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Review

Improving the Clinical Performance of Dental Implants Through Advanced Surface Treatments: The Case of Ti and ZrO2 Coatings

by
Mohamed Aissi
1,2,
Qanita Tayyaba
2,
Azzedine Er-Ramly
1,
Hendra Hermawan
2,* and
Nadia Merzouk
1,*
1
Odontological Biomaterials and Nanotechnology Research Laboratory, Faculty of Dental Medicine, Mohammed V University, P.O. Box BP 6212, Rabat 10100, Morocco
2
Department of Mining, Metallurgical and Materials Engineering, Laval University, Quebec City, QC G1V 0A6, Canada
*
Authors to whom correspondence should be addressed.
Metals 2025, 15(3), 320; https://doi.org/10.3390/met15030320
Submission received: 23 January 2025 / Revised: 11 March 2025 / Accepted: 13 March 2025 / Published: 14 March 2025
(This article belongs to the Special Issue Advanced Biomedical Materials (2nd Edition))

Abstract

This review summarizes the development of surface treatments applied to dental implants with the aim of improving their clinical performance. It covers the advancement of various techniques, from the conventional to the more advanced ones. Among the recent advancements, surface texturing has enabled atomic and structural modifications of implant surfaces at the micro- and nanoscales, improving tissue–material interactions. Acid etching and atomic layer deposition applied onto implant surfaces results in optimized osseointegration by stimulating the deposition and proliferation of osteoblasts and fibroblasts. The atomic layer deposition of TiO2, ZnO, ZrO2, and CaCO3 has proven effective in improving osseointegration and tackling corrosion. Corrosion is still an important issue, whereby metals released from titanium implants and their associated degradation products cause local and systemic side effects, leaving a wide avenue for future research. The development of hybrid dental implants is envisaged through new materials and technologies, such as additive manufacturing, which may play a critical role in the fabrication of patient-specific implants with tailored nano-topography capable of enhancing such properties as antibacterial activity and osseointegration.

1. Introduction

One of the desired clinical abilities of dental implants is osseointegration, which implies a dynamic biological process by which bone tissue grows directly into the surface of an implant. Many factors affect osseointegration, such as the surface structure of the implants, the specific conditions at the surgical site, the type of bone taken into consideration, and the patient’s general health condition [1,2,3,4]. The surface structure of the implant can be engineered to enhance its osseointegration capabilities by means of various surface treatments, including sandblasting with fine particles, acid etching, and heat treatments, which modify the implant’s surface structure to promote bonding with the bone [5,6,7,8,9,10,11,12].
Beside affecting osseointegration, the surface structure of dental implants also affects the implant–abutment interface, especially those made of titanium (Ti) alloys; these are subjected to wear, fatigue, and corrosion. These tribological phenomena can lead to the release of the metallic ions of the alloy’s component, including Ti, Al and V, potentially causing local complications [13]. At the implant–abutment interface, the quality of the Ti-based implant, manufacturing, and the precision of the connection fit are critical to ensuring the interface’s stability against occlusal forces [13,14,15,16]. Deviations greater than 10 μm in the connection fit can cause biological issues and biomechanical deficiencies [17,18]. An increasing stress on the implant and the surrounding bone can potentially lead to fractures and implant loosening. In addition, the subgingival space formed by an unfit connection can cause micro-infiltration, promote bacterial growth, and cause peri-implantitis [19,20,21].
Apart from the surface treatment of Ti-based implants, attention has recently been focused on zirconium dioxide (ZrO2)-based surfaces, which have shown encouraging results but still lack long-term clinical data to confirm their osseointegration capabilities. Previous studies have identified significant problems, including high failure rates and peri-implant crestal bone loss associated with ZrO2-based surfaces [22]. Although it is considered to be an inert biomaterial, there is evidence that ZrO2 is involved in biological interactions such as the adsorption of blood proteins and cell migration [23,24]. These interactions, coupled with the chemical bonding and degradation properties of ZrO2, make further study worthwhile. More efforts are underway to enhance ZrO2-based surfaces, focusing particularly on their morphological and bioactive properties to optimize cell attachment, proliferation, and differentiation during bone healing [24,25].
The objective of this study is to review the main surface treatment methods that improve the clinical performance of Ti- and ZrO2-based dental implants. It explores in detail the specificities of each method while examining the impact of changes in surface composition and morphology on osseointegration. This review was conducted following a systematic literature search to provide proper coverage of the latest developments in dental implant surface treatment, using PubMed, Google Scholar, and Web of Science, between 2017 and 2025. Boolean operators were utilized to limit the search strategy for the choice of proper studies. The key search terms utilized are shown in Table 1. In order to ensure scientific integrity, certain exclusion and inclusion criteria were utilized. Studies were included if they dealt with surface alterations in titanium- and zirconia-based dental implants, i.e., those that reported osseointegration, mechanical stability, antimicrobial properties, and bioactivity. Only peer-reviewed journals from Web of Science from 2017 to 2025 were included. The exclusion criteria were studies not specifically related to dental implants or biomaterial coatings, non-English-language publications in the absence of translated copies, and studies lacking experimental or clinical data. Finally, the papers included in this review were evaluated on the basis of their scientific contribution to the surface treatment of dental implants prior to their inclusion. Through this systematic process, the very best highly applicable and scientifically rigorous studies were selected, enabling the most detailed examination of recent developments within the field.

