Assessment of Phase Change Materials Incorporation into Construction Commodities for Sustainable and Energy-Efficient Building Applications
Abstract
1. Introduction
2. Fundamentals of Phase Change Materials
2.1. Thermal Energy Storage in Buildings
2.2. Evaluation Criteria for Phase Change Materials Selection
2.3. PCM Interaction with Construction Commodities
2.3.1. Impact on Mechanical Properties
2.3.2. Impacts on Durability
2.3.3. Building Materials Response
2.4. Embedding Techniques
2.4.1. Direct Incorporation
2.4.2. Immersion
2.4.3. Encapsulation
2.4.4. Shape-Stable PCM
2.4.5. Form-Stable PCM
2.4.6. Comparative Analysis of Embedding Techniques
2.5. Environmental Considerations
3. Incorporation of PCMs into Building Commodities
3.1. Concrete, Cementitious, or Other Building Materials
3.1.1. Bricks and Masonry
3.1.2. Plasters and Coatings
3.1.3. Glasses and Windows Glazing
PCM Behavior in Severe Climates
3.1.4. Roofing and Wall Materials
3.1.5. Floor, Chilled Ceiling, and HVAC Tanks
Inter-Floor Void Formers
4. Factors Affecting Thermal Performance
5. Assessment of PCM-Added Construction Commodities
5.1. Experimental Assessment Techniques
Research Study | Experimental Characterization Technique | Type of PCM Used | Purpose of the Technique |
---|---|---|---|
Berthou et al. [289] | DSC | Eutectic PCM | To investigate the thermophysical properties of eutectic PCMs. |
Cellat et al. [118] | DSC | Strontium-based powder (Sr(OH)2.8H2O) | To test the desired properties of the PCM, like melting temperature and enthalpies. |
Chelliah et al. [197] | Viscometer with cooling and heating elements | OM18, HS22, OM29, OM32, and OM37 | To measure thermal conductivity in solid and liquid states. |
KD2 Pro-thermal property analyzer | To measure the thermal conductivity of PCMs. | ||
DSC | To measure the phase transition temperature of PCMs. | ||
Ren et al. [38] | DSC (NETZSCH DSC 200 F3) | Microencapsulated PCM (MPCM) | To quantify the melting point and latent heat of MPCM. |
Laser thermal conductance instrument (LFA467) | For characterization of thermal properties of MPCM in paste samples. | ||
FT-IR (FT-IR 650) | To analyze chemical compatibility between MPCM and the cement matrix. | ||
SEM (S-570 SEM, Hitachi in Japan) | To examine the microstructure of MPCM in the cement. | ||
TGA (TGA, SDT650 TA) | To observe the impact of MPCM on hydration products and thermal stability. | ||
Mercury intrusion porosimetry (MIP, AutoPore IV 9500, Micromeritics Instrument Corp, Norcross, GA, USA) | To evaluate the pore parameters of ultra-high-performance concrete. | ||
Farulla et al. [218] | DSC | Pluslce X25 (pristine PCM) | To check the stability of the material and assess the main parameters, like phase change enthalpy and specific heat. |
Pisello et al. [302] | CC-TPS method (through HOT Disk TPS 2500S unit and ATT DM 340 SR climatic chamber, Gothenburg, Sweden) | Paraffin-based MPCM | To check the dynamic thermal behavior of the PCM-integrated concrete walls by determining volumetric specific heat and thermal diffusivity. |
Boussaba et al. [297] | TGA | Bio-based PCM | To analyze the thermal stability of bio-based PCM in natural clay, cellulose fibers, and graphite. |
SEM | To examine the uniform distribution in the matrix. | ||
FT-IR | To analyze the Chemical stability of bio-based PCM in natural clay, cellulose fibers, and graphite. | ||
DSC | For the characterization of thermal properties. | ||
Yinping et al. [284] | T-history | Various PCMs, including salt hydrates and paraffin-based | To determine the heat of fusion, thermal conductivity, and specific heat of various PCMs. |
5.2. Numerical Simulation and Modeling Techniques
5.2.1. Material Level Modeling
Stefan Problem and Modeling Methods
Conduction-Only vs. CFD Modeling
5.2.2. Building Performance Simulation
Key Elements in BPS
- HVAC systems: These systems are deeply integrated with PCM layers in various configurations, such as walls and ceilings, to improve energy efficiency [332]. PCMs can be part of active TES systems, like PAHX, coupled with air conditioning (AC) units. This integration aims to mitigate the peak load demands of heating and cooling systems, thereby boosting operational efficiency. For instance, cool outdoor air at night can charge the PCM, and during the day, ventilation fans help discharge cooling energy into the interior space [49]. Studies have explored the functionality of PCMs beyond passive regulation, extending to direct contact with heating and cooling cycles within HVAC components like ducts, evaporator coils, and heat exchangers [322,353,354,355].
