditions: HBS-1.2 can also be used as a tool and can potentially be used in situations that are too dangerous for humans.
3.3. Testing 6-Ply TCP Actuators in Robotic Hands with Vision-Assisted Pick and Place Experiment
3.3.1. Transformation of Coordinates to Robotic Coordinate System
3.3.2. Inverse Kinematics to Determine Joint Angles
3.3.3. Vision Assisted Pick and Place Experiment and Light Condition
4. Discussion on Critical Factors in the Development of Socially Assistive Robots
A Short Survey on Desired Features of SAR and Its Acceptability by the Users
5. Mobility Consideration and Artificial Intelligence for SARs
5.1. Mobilizing HBS-1.2
5.2. Incorporation of Artificial Intelligence and IoT Devices
6. Summary and Conclusions
Supplementary Materials
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Appendix A
Company | Fetch Robotics | Clearpath Robotics | Waypoint Robotics |
---|---|---|---|
Robot Name | Freight100 | Boxer | Vector 3D |
Weight | 68 kg | 127 kg | N/A |
Base Height | 14 in | 12 in | 20 in |
Base Dimensions | 22 in diameter | 29.5 × 21.6 in | 30 × 20 in |
Payload | 100 kg | 100 kg | 136 kg |
Top Speed (mph) | 4.47 | 4.47 | 2.68 |
Battery | 12 V SLA | Lithium Ion 24 V | 1 kWh LiFePO4 |
Battery Life | 9 h | 12 h | 8+ h |
Charge Time | 3 h | 4 h | N/A |
Usage Environment | Indoors | Indoors | Industrial |
Sensors | 2D laser 25 m 220°, 3D depth 2x Realsense D435 | Lidar 10 m, Stereo camera, rear sonar, odometery | 3D liDAR 360° FOV 90 m RANGE, camera |
Computing: | i3 Haswell, 8 GB RAM, 120 GB SSD, Wifi, Bluetooth | N/A | N/A |
Software | Ubuntu Linux LTS, ROS | Web-based, ROS Kinetic | Proprietary |
Applications | ROS Navigation, Joystick Teleop, calibration | Gazebo, Light Control, Rviz, URDF Support | Remote Teleop |
Price (USD) | $$$$ | $$$$ | $$$$$ |
Company | Turtlebot | Ubiquity Robotics | Turtlebot | NASA JPL |
---|---|---|---|---|
Robot Name | Waffle | Magni- Silver | Turtlebot 2 | Open-Source-Rover |
Weight | 1.8 kg | 13 kg | 6.3 kg | 12.7 kg |
Base Height | 5.5 in | 10.43 in | 16.5 in | 12.0 in |
Base Dimensions | 11.06 × 12.05 in | 17.29 × 16.43 in | 14 × 14 in | 24 × 14 in |
Payload | 30 kg | 100 kg | 2 kg | N/A |
Top Speed (mph) | 0.58 | 2.2 | 1.56 | 3.91 |
Battery | LiPo 11.1 V 1800 mAh | N/A | LiPo 4400 mAh | 5200 mAh |
Battery Life | 2 h | N/A | 4–6 h | 5 h |
Charge Time | 2.5 h | N/A | 2–3 h | ~1.7 h |
Usage Environment | Indoors | Indoors | Indoors | Indoors and Outdoors |
Sensors | 3 axis gyro, accelerometer, magnetometer, 360° LiDAR, camera | Camera, Hall sensor, sonar | Intel RealSense 3D camera, ORBBEC camera, accelerometer, gyro, compass, bumper sensor, edge detection | N/A |
Computing: | Raspberry Pi 3 | Raspberry Pi 4 | Intel NUC, 8 GB RAM, 120 GB SSD, WIFI | Raspberry Pi 3 |
Software | DYNAMIXEL SDK | Ubuntu, ROS Kinetic, Core Magni Packages | DYNAMIXEL SDK | N/A |
Applications | ROS | ROS | ROS | N/A |
Link | www.robotis.us/turtlebot-3-waffle-pi/, (accessed on 27 July 2023) | store.ubiquityrobotics.com/, (accessed on 27 July 2023) | www.trossenrobotics.com/, (accessed on 27 July 2023) | github.com/nasa-jpl/open-source-rover, (accessed on 27 July 2023) |
Price (USD) | $$ | $$ | $$$ | $$$ |
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Twisted and Coiled Polymer (TCP) Actuators | Shape Memory Alloy (SMA) Actuators | Pneumatic Artificial Muscles (PAM) Actuators |
---|---|---|
|
|
Robot Frame | Camera Frame |
---|---|
|
|