2. Conventional Surface Treatments for Dental Implants

The techniques included in this category are machining, grit blasting, acid etching, blasting–acid combinations, anodizing, and plasma spraying, as summarized in Table 2.

2.1. Machining

Branemark introduced the first machining process used for biomedical and dental implants by using a large lathe with high-speed rotation to shape implants from hard metals [26]. This manufacturing method produces precise dimensions but leaves a surface with macroscopic or microscopic roughness, thus clinically lengthening the bone-healing time to four to six months for rehabilitation [26,36]. Current digitally controlled lathes speed up the shaping process, improve surface quality, and reduce human error [37].

2.2. Grit Blasting

One of the most widely used methods for improving the osseointegration of dental implants in less dense bone areas is surface treatment by sandblasting with micro- or nanoparticles, offering efficiency and low costs (Figure 1a). This process projects particles such as alumina, Al, Ti, or hydroxyapatite onto the implant surface using high-pressure machines, creating numerous indentations. These indentations have varying sizes depending on the size and material nature of the used particles. However, too often, the absence of standardization in measuring the roughness of a surface limits uniformity [5,6]. Sandblasted surfaces show an improved osseointegration time compared to machined or smooth surfaces [5,6,36].

2.3. Acid Etching

In general, to a certain degree, a rougher implant surface promotes increased cell colonization and accelerates the osseointegration process [38]. Acid etching is another widely used technique for enhancing surface roughness or clean implant surfaces (Figure 1b). The most common acids used in this method are nitric acid (HNO3) [39] and phosphoric acid (H3PO4) [29]. This chemical treatment depends on the type, concentration, temperature, and exposure time of the acid and thus produces different topographies [5,6,9,11]. Acid etching removes manufacturing residues and produces roughness at both the micro- and nanometric levels [27,40]. Its advantages are the acceleration of osseointegration and the reduction of biofilm formation. However, over-etching can result in undesirable surface deformations; rigorous standardization and control of the process are therefore required [41].

2.4. Grit Blasting–Acid Etching

Sandblasted coarse-grained acid etching (SLA) is a combined method incorporating physical and chemical modifications in developing favorable morphology [5,6]. This enhanced approach increases osseointegration and cell adhesion, and the desired effects may be obtained within as little as one to two months of use [5,6]. The acidic agents not only clean the residues from sandblasting but also enhance the surface by making the process self-reinforcing. This is widely recognized as the most effective surface modification technique and provides outstanding success rates in various applications over the long term [11,29,30]. However, proprietary approaches adopted by manufacturers make it challenging to evaluate and optimize specific parameters.