- Occupancy schedules: The building type must be identified to establish the predominant occupancy throughout the daytime, which directly influences internal gains and energy loads. The varying occupancy periods for different building types (e.g., offices, schools, and residences) determine their specific cooling demands. Occupant behavior is a crucial factor influencing building performance [49,352].
- Transparent components (e.g., windows): These components significantly influence solar gains and play a role in the PCM charging process. Highly insulated buildings, particularly passive houses with substantial window areas (e.g., approximately 20% of the floor area for daylight), can experience elevated indoor temperatures during summer due to solar gain. Incorporating PCMs into large window areas can help reduce indoor temperatures. However, current commercially available PCMs may have low solar transmittance during their melting phase, potentially reducing the daylight factor in double-glazed windows [356].
- Lighting systems: These systems contribute to the internal heat loads within a building. While the direct heat contribution from lighting systems is part of the overall internal gains, which also include equipment and people, models focusing on cooling demand often simplify or exclude detailed accounting of these specific heat sources when prioritizing occupant-related loads [325].
- Typical Meteorological Year (TMY) data: This provides essential local climate inputs for an accurate BPS. Daily temperature profiles are critical for designing free cooling applications. BPS studies often utilize real climate data, such as variable daily temperature profiles, for the numerical investigation of PCM units. Comprehensive climatic databases, like those supporting energy certification, provide meteorological reference data for specific cooling seasons, enabling long-term simulations that cover entire cooling periods and diverse climatic conditions. The effectiveness of PCM integration is highly dependent on climate conditions [180,352,357,358,359,360,361,362].
- Internal loads: These encompass heat contributions from equipment, people, and appliances within the building. For cooling demand analysis, the internal load associated with occupants is a primary focus, while contributions from equipment and appliances may sometimes be simplified or excluded in specific analyses. Overall, internal loads are a key factor influencing the performance of buildings [363].
Building Performance Simulation Tools
BPS Tool | Context/Study Description | Conjunction with Materials-Level Modeling | Key Findings |
---|---|---|---|
EnergyPlus [49,371,372] | Wooden Building with Latent Heat TES Unit (Bordeaux, France): Evaluated the thermal performance of a lightweight wooden building with integrated latent heat TES units. | A dynamic simulation model of the TES unit was first developed in MATLAB and validated with experimental data at the component/material level. This validated MATLAB model was subsequently integrated into EnergyPlus via a co-simulation framework for comprehensive building-scale evaluation. | Enabled a comprehensive evaluation of the building’s performance with integrated TES units. |
Swedish Passive House with PCM Air-Heat Exchanger (Stockholm, Sweden): Assessed a comfort cooling strategy to achieve a good indoor climate during summer. | MATLAB code was used to analyze the thermodynamic properties of the PCM storage prior to simulation in EnergyPlus. This involved detailed material property characterization informing the BPS model. | The PCM could remove a substantial amount of excessive temperatures (degree hours), contributing to a good indoor climate during summer. | |
TRNSYS [49,315,373,374,375,376] | Passive Buildings with Latent Heat TES Units (Stockholm): Conducted a comprehensive techno-economic assessment of passive buildings incorporating latent heat TES units under specific climatic conditions. | TRNSYS was used to model both the TES unit and the building, implying the development or use of detailed, user-defined components or modules to precisely represent PCM behavior and its interaction with building systems within the TRNSYS environment. | A multi-objective optimization algorithm identified cost-effective solutions that simultaneously reduced cooling demand and life cycle costs. |
Building with Phase Change Humidity Controlling Material (PCHCM) Wallboards (Wuhan, China): Studied the effects of PCHCM wallboards on building energy consumption and indoor hygrothermal environment. | The PCM effect was integrated using the effective heat capacity method, a common material-level modeling approach for phase change, which accounts for the relationship between specific heat capacity and temperature. Kunzel’s model was additionally used to describe hygrothermal behavior at the material level. | The PCHCM wallboard significantly reduced energy consumption and improved the indoor hygrothermal environment. | |
Development of New TRNSYS Modules for PCM Walls: Focused on enhancing TRNSYS’s capability to simulate PCM-integrated building components. | Involved the establishment and experimental verification of new, user-defined TRNSYS modules designed to accurately represent the heat transfer model of PCM rooms or latent heat storage walls, based on material-level characteristics like latent heat utilization ratio. | Improved the accuracy and capability of TRNSYS for modeling PCM-enhanced walls and rooms. | |
WUFI [377] | Wood-Frame Walls with Macro-Packed PCM (MPPCM): Assessed the hygrothermal performance of building components containing PCM (n-octadecane). | WUFI PRO 5.3 was utilized, a BPS tool particularly known for its focus on coupled heat and moisture transfer in materials and its integration of a full moisture model. This indicates a direct application of material-level hygrothermal modeling within the software. | Demonstrated improved hygrothermal performance and the potential to mitigate mold growth risk when MPPCM was used as a vapor retarder replacement. |
5.3. Practical Applications via Case Studies
6. Advantages and Shortcomings of PCM Integration
6.1. Advantages
6.1.1. Energy Savings
6.1.2. Reduction in Peak Load
6.1.3. Enhanced Indoor Comfort
6.1.4. Reduced HVAC Dependence
6.2. Shortcomings
6.2.1. Leakage Issue
6.2.2. Thermal Degradation
6.2.3. High Cost
6.2.4. Compatibility with Building Materials
6.2.5. Fire Safety Concern
6.3. Building Code Provision for PCM Integration
7. Recent Progression and Future Potential
7.1. Innovation in Approaches
7.2. Advancement in Policy Support
8. Conclusions
- The selection of an adequate type of PCM and its long-term durability, cost-effectiveness, and effectiveness for specific applications.
