Enhancing Interlayer Properties and Sustainability of 3D-Printed UHPC with Antimony Tailings
Abstract
1. Introduction
2. Experimental Program
2.1. Materials
2.2. Preparation of the 3D-Printed AT-UHPC
2.3. Mechanical Peerformace of 3D-Printed AT-UHPC
2.4. Characterization of 3D-Printed AT-UHPC
2.5. Environmental Assessment of 3D-Printed AT-UHPC
- (1)
- Goal and boundaries: the functional element is 1 × 1 × 1 m3 concrete formulated with various AT proportions, as shown in Table 1. The system boundaries include raw material extraction, material transportation, and laboratory-scale concrete production. The energy consumption of the 3D printing process, curing process, and service life stages was excluded.
- (2)
- Life cycle inventory (LCI): Using the Ecoinvent v3.8 database, an input/output model was constructed in OpenLCA to quantify material and emission flows. In this study, inputs encompass raw materials utilized in concrete mixtures, including AT, cement, aggregate, sand, steel fibers, and water. Outputs contain the concrete mixture design and are discharged into the atmosphere, terrestrial environment, and aquatic systems.
- (3)
- Impact assessment: This study evaluates four key environmental impact indicators: ozone depletion potential, abiotic resource depletion potential, global warming potential, and acidification potential. Based on the EN-15804 standard [29], the OpenLCA method is applied to assess environmental impacts resulting from the production of 1 m3 of concrete during the mixing stage. To facilitate comparison, the characterized outcomes for each indicator are standardized via dividing them by the yearly total equivalent discharges [30] relevant to this impact category on a broad regional scale.
- (4)
- Interpretation: A comparative analysis of ecological effects across the different samples is conducted. Additionally, the numerous critical ecological effects indicator in the concrete production process is identified and discussed.
3. Results and Discussion
3.1. Flexural and Compressive Strength of 3D-Printed AT-UHPC
3.2. Microstructure of 3D-Printed AT-UHPC
3.2.1. Evolution of 3D-Printed AT-UHPC
3.2.2. Pore structure of 3D-Printed AT-UHPC
3.2.3. Morphology of 3D-Printed AT-UHPC
3.3. Environmental Impacts of 3D-Printed AT-UHPC
4. Conclusions
- The compressive intensity on 28-day-cured specimens optimally increased by 11.6%, 13%, and 9.7% in the x-y-z direction compared to the control, respectively. For the anisotropy, the Z direction demonstrated optimal characteristics in mechanical intensity compared to both the Y direction and X direction, owing to the bridge effect of steel fiber orientation.
- Overall, 10.8 wt% AT was identified as the best mix proportion, separately leading to an 11.2% and 17.2% improvement of flexural and compressive intensity on account of the interlayer interface enhancement contributed by AT in 3D-printed UHPC. However, mechanical strength decreased by over 13.5 wt% AT content owing to the pozzolanic performances influenced by excessive ATs and compositional changes.
- Incorporated AT prominently decreased the porosity of 3D-printed UHPC. A pore reduction from 2.02% to 0.30% was examined by microstructure characterization, attributed to the effect mechanism of high-intensify substances and AT.
- The environmental impact indicator was reduced by ATs from −2.25% to −4.19%, significantly alleviating four potential problems. Moreover, 10.8 wt% AT resulted in a −3.35% cumulative impact proportion and 32.93% rate of change, providing the optimal balance in compressive strength and environmental gains. This research establishes a foundation for future study in 3D-printed UHPC optimized by AT for mechanical and environmental characteristics.
- This study primarily addressed the short-term mechanical and environmental performance of 3D-printed AT-UHPC under laboratory conditions. The long-term durability and large-scale applicability were not evaluated in this work. Future research will aim to investigate the long-term service behavior, environmental stability, and scalability of this material to assess its potential for real-world structural applications. The findings of this study offer direct implications for the construction industry by presenting a viable method to repurpose industrial waste (antimony tailings) into valuable 3D-printed concrete material. The enhanced mechanical performance and reduced environmental footprint make AT-UHPC a promising candidate for sustainable construction, particularly in fabricating prefabricated components and complex architectural elements with improved eco-efficiency.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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| Symbol | Cement | FA | QP | Steel Fiber | Water | AT | SF | QS | SP |
|---|---|---|---|---|---|---|---|---|---|
| Control | 36.76 | 3.68 | 9.19 | 0.74 | 0.83 | 1.00 | 10.69 | 41.44 | 0.74 |
| AT1 | 35.76 | 3.68 | 9.19 | 0.74 | 0.83 | 2.00 | 10.69 | 41.44 | 0.74 |
| AT2 | 34.76 | 3.68 | 9.19 | 0.74 | 0.83 | 3.00 | 10.69 | 41.44 | 0.74 |
| AT3 | 33.76 | 3.68 | 9.19 | 0.74 | 0.83 | 4.00 | 10.69 | 41.44 | 0.74 |
| AT4 | 32.76 | 3.68 | 9.19 | 0.74 | 0.83 | 5.00 | 10.69 | 41.44 | 0.74 |
| Fiber | Density (g/cm3) | Length (mm) | Diameter (mm) | Aspect Ratio (%) | Elastic Modulus (GPa) | Tensile Strength (MPa) |
|---|---|---|---|---|---|---|
| Steel | 7.8 | 13 | 0.2 | 65 | 200 | 2500 |
| Material | SiO2 | TiO2 | Al2O3 | Fe2O3 | CaO | MgO | Na2O | K2O | FeO | P2O5 | MnO | Others |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| AT | 88.80 | 0.23 | 3.86 | 0.98 | 0.61 | 0.11 | 0.02 | 0.42 | 0.27 | 0.04 | 0.03 | 4.63 |
| SF | 98.32 | — | 0.38 | 0.13 | 0.15 | 0.14 | — | 0.09 | — | 0.07 | — | 0.72 |
| Cement | 20.10 | 0.21 | 4.60 | 2.80 | 64.9 | 1.30 | 0.60 | — | — | — | — | 5.49 |
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Wang, X.; Li, B.; Wu, F.; Gu, K.; Tan, Y.; Zhou, X.; He, H.; Zhang, Y. Enhancing Interlayer Properties and Sustainability of 3D-Printed UHPC with Antimony Tailings. Buildings 2026, 16, 53. https://doi.org/10.3390/buildings16010053
Wang X, Li B, Wu F, Gu K, Tan Y, Zhou X, He H, Zhang Y. Enhancing Interlayer Properties and Sustainability of 3D-Printed UHPC with Antimony Tailings. Buildings. 2026; 16(1):53. https://doi.org/10.3390/buildings16010053
Chicago/Turabian StyleWang, Xiangyu, Baidian Li, Fei Wu, Kan Gu, Yi Tan, Xiang Zhou, Hongyuan He, and Yufa Zhang. 2026. "Enhancing Interlayer Properties and Sustainability of 3D-Printed UHPC with Antimony Tailings" Buildings 16, no. 1: 53. https://doi.org/10.3390/buildings16010053
APA StyleWang, X., Li, B., Wu, F., Gu, K., Tan, Y., Zhou, X., He, H., & Zhang, Y. (2026). Enhancing Interlayer Properties and Sustainability of 3D-Printed UHPC with Antimony Tailings. Buildings, 16(1), 53. https://doi.org/10.3390/buildings16010053