2.5. Anodizing

In recent years, anodization has become another popular method for producing nanotubes and nanopores on the implant surface (Figure 1c). The process is electrochemical, with the utilization of an electrolytic solution and a cathode–anode system, and the application of a controlled temperature and voltage or current [9,27,31,42]. It is usually carried out in combination with acid etching or other methods, and it stimulates the growth of oriented nanotubes that enhance osseointegration to a significant degree within one to two months [6,33]. The current research focuses on functionalizing anodized surfaces for drug delivery applications [9]. The surface topography characterization, conducted via scanning electron microscopy (SEM), revealed the microscale and nanoscale features of the treated Ti-based implant before and after double acid etching with subsequent anodizing (Figure 1d and Figure 1e, respectively).

3. Recent Surface Treatment Methods Applied to Ti-Based Implants

3.1. Anodic Spark Deposition Technique

Electrochemical surface modification plays a crucial role in the preparation of biocompatible coatings and microstructures and is a considerable feature of manufacturing methods in this field. Anodic spark deposition technique (ASD) is an advanced plasma chemical and electrochemical technique used to fabricate ceramic surfaces on anodic metal substrates, normally made of Ti and Ti alloys, as shown in Figure 2. This process is known under various designations in the literature, namely “Anodische Oxidation unter Funkenentladung”, dielectric decomposition process, micro-arc oxidation, plasma electrolytic oxidation, and anodic plasma chemical process. ASD has been instrumental in developing surfaces such as Ticer and Ti Unite [43,44,45,46,47], demonstrating long-term clinical effectiveness. The coatings produced using this method incorporate elements from the electrolyte and the anode material. For instance, calcium or phosphorus can be integrated into the surface oxide by optimizing electrolyte composition and coating conditions, enhancing cell growth and bone adhesion on implant surfaces [48]. This process enhances the thickness of the oxide film at a given anode potential, which decreases the resistance at the critical electrical breakdown point, enabling the ASD process to be terminated in a controlled manner based on film thickness. Fast cooling with a cooling rate of approximately 10⁵ K/s of the molten oxides prevents the crystallization of the solid compounds formed and grants the properties desired for the surface.
The voltage and duration of anodizing directly influence the thickness of the oxide layers on pure Ti implants [50]. Different oxide layer thicknesses can be achieved using various electrolytes, including sulfuric, phosphoric, or acetic acid, sodium hydroxide, or calcium hydroxide. Anodizing in acidic electrolytes generally requires higher voltages than in alkaline solutions [51]. Increasing the electrolyte concentration and temperature lowers the anodic formation voltage, formation rate (nm/s), and current efficiency (nm·cm2/°C). Conversely, increasing the current density and anode–cathode surface ratio enhances these parameters. Coatings produced via ASD are typically amorphous to X-rays. The anodic oxidation of pure Ti predominantly yields anatase, while higher voltages during spark discharge produce a thicker oxide layer composed of a rutile–anatase TiO2 mixture [50]. Anatase, which crystallizes in a tetragonal system and is rarely pure, transitions to rutile at around 915 °C. The most important modification of TiO2 is rutile, which is also tetragonal, while another modification, brookite, crystallizes in an orthorhombic system. These ceramic oxide layers provide several advantages: a specific porous structure (Figure 2b), very good adhesion to the implant base up to 26 MPa, the possibility of modifying the chemical composition of the coating, and durability in the long term. This method has been successfully applied to produce Ti-based implants with osseointegration coatings [43,45,46,52,53,54].
One of the disadvantages of Ti-based materials is their gray color, which can be discolored through thin mucous membranes or after recession; it thus represents an aesthetic problem, especially in anterior teeth. Zirconia, also known as zirconium dioxide (ZrO2), is a synthetic, hard, white crystalline oxide. The Ti-ZrO2 combination has been emphasized for its potential features, taking advantage of ZrO2’s mechanical strength, which is equal to that of stainless steel, along with its superior biocompatibility and natural tooth color [55,56]. The early implants made of ZrO2 bodies and coatings of TiO2 demonstrated problems related to mechanical stability and toxicity [57]. Very recently, Ti-based implants were prepared with ZrO2 coatings [58,59] via anodic plasma-electrochemical oxidation in aqueous electrolyte solutions with different concentrations of Zr(SO4)2, supplemented by KF and/or H3PO4 (Figure 3). These surfaces in vitro exhibited equally superior effects on osteoblastic cells with Ticer by markedly accelerating osteoblast differentiation when compared to smooth-surface topography, represented here by pure Ti and ZrO2. It promoted morphological changes in osteoblasts, generating the cell cluster that could facilitate quicker bone formation. The structure design keeps the integrity of titanium for mechanical performance, with its good biocompatibility from the nature of preserved ZrO2.