- The compatibility of PCMs with construction materials and their optimization for integration.
- Optimization of PCM encapsulation to prevent leakage and further deterioration of building materials.
- Lack of incentivizing policies for the implementation of PCM integration into building materials.
- Utilization of PCM in severe weather conditions, specifically in the case of glazed units.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Abbreviations
GHG | Greenhouse gas |
PCMs | Phase change materials |
OPCMs | Organic PCMs |
MPCMs | Microencapsulated PCMs |
NePCMs | Nano-enhanced PCMs |
BPCMs | Bio-based PCMs |
HVAC | Heating, ventilation, and air conditioning |
SDGs | Sustainable development goals |
IEA | International Energy Agency |
TES | Thermal energy storage |
LHS | Latent heat storage |
SHTES | Sensible heat thermal energy storage |
LHTES | Latent heat thermal energy storage |
EIA | Environmental Impact Assessment |
LCA | Life cycle assessment |
CNTs | Carbon nanotubes |
DSC | Differential scanning calorimetry |
DTA | Differential thermal analysis |
SEM | Scanning electron microscopy |
TGA | Thermal gravimetric analysis |
EM | Enthalpy method |
EHCM | Effective heat capacity method |
HSM | Heat source method |
FVM | Finite volume method |
FEM | Finite element method |
BPS | Building simulation performance |
PAHX | PCM to air heat exchangers |
TMY | Typical meteorological year |
ATFR | Average temperature fluctuation reduction |
BEES | Building energy efficiency standards |
TABS | Thermally activated building systems |
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Key Parameter | Description | Specific Desired Values/Ranges | Vitality |
---|---|---|---|
Phase transition temperature [62,63,67,71,76,85,86,87] | The temperature at which PCM changes its state from solid to liquid or vice versa | For common building applications, the optimal PCM melting temperature is 20–30 °C. For human thermal comfort 20–28 °C. For cooling up to 21 °C. For water heating 29–60 °C. | This parameter must match the operating temperature of the building to confirm efficient heat storage and release. It determines the PCM activation for absorbing and releasing heat to impact the system’s efficiency. |
Latent heat capacity [5,37,61,62,71,81,88,89,90,91,92,93,94] | The amount of thermal energy a PCM can store or release during phase change, such as fusion, at a constant temperature. It is measured in kJ/kg or J/g | This must be as high as possible. The values are based on the PCM type, such as: Paraffin-based PCM 200 kJ/kg. Bio-based PCM 220 kJ/kg. InfiniteR 200 J/g. WinCo Enerciel PCM 175 J/g. | A larger latent heat capacity ensures that PCM can absorb more energy in smaller volumes, reducing the required material and space. |
Thermal Stability [8,20,67,87,95,96,97,98,99] | The capability of PCM to maintain its thermo-physical properties, such as phase transition behavior, even after facing several melting and solidification cycles | Must have the ability to be stable over long-term use or at many cycles. Where it is found that: A few PCMs can sustain up to 3000 thermal cycles, showing negligible degradation. A few have shown stability over 1500 thermal cycles. | Better thermal stability ensures long-term performance, robustness, and steady behavior of the PCM for steadfast energy storage and release over the building lifecycle. |
Compatibility with construction materials [5,8,39,87,100] | The potential of PCM to not chemically react adversely with nearby materials, such as corrosion | The PCM must not be: Corrosive. Reactive. Create segregation. React with encapsulation materials. | Better compatibility of PCM with construction materials can prevent degradation of the PCM or building structure, resulting in guaranteeing the integrity and safety of the system. It further ensures that the PCM can be perfectly integrated without damaging the structure or any degradation of the materials. |
Technique | Description | Merits | De-Merits |
---|---|---|---|
Direct incorporation [8,40,59,62,115,118,119,131,153,165,166] | PCM in nano-form or liquid form is blended with building materials like concrete, mortar, and Plaster during production phases | One of the easiest and most economical techniques. Requires no special expertise and can be easily implemented. It can increase the thermal storage capacity of the construction materials. | During the melting phase, there is a high risk of PCM leakage. It may cause a reduction in the mechanical strength of the construction materials. This may affect the hydration process. There is a risk of discordancy, corrosion, and fire vulnerability with a few PCMs. |
Immersion [19,40,115,167,168,169] | Building materials are immersed in liquid PCMs, which are absorbed through capillary action | Simple technique to integrate PCM into porous materials. This technique is practical and cost-effective. | Has potential for leakage and incompatibility. May disrupt mechanical properties and durability. It can be affected by the hydration products of the building materials. Can cause a non-uniform distribution of PCM. |