Company | Clearpath Robotics | Clearpath Robotics | FESTO | MiR |
---|---|---|---|---|
Robot Name | DINGO-O | JACKAL | Robotino 4.0 | MiR100 |
Weight | 13 kg | 17 kg | 20 kg | 65 kg |
Base Height | 4.5 in | 10 in | 11.4 in | 13.9 in |
Base Dimensions | 27 × 20.3 in | 20 × 17 in | 17.7 in diameter | 31.5 × 23.6 in |
Payload | 20 kg | 20 kg | 30 kg | 100 kg |
Top Speed (mph) | 2.9 | 4.47 | 6.2 | 3.6 |
Battery | 18 Ah 12 V or 28.5 Ah 14.4 V, Lead acid | 270 Wh | 18 V Lithium-ion 5.2 Ah | 24 V 40 Ah Li-NMC |
Battery Life | 1–2 h | 4 h | 2.5 h | 10 h |
Charge Time | 4–8 h | 2–8 h | 1 h | 3 h |
Usage Environment | Indoors | Indoor and Outdoor | Indoor and Outdoor (dry) | Indoors |
Sensors | N/A | gyroscope, accelerometer, GPS receiver | 9 IR sensors, inductive sensor, optical sensor, Stereo/RGBD | SICK microScan3 lasers, 3D camera intel RealSense |
Computing: | NVDIA Jetson or mini ITX computer | i3-4330TE, 4 GB RAM, 120 GB, WIFI, Bluetooth | Intel Atom, 1.8 GHz, 4 GB RAM, 32 GB SSD | N/A |
Software | ROS Melodic, Gazebo | Ubuntu, ROS Kinetic, ROS, Melodic, Windows, MathWorks | Robotino View | Web-Based |
Applications | Movelt | ROS | Robotino View, CIROS simulation, ROS, RESTful API, LabVIEW, MATLAB, C/C++, Java, NET | ROS Navigation, Joystick tele-op, Calibration |
Price (USD) | $ | $ | $$$ | $$$ |
Company | DFR Robot | Turtle Bot | ESA |
---|---|---|---|
Robot Name | HCR | Burger | EXOMY |
Weight | N/A | 1 kg | 2.5 kg |
Base Height | 25.6 in | 7.5 in | 16.5 in |
Base Dimensions | 13 × 13 in | 7 × 5.4 in | 15.35 × 11.8 in |
Payload | 10 kg | 15 kg | N/A |
Top Speed (mph) | Roughly 1.8 mph | 0.49 mph | N/A |
Battery | N/A | LiPo 11.1 V 1800 mAh | LiPo 11.1 V 3000 mAh |
Battery Life | N/A | 2.5 h | 3 h |
Charge Time | N/A | 2.5 h | N/A |
Usage Environment | Indoors | Indoors | Indoors and dry outdoor |
Sensors | Ultrasonic sensors, Kinect compatible | 3 axis gyro, accelerometer, and magnetometer, 360° LiDAR | Raspberry Pi Camera |
Computing: | N/A | Raspberry Pi 3 | Raspberry Pi 4 |
Software | N/A | DYNAMIXEL SDK | Raspebrry Pi OS |
Applications | N/A | ROS | ROS |
Link | www.dfrobot.com/product-63.html (accessed on 27 July 2023) | https://www.robotis.us/turtlebot-3-burger-us/ (accessed on 27 July 2023) | https://github.com/esa-prl/ExoMy (accessed on 27 July 2023) |
Price (USD) | $ | $ | $ |
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Share and Cite
Singh, A.P.; Palani, D.; Ahmed, O.; Matharu, P.S.; Linn, T.; Nguyen, T.; Tadesse, Y. HBS-1.2: Lightweight Socially Assistive Robot with 6-Ply Twisted Coiled Polymer Muscle-Actuated Hand. Actuators 2023, 12, 312. https://doi.org/10.3390/act12080312
Singh AP, Palani D, Ahmed O, Matharu PS, Linn T, Nguyen T, Tadesse Y. HBS-1.2: Lightweight Socially Assistive Robot with 6-Ply Twisted Coiled Polymer Muscle-Actuated Hand. Actuators. 2023; 12(8):312. https://doi.org/10.3390/act12080312
Chicago/Turabian StyleSingh, Abhishek Pratap, Darshan Palani, Onan Ahmed, Pawandeep Singh Matharu, Tristan Linn, Trung Nguyen, and Yonas Tadesse. 2023. "HBS-1.2: Lightweight Socially Assistive Robot with 6-Ply Twisted Coiled Polymer Muscle-Actuated Hand" Actuators 12, no. 8: 312. https://doi.org/10.3390/act12080312
APA StyleSingh, A. P., Palani, D., Ahmed, O., Matharu, P. S., Linn, T., Nguyen, T., & Tadesse, Y. (2023). HBS-1.2: Lightweight Socially Assistive Robot with 6-Ply Twisted Coiled Polymer Muscle-Actuated Hand. Actuators, 12(8), 312. https://doi.org/10.3390/act12080312