3.2. Atomic Layer Deposition Technique

Biological inertness reduces the possibility of osseointegration for ZrO2. The atomic layer deposition technique (ALD) of depositing ZrO2 on Ti-based implants appears to be a promising solution to optimizing osseointegration in order to improve osteogenesis and reduce the risk of bacterial infections [60]. To enhance osteogenesis and reduce bacterial infections, by Tatsuhide Hayashi et al. [61] studied the deposition of Zn oxide onto ZrO2. Four samples were prepared and tested in this study: pure ZrO2, ZnO deposited by ALD onto sandblasted ZrO2 and acid-etched ZrO2, and ZnO deposited on sandblasted and acid-etched ZrO2. The in vitro assays showed the effectiveness of ZnO against S. aureus, E. coli, and P. gingivalis and also enhanced MC3T3-E1 cell adhesion and promoted osteogenic differentiation [62]. In another study [63], it was shown that determining the optimal ZnO thickness is critical to preventing toxic metal release during clinical use. In addition, an optimized combination of TiO2 layers and Ag nanoparticles applied to the nanostructured 316L stainless steel demonstrated remarkable antimicrobial efficacy, providing an innovative solution to enhance the biocompatibility and durability of medical implants [64]. Alumina (Al2O3) is a widely used ceramic in dentistry; it is applied in implants, sealants for dental composites, bone cement materials, bases for fixed prostheses, and orthodontic supports [65]. Another researcher fabricated porous alumina membranes coated with thin layers of TiO2 using ALD for two different pore sizes: 20 nm and 100 nm in diameter [66]. In vitro studies using epidermal keratinocytes showed no significant differences in cell viability between the TiO2-coated and uncoated alumina [67]. ALD also showed promise in creating passive films that resist corrosion and bioactivity; it has been successful in protecting metallic and non-metallic surfaces across various fields.

3.3. Plasma Spraying and Plasma Electrolytic Oxidation

Biomimetic implant surfaces were created by applying hydroxyapatite (HA)-calcium-phosphate (CaP) coatings, which were intended to mimic bone’s atomic composition [34,68]. These coatings are applied via plasma systems in a vacuum or low-pressure environment, creating micro- and nanoscale surface layers. Commonly used materials include Ti, Au, Ag, and ceramics. Plasma effects produce the partial melting of surface oxides, together with high-temperature chemical reactions that provide solid phases, including spinel or mixed oxides. Their drawback is that they necessitate careful surgical handling because of their fragility at the interface, as well as increased bacterial contamination risks [68]. Modern plasma electrolytic oxidation (PEO) techniques modify the surfaces of Ti-based dental implants, ensuring predictable and long-lasting results in implant dentistry. PEO-treated implant surfaces show excellent osseointegration properties, regardless of the treatment variants applied. In addition, they have strong potential for application in the context of osteoporosis [69].

4. Recent Surface Treatment for ZrO2-Based Implants

ZrO2-based implants are distinguished by their excellent clinical success rate, high functional resilience, and high resistance to bending and compression while providing outstanding aesthetics [70]. Previous studies have shown that a significant alteration in the ZrO2 surface significantly affects the adhesion, growth, morphology, and differentiation of fibroblasts and osteoblasts, enhancing the osseointegration of implant surfaces [49,71]. Alterations in the surface physicochemical properties influence biocompatibility and osseointegration. Their effect is evaluated using histomorphometry analyses, which allow for the forecasting of clinical outcomes and the long-term stability of peri-implant tissues [72,73]. Therefore, several methods have been developed to improve the physicochemical properties of dental implants, to optimize both the initial bone response, the rapid and efficient integration of the implant into the bone upon insertion, and its long-term stability. The latter aspect relates to the durability of the implant, ensuring that it withstands mechanical stresses, biological interactions, and the environmental conditions of the body over time [3], as shown in Figure 4.