Encapsulation [6,40,112,126,137,144,149,164,170,171,172,173] | PCM is entrained in a shielding case or ampule before incorporation | Contribute to avoiding liquid PCM leakage in a phase change process. Ensures the provision of thermal stability, compatibility, and reliability. Provides a greater heat transfer rate per unit volume. Microcapsules can be utilized as a partial substitution for aggregates. Macro-capsules can be integrated into walls, floors, and ceilings without mixing with the base materials. | Not as cost-effective as direct incorporation and immersion methods. A few encapsulating materials can cause a decline in the thermal conductivity of the PCM. The capability to cause breakage of the microcapsules during the mixing phase. In macroencapsulation, there is a possibility of solidifying PCMs at the edges. Microencapsulation can lead to a reduction in the mechanical properties of the building materials. |
Shape-stabilized PCMs [128,152,153,164,174,175,176,177] | PCMs are enclosed in a carrier matrix made of a polymer of porous materials | Ensures to maintain shape and avoid leakage even if PCMs are in the liquid phase. This consequently removes the need for container requirements. Provides good thermal conductivity and large specific heat. The end product is highly reliable and efficient. | Much more expensive to execute it. Some poor thermal properties limit its adoptability at a large scale. |
Form-stable PCMs [160] | PCMs are mixed with compatible materials to develop a composite material having better structural integrity | Ensures the retention of a higher amount of PCM having no leakage at melting temperatures. Comparatively, a reliable technique. | Not cost-effective to implement it. |
Research Study | Brick Embedded with PCM | Position of PCM | Findings |
---|---|---|---|
Huang et al. [204] | Hollow bricks with C16H34 PCM | Brick cavities are filled. | Compared to non-PCM bricks, the average heat flow on the inner surface is decreased by 8.57 W/m2. Inner surface and midsection temperatures are increased by 0.99 °C and 3.85 °C, respectively. |
Fahrurrozi et al. [205] | Standard bricks have paraffin-based ice bags with a ratio of 50:50 | Filled into brick cavities. | Substantially reduced the temperature variance. Showed higher heat transfer rates in the phase transition process. |
Ru et al. [206] | Recycled aggregate pavement bricks with PEG-400/SiO2 or Tet/SiO2 composite PCM | Mixed with the brick materials | Compressive strengths after 28 days for PEG-400/SiO2 and Tet/SiO2 were 5.98–18.35 MPa and 10.37–16.36 MPa, respectively. Thermal conductivity is reduced by 14.5–38.3% using PEG-400/SiO2, while 6.4–41.4% using Tet/SiO2 in comparison to ordinary recycled aggregate pavement bricks. |
Kumar et al. [207] | Geo-polymer bricks with paraffin wax | Incorporated | Samples dried under solar heat were compared with non-PCM samples. 6.1% higher compressive strength. 19.5% higher tensile split strength. 8.1% higher flexural strength. |
Chihab [208] | Hollow-fired clay bricks with 20 wt% of PCM32 | Within the brick structure | Heat flux swings decreased by 34%. A delay of 2.5 h in the infiltration time of the external thermal temperature. |
Research Study | PCM-Integrated Walls and/or Roofs | Location of PCM | Findings |
---|---|---|---|
Dardouri et al. [261] | Exterior or interior walls and roofs with Infinite R™ PCM have different melting points | External, internal, and double-layer |
|
Hamidi et al. [212] | External walls where PCM is incorporated into terracotta bricks | External walls |
|
Hu et al. [262] | Roof with thermochromic coating-PCM | Varied position and thickness |
|
Huang et al. [266] | Roof with PCMs RT27, RT31, RT35HC, PT37 | The external side of the roof, between the external mortar and the concrete layer |
|
Rahimpour et al. [263] | All elements of the building, such as the roof, walls, and floor, with MT21 and MT23 PCMs | 0.03 m PCM layer below the plasterboard |
|
Factors | Description | Impact on Performance Evident from Literature |
---|---|---|
Melting Temperature [8,37,67,187,233,250,282,283] | The temperature at which the PCM changes from a solid state to a liquid state | PCMs’ melting temperature must be in the range of the average temperature of the application; As for building envelope uses, the PCM melting point is 22–28 °C. In literature, it is found that PCMs having melting points of 19–29 °C performed efficiently. Another study found that 21 °C-PCM utilized in roofs and walls showed efficient results. Furthermore, it was investigated that PCM layers having melting points of 22, 24, and 26 °C do not have an efficient impact, and it was determined that the performance depends on environmental conditions and volumetric quantity. It is found in the literature that in China, for hot summers and cold winters, the suitable melting temperature is 25–31 °C, whereas for northeast China, it is 24–26 °C. It was found that a PCM having 32 °C utilized in a glazed roof decreased the peak temperature by 16.3 °C. Moreover, a 47.5% reduction was observed in the energy consumption and a 40 min increase in the time delay. Another study suggests that using PCM with a melting point of 19–34 °C can reduce energy consumption. |