4.1. Laser Treatment

Laser treatment is one of the most promising methods for improving the osseointegration of ZrO2-based implants [75,76,77,78,79]. Souza et al. [80] applied laser texturing to enhance the bonding of prosthetic surfaces with lithium-disilicate-reinforced glass ceramics and zirconia resin cements. The use of lasers, which was performed under power densities of 1.0 and 1.5 kW/cm2, resulted in significant changes in material properties on the surface. The changes reduced surface roughness from 0.45 μm to 0.30 μm and improved the surface energy, as well as its wettability. As a result, laser-treated surfaces showed an increase in the bonding strength of resin cements; this is crucial to the long-term success of dental prostheses [80]. Additionally, laser treatment has been used to create micro-grooved surfaces on ZrO2-based implants. These surfaces can influence the collagen fiber organization, peri-implant bone architecture, and human cell metabolism. Various studies show that osteoblast proliferation, adhesion, diffusion, and protein synthesis occur on surfaces with regular micro-geometries [81]. In research conducted by Carvalho et al. in 2020 [82], femtosecond laser microstructuring was used to alter the ATZ surface for dental implant purposes. The topography of the laser-processed surfaces was enhanced, including micro-grooves, which provided improved cell adhesion and proliferation. The results showed that the microstructured ATZ surfaces enhanced bone formation and vascularization compared to untreated zirconia. The micro-grooves on the surface improved the orientation of the collagen fibers, improving the efficiency of the bone remodeling process. The enhanced bone integration is attributed to the increased surface roughness and the delivery of topographical cues that affect cell behavior, improving rapid osseointegration and improving the long-term stability of dental implants. These findings point to the potential of femtosecond laser microstructuring to improve the performance of zirconia-based implants in clinical applications [82]. Though the laser-treated micro-grooved ZrO2-based implants look very promising, further human studies should be carried out to establish their clinical efficacy.

4.2. ZrO2-Based Coatings

One of the main challenges in implant dentistry is the improvement of the biological and mechanical properties of implants by advanced surface coatings. Bioactive coatings on ZrO2 surfaces play a significant role in improving biocompatibility, antibacterial properties, and bioactivity. Such coatings promote the formation of HA in biological environments, which is a key factor for bone growth and osseointegration. These materials, which showed a variety of biological advantages, were among those studied for improving implant performance through reinforcement with silica [25,79,83,84,85,86,87], magnesium, nitrogen, carbon, CaP, HA, dopamine, and graphene. Recent studies have shown that the surface modification of zirconia using bioactive coatings such as hydroxyapatite and calcium phosphate significantly enhances osseointegration and mechanical strength [88].

4.2.1. Magnesium, Nitrogen, and Carbon Coatings

Magnesium coatings on ZrO2 have been shown to enhance osteoblast growth, hence improving its bioactivity in various research studies [89]. The nitrogen and carbon plasma immersion ion implantation (N2-PIII) of zirconia enhances its bioactivity, causing more cell adhesion and osteogenic differentiation compared to untreated zirconia. The coatings exhibit enhanced hydrophilicity and surface roughness, generating an environment that is conducive to bone cell attachment. Soaking in simulated body fluid leads to the formation of hydroxyapatite (HA) with cauliflower-like morphology on nitrogen- and carbon-implanted zirconia [90]. The modification of ZrO2 with the addition of nitrogen and carbon continues to improve its bioactivity and mechanical properties. The improvements include the deposition of a nitrogen-doped hydrogenated amorphous carbon (a-C:H:N) layer, resulting in increased hydrophilicity and bioactivity against bacterial growth. This layer reduces bacterial adhesion on Y-TZP surfaces compared to unmodified ones. Moreover, functionalized carbon nanotubes have been shown to increase the roughness and wettability of ZrO2 surfaces, improving cell adhesion by optimizing their osseointegration potential [91,92].

4.2.2. Hydroxyapatite and Calcium Phosphate Coatings

HA has a mineral composition similar to that of bone; it therefore favors tissue reaction and enhances osseointegration. Coating ZrO2 with HA changes it from a stable implant surface to a bioactive implant surface, thus enhancing osseointegration. HA-coated porous ZrO2 scaffolds have been used as drug carriers to enhance bone response and osseointegration [93,94,95]. HA-enriched CAD/CAM porous ZrO2 scaffolds significantly increased new bone formation compared to those without HA, highlighting the positive impact of HA on osteogenesis [96]. Combining various ratios of Yttria-stabilized Tetragonal ZrO2 Polycrystal ceramics (Y-TZP) and HA and a higher content of CaP resulted in the reduced chemical and mechanical stability and bioactivity of the material. The material was also found to precipitate an apatite layer spontaneously under certain conditions when submerged in simulated body fluids (SBF) of various concentrations, a biomimetic process with a composition close to blood plasma [97]. This phenomenon improves the bioactivity and osseointegration of the implants. The coatings obtained demonstrated excellent interfacial adhesion and good mechanical strength, especially those containing a higher proportion of tetragonal ZrO2 [83]. CaP, which has the same composition as bone, is bioactive itself and is thus considered one of the stimuli for bone repair. The coatings, however, exhibit limited stability and weak substrate adhesion. It is for these reasons that tri-CaP-reinforced HA coatings on ZrO2 have been studied. Indeed, coatings with open pores higher than 100 μm and bond strength as high as 24 MPa guarantee excellent interfacial adhesion in addition to absorbable and osteoconductive properties [98,99]. Recent studies highlight the importance of adding HA nanoparticles to implant surfaces modified by sandblasting and acid etching, along with examining nanolayered metal phosphate coatings as biocompatible drug reservoirs of antimicrobial medicines, such as silver nanoparticles, for more potent antibacterial protection and bioactivity assurance [100]. This approach improves peri-implant bone healing, thus promoting the improved osseointegration of the implants.

4.2.3. Graded ZrO2

CaP glass (CPG) osteoconductive coatings can accelerate osseointegration by preventing micro-movements between the implant and the surrounding tissue [100,101]. The residual outer layer of CPG acts as a protection barrier to the Y-TZP interior against hydrothermal degradation, as shown in Figure 5. In addition, CPG transforms into a layer of carbonated HA (CHA) and induces the direct adhesion of newly formed bone directly to the CHA layer when embedded in a mineral precipitation solution or simulated body fluid. Despite these advantages, there are relatively few investigations into the properties of the CPG/Y-TZP system, compared with extensive studies into glass-infiltrated ZrO2 structures [102,103,104,105,106,107,108,109]. Based on a recent comparison of the surface modifications of ZrO2-based implants available on the market, several techniques are used, including sandblasting, acid etching, lasers, and their combinations. Laser-treated surfaces have the best roughness and bone-implant contact (BIC). In addition, they promote cell adhesion and early bone formation through increased hydrophilicity. Finally, combination treatments, such as sandblasting followed by laser treatment or acid etching, also show favorable biological results [110].