PCM thickness [28,117,187,216,233,269,270,284] | The thickness of the PCM layer inside building commodities | Application of expanding the PCM thickness can enhance the thermal properties to some extent, further increasing it can also reverse the trend; Literature suggested different thicknesses, such as a PCM having a thickness of 10–30 mm, improved the thermal performance, whereas a 16 mm thick PCM employed in a glazed roof decreased the energy consumption and improved the indoor thermal environment comfort. Another study conducted in China used a PCM layer having a thickness of 12–30 mm. Moreover, it was found that a 5–10 mm thick layer of PCM increased the interior thermal comfort while reducing the heating and cooling loads, and temperature variations. |
PCM position [40,60,62,128,262,285,286,287,288,289,290] | The location of the PCM inside the construction materials, such as roof, floor, wall, and inside the building envelope, like exterior, middle, and interior | The location of the PCM inside the building envelope substantially impacts its performance in regulating the interior temperature, further, the proximity of the PCM to the inside of the spaces is more beneficial, therefore, the best position will allow the PCM layer to completely melt during the day and solidify at nights. It is found in the literature that putting PCM in the ceiling is more efficient than putting it in the wall. The middle location of the element can enhance the building’s annual performance. For cooling purposes PCM layer must be placed near the outside of the building element, whereas, for heating purposes, the position must be changed to the interior side. Literature proposed that the use of the PCM-incorporated bricks showed better results when PCM was placed close to the interior side. Another study observed that placing a PCM in the wall’s middle layer decreased temperature fluctuations. |
Volumetric Change [83,233] | An alteration in the volume of the PCM during a phase change process | A slight change in the volume during the phase transition process is necessary to avoid any confinement issues. A study suggested that the cavity of the glazing unit is not filled because of the volumetric expansion when PCM melts. |
Vapor pressure [83] | The pressure applied by a vapor in thermodynamic equilibrium with its condensed phases | The ideal PCM for incorporation into building materials must have as low a vapor pressure as possible to avoid any confinement issues. |
Density [38,71,216] | Mass per unit volume of PCM | Higher densities are preferable so that the material can occupy minimal volume. It is observed in previous research that a PCM having a density of up to 1640 kg/m3 is used. Whereas increased microencapsulation of PCMs can decrease the density of the materials. |
Optical properties [61,233,291] | The transference, absorptance, and reflectance of the glazing and PCM | Solar transmittance can be affected by the thickness and extinction coefficient of the PCM, where the solar transmittance of glazing can change between 0 and 0.8. A study observed a 39.5% reduction in the heat gain while using PCM. Another research study utilized Prisma solar glass in TIM-PCM walls and showed improvement in thermal performance. |
Latent heat [52,165,187,292,293] | The amount of heat stored or released during the phase transition of PCM | A higher latent heat of fusion per unit mass is necessary, which permits fewer materials to keep the required amount of energy. Literature suggests that the required amount of latent heat fusion is higher than 120 kJ/kg. A study utilized a PCM having 161.8 kJ/kg latent heat of fusion. Paraffin wax is utilized with a latent heat of fusion of 190 kJ/kg. It is found in the literature that PCMs up to 248 kJ/kg are used in different research. |
Thermal conductivity [71,80,294] | The ability of PCM to conduct heat | Higher thermal conductivity of PCM is beneficial because it increases the rate of thermal charging and discharging, whereas PCMs with low thermal conductivity can benefit in insulation. The studies suggest that PCMs having thermal conductivities greater than 0.5 W/mK are preferable. |
Chemical stability [20,52,60,71] | The capability of PCM to resist chemical degradation over time | PCMs should have suitable chemical stability when exposed to operating temperatures. Furthermore, PCM must have steady phase change properties over many cycles. In literature, it is found that organic PCMs exhibit better thermal and chemical stability. A study on paraffin-based PCMs showed that it has good chemical stability and resists degradation in high PH environments. Also, it exhibits a non-corrosive nature. |