5. Challenges and Limitations in Current Technologies

One of the principal concerns with dental implants is the need for them to be mechanically compatible with the surrounding bone. The mismatch in the elastic modulus between the implant materials (such as titanium and zirconia) and native bone can lead to stress shielding [111], wherein the over-rigidity of the implant reduces the mechanical loading on the bone, which can lead to bone resorption over time. New methods such as gradient materials, surface treatment, and composite implants have been proposed to minimize this issue, but there remains an issue related to balancing mechanical strength with flexibility [112]. Materials such as polyetheretherketone (PEEK) and its composite have been studied to modify the mechanical properties of the implant to closely match natural bone to reduce stress shielding and provide implant stability. It is difficult to optimize the maximum mechanical strength to a good level of flexibility. Additionally, occlusal loading and fatigue resistance should be taken into consideration to prevent implant fracture and ensure long-term clinical success [113]. Occlusal loading and fatigue strength also need to be addressed to prevent implant fracture and early failure during clinical procedures [114].
Peri-implant infection and biofilm formation remain the primary concerns regarding implant survival. Biofilm formation by Porphyromonas gingivalis and Streptococcus mutans on the surface of an implant has the potential to lead to peri-implantitis, which can result in the instability of the implant [115]. New trends in antimicrobial coatings, such as silver nanoparticles, zinc oxide, titanium dioxide, and bioactive peptides, have proven to be highly promising in preventing bacterial adhesion [116]. However, cytotoxicity issues, the release control of antimicrobial molecules, and the durability of these films over the long term still need to be addressed. Smart films that release antimicrobial species in response to bacterial activity but do not affect normal tissue need to be the subject of future investigations [117].
The success of implantation depends on osseointegration (direct bone–implant contact) and osteoconduction (the development of bone along the implant surface). Surface treatments such as acid etching, anodization, and plasma spraying enhance bone integration, but achieving quick and stable osseointegration remains problematic, particularly in osteoporotic bone or in the presence of systemic disease (e.g., diabetes, smoking-related disease) [118,119]. Ongoing research focuses on topics including biochemical surface alteration through bioactive molecules such as bone morphogenetic proteins (BMPs), calcium phosphate deposition, and collagen interfaces for the enhancement of cell adhesion and differentiation [120]. The stability of such systems in the long term, as well as their biological acceptance, must be proven clinically.

6. Prospective Approaches for Dental Implant Surface Engineering

Hybrid dental implants will soon follow as surface technology and material science technologies evolve further. Additive manufacturing, or 3D printing, is fast emerging as a revolutionary method for creating patient-specific implants with customized nano-topographies. Such modifications improve antibacterial functionality and osseointegration, but the mass production of homogeneous nanostructures is an enormous challenge [120]. Even though the technology has the potential to customize implants, the fabrication time and cost must be minimized for more widespread clinical applications [121]. Future dental implants can be integrated with advanced drug-delivery systems with the externally controlled release of therapeutic molecules in response to temperature, pH, or electromagnetic fields [122]. This would optimize the therapeutic effect due to controlled drug release, avoid burst effects, and enhance the healing process. Smart implants equipped with biosensors can monitor cell attachment and tissue growth and control drug release accordingly, beyond their structural function [123].
Tailorable commercially available 3D-printed implants have attracted a great deal of attention due to their ability to be designed in accordance with patient-specific anatomical structures. Various companies have developed FDA-approved and CE-marked 3D-printed dental implants [124] using selective laser melting (SLM) and electron beam melting (EBM) technologies. The implants provide enhanced osseointegration with porous architectures that mimic the natural bone architecture [125]. In addition, developments in composite and bioresorbable materials for 3D printing [126] are setting the stage for next-generation hybrid implants that offer both mechanical toughness and optimized biocompatibility.
The second important trend in implant surface engineering is the immobilization of bioactive molecules for augmenting bone healing. This includes functionalization with growth factors, bioactive proteins, and non-viral gene delivery to enhance osseointegration and regeneration [127]. Covalent or non-covalent immobilization methods for biomolecules have to be tailored for increased therapeutic efficacy. For this purpose, bioactive ceramic coatings, in combination with mechanical surface treatments, confer synergistic benefits for biocompatibility, corrosion resistance, and fatigue strength [128]. One of the more intriguing paths is the development of degradable implants, which possess certain advantages over traditional permanent devices. Nevertheless, providing coating uniformity and efficacy is a challenge in complex geometries such as porous 3D-printed scaffolds [129]. Studies of degradation kinetics are required to prevent the failure of the implant due tot he uncontrolled dissolution of the material before complete tissue regeneration. These ongoing advancements in implant surface engineering will shape the future of dental implantology by bringing about improved clinical results and outcomes, as well as improved patient care [130].

7. Conclusions

This review presents the evolution of surface modification and treatment techniques for dental implants, which have significantly improved their biocompatibility, osseointegration, and durability. For Ti-based implants, methods such as machining, sandblasting, and acid etching remain common