Specific heat [295] | The property of PCM that indicates the amount of heat required to change its temperature by a specified amount. It is measured for both liquid and solid phases of PCM | A higher specific heat capacity directly increases the thermal inertia of the building envelope. This helps in stabilizing indoor temperatures by regulating heat transfer and reducing temperature fluctuations caused by external conditions. |
Climate [279] | The usual weather conditions, like temperature, solar radiation, and moisture content | The weather conditions affect the optimized position of the PCM. Guo et al. [279] tested the performance of a PCM wallboard under real solar radiation and seasonal weather. It was found that efficiency is very dependent on environmental conditions and volumetric quantity. |
Method Used | CFD Package Used | Context/Findings |
---|---|---|
Enthalpy Method & Effective Heat Capacity Method [319] | MATLAB (using FDM) | Context: Experimental validation of transient nonlinear heat transfer processes within PCMs, analyzing how factors like melting/freezing temperature ranges, the width of the phase change temperature ranges, and liquid fraction consideration impact the accuracy of both the enthalpy and effective heat capacity methods. Findings: The Effective Heat Capacity Method consistently demonstrated higher accuracy than the Enthalpy Method, primarily because its treatment of latent heat is closer to the actual, non-linear physical process. The enthalpy method’s averaging of latent heat over a temperature range is a simplification that does not fully capture the non-uniform, non-linear nature of phase change (which follows a parabolic DSC curve). For the enthalpy method, narrower temperature ranges around peak temperatures resulted in more accurate results. It was concluded that if melting and freezing temperature ranges differ, each range should be used for accurate calculations. Considering the liquid fraction is important for PCMs, where the phase transition is incomplete. |
Solidification and Melting (SM) Model (Enthalpy-Porosity Formulation) & Apparent Heat Capacity (AHC) Method [312] | ANSYS Fluent | Context: Compares the Solidification and Melting (SM) model and the Apparent Heat Capacity (AHC) method in ANSYS Fluent, including the simulation of natural convection using temperature-dependent density, validated against experimental and literature data. Findings: The AHC method is favored by the authors, as it accurately captures the non-linear phase transition behavior without needing an arbitrary “mushy zone constant” (which is often used to fit experimental data in the SM model and can lead to non-physical melting or solver divergence). The SM model applies a linear relationship for the liquid fraction, which is less accurate for real PCMs with non-linear phase transitions.19 While SM can yield similar temperature curves, it often shows larger deviations from measured data. Both methods are highly dependent on the selection of thermophysical properties. |
CFD-based Solidification and Melting Model (implicitly uses linear method for properties, likely effective heat capacity variation) [309] | ANSYS Fluent | Context: Analyzes heat transfer in building walls using Sodium Hydrogen Phosphate PCM, aiming to manage thermal transfer and store energy for cooling. Findings: The numerical model showed good similarity with experimental results. The PCM walls demonstrated a damping effect on indoor temperature fluctuations, reducing maximum and increasing minimum temperatures by approximately 5 °C compared to non-PCM walls. The PCM’s behavior, including solidification and absorption of accumulated energy, contributes to reducing inner temperature variance. The study found that results depend significantly on PCM thickness, inlet cooling temperature, and mass flow rates. |
Enthalpy Method & Effective Capacity Method [325] | Not specified (various simulation tools like Energy-Plus are discussed) | Context: Provides a general overview of progress of PCM technology usage in building applications. Findings: EM was employed to account for the different thermophysical properties in a composite wall system. EHCM was utilized for PCM simulation in radiant floor systems. Overall, PCM models are found to significantly decrease heating and cooling loads by augmenting the thermal storage capacity of building envelopes. |
Modified Specific Heat (effectively Apparent Heat Capacity) [326] | COMSOL Multiphysics (3.5) | Context: Focuses on the solid-liquid phase change heat transfer process within a simple rectangular enclosure heated from one side, assessing the influence of the PCM melting temperature range. Findings: The model successfully simulated melting behavior by modifying the specific heat to account for the latent heat of fusion across the PCM’s melting temperature range. The validation clearly demonstrated the impact of incorporating a “mushy region” (represented by the modified specific heat) on the temperature profile in the liquid PCM and the behavior of the melting front. It was noted that numerical results tended to underpredict the total heat flux and yielded lower temperatures in the liquid PCM phase over longer periods. |
Enthalpy Method & Apparent Calorific Capacity Method (ACCM) & Heat Source Method (HSM) [55] | Not specific (Mentions commercial codes like FLUENT and COMSOL in a general context) | Context: Reviews numerical tools for modeling phase change problems, specifically focusing on the Stefan problem and fixed grid methods for PCMs in cement-based composites. Findings: The ACCM and HSM are preferred for finite element procedures because temperature is the sole dependent variable. The HSM is considered the best choice for finite element simulations and PCM analysis as it can be applied to gradual, sharp, and isothermal phase processes. The Enthalpy Method (EM) uses enthalpy to distinguish sensible and latent heat. The ACCM is simpler as it lumps sensible and latent heat, while HSM treats latent heat as a source term in a temperature-based equation. |
Various Models (Single-phase additional heat source, Equivalent specific heat capacity (single/two-phase), Enthalpy (single/two-phase), Multiscale models) [322] | Not specified (General Numerical Methods) | Context: Reviews and analyzes various mathematical models for the thermal-hydraulic processes of microencapsulated phase change slurry (MEPCS). Findings: Enthalpy models are considered more flexible than additional heat source and effective specific heat capacity models because they do not require difficult-to-obtain input correlations. Two-phase models are generally more accurate than single-phase models for heterogeneous flow, but demand higher computational cost and may oversimplify the phase change inside the capsule. Multiscale models offer the highest accuracy and can describe non-linear behavior and subcooling effects, but are complex and currently less widely adopted. All macroscopic models reviewed assume a “homogenization temperature” inside the capsule, which limits their ability to capture non-linear phase change behavior. |
Effective Heat Capacity Method (DSC Cp-T method) [49] | Modelica (Dymola) | Context: Investigates the design and evaluation of an integrated latent heat thermal energy storage (ILHTES) system for residential buildings, combining a PAHX with an air conditioning unit. Findings: This method provided heightened accuracy in effectively predicting both PCM temperature and air outlet temperature, outperforming both the standard effective heat capacity and enthalpy methods.5 The study’s long-term simulations (covering an entire cooling season) allowed for a comprehensive evaluation of the system’s efficiency, overcoming the limitations of short-duration CFD simulations. Using RT25 PCM in Budapest resulted in a 32.4% energy saving ratio (ESR), with RT25 generally outperforming other PCMs (RT18, RT20, RT27) due to its ability to leverage larger temperature differences with the nighttime outdoor environment for more efficient heat transfer and solidification. |
Apparent Heat Capacity Method [327] | ISOLAB code (building simulation code) | Context: Empirical validation of a building thermal model that incorporates PCM into a complex roof structure. The model was integrated into a multi-zone building simulation code. Findings: The numerical thermal model successfully predicted the dynamic thermal behavior of PCM, showing encouraging results for various wall types (with or without PCM). The method employs a smoothed Heavisine function to manage the discontinuity in specific heat during the phase change. For proper simulation, it required the use of small, fixed time steps and careful adjustment of mesh size and solver settings. |
PCM Benefit/Barrier | Relevant Building Code/Standard | Incentives/Programs | Remarks |
---|---|---|---|
Reduced peak cooling/heating loads [28,37,52] | PCM use helps achieve goals related to energy efficiency, such as those implied by the Building Energy Efficiency Standard (BEES). Guidelines like Indicator 7.1.2 of the UN SDGs emphasize efficient fuels and technology combinations for household energy use, including space heating, to ensure health benefits. | The application of PCMs for thermal comfort indirectly supports UN SDG 7.b.1, which relates to increasing the installed capacity of power plants generating electricity from renewable sources. Investment promotions in energy infrastructure and technology upgrades for sustainable energy services are relevant. | PCMs are used for thermal load shaving and shifting, reducing cooling/heating loads, and managing building material temperature. PCM integration can reduce peak cooling/heating loads and shift peak demand to off-peak hours, thereby alleviating pressure on the electrical grid. This can significantly reduce the reliance on mechanical heating and cooling systems. |
Improved indoor thermal comfort [52,258,397,409] | ASHRAE 44 guidelines are used in analyses of discomfort hours. ASHRAE Standard 55-2004 is mentioned in the context of predicting comfort. The EN-ISO 52120 standard guides smart heating control with resetting temperature setpoints. | UN SDG 7 (affordable and clean energy), to which PCMs contribute, aims to ensure health benefits through efficient fuels and technology. | PCMs enhance thermal comfort by moderating indoor temperature fluctuations and maintaining stable conditions. They are essential for offering better temperature control, especially in buildings prone to overheating during summer. |
Lower HVAC system size/operating costs [3,8,37,186,409] | PCM incorporation has shown better performance for cooling load reduction than for heating load reduction, impacting system sizing. Optimal PCM selection is highly dependent on site meteorological data and desired indoor temperature settings. | Potential annual energy savings of 5476.14 kWh, translating to a cost reduction of 1150 USD/year, and an estimated payback period of four years for PCM incorporation in external walls have been reported in a study. Cost savings in peak cooling loads and electricity cost savings (ECS) have been observed. | PCMs reduce energy consumption, leading to lower energy expenses and operational costs for heating and cooling systems. Energy savings up to 30% for wallboard-based PCM have been achieved. |
Enhanced renewable integration (thermal storage) [17,52,62] | UN SDG 7 (affordable and clean energy) directly links to PCM’s contribution to promoting clean energy sources. PCM use in buildings allows them to meet energy efficiency goals and minimize negative environmental effects. | UN SDG 7 indicators specifically mention solar energy, solar PV, solar thermal energy, and solar heating applications as areas where PCM contributes. Investment promotions in energy infrastructure are key to supporting the adoption of renewable energy technologies. | PCMs are effective thermal energy storage media that can store and release heat during phase transitions. They are applied to enhance the thermal mass of building structures, enabling the harnessing of solar energy and reducing reliance on non-renewable sources. |
Cost premium of PCM materials [17,37,71,410] | Cost-effectiveness is a crucial criterion for PCM selection and integration into buildings. | While some studies report a payback period of four years, others indicate payback periods ranging from 10 to 23.31 years. Thorough assessment and cost analysis are essential for the practicality and financial feasibility of overall building applications. | PCMs can be more expensive than conventional insulating materials, and their integration may require more engineering and construction work. Micro/nanoencapsulations are typically the most expensive PCM incorporation techniques. |
Installation complexity (retrofits) [8,37,52,411] | Thermally Activated Building Systems (TABS), while enhancing the building envelope, cannot be installed in existing buildings as they require implementation during initial construction. | The application of PCM in retrofitting projects for energy-efficient transformation of existing structures is identified as a future scope to attain the UN SDGs. | PCM is typically integrated during the construction process or added as a separate layer within the building structure. While some PCM panels can be installed during the construction phase, they can also be directly attached during the retrofitting phase using adhesives or fasteners. |
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Rahman, I.U.; Manca, O.; Buonomo, B.; Bounib, M.; Rehman, S.U.; Salhab, H.; Caggiano, A.; Nardini, S. Assessment of Phase Change Materials Incorporation into Construction Commodities for Sustainable and Energy-Efficient Building Applications. Buildings 2025, 15, 3109. https://doi.org/10.3390/buildings15173109
Rahman IU, Manca O, Buonomo B, Bounib M, Rehman SU, Salhab H, Caggiano A, Nardini S. Assessment of Phase Change Materials Incorporation into Construction Commodities for Sustainable and Energy-Efficient Building Applications. Buildings. 2025; 15(17):3109. https://doi.org/10.3390/buildings15173109
Chicago/Turabian StyleRahman, Ihsan Ur, Oronzio Manca, Bernardo Buonomo, Meriem Bounib, Shafi Ur Rehman, Hala Salhab, Antonio Caggiano, and Sergio Nardini. 2025. "Assessment of Phase Change Materials Incorporation into Construction Commodities for Sustainable and Energy-Efficient Building Applications" Buildings 15, no. 17: 3109. https://doi.org/10.3390/buildings15173109
APA StyleRahman, I. U., Manca, O., Buonomo, B., Bounib, M., Rehman, S. U., Salhab, H., Caggiano, A., & Nardini, S. (2025). Assessment of Phase Change Materials Incorporation into Construction Commodities for Sustainable and Energy-Efficient Building Applications. Buildings, 15(17), 3109. https://doi.org/10.3390/buildings15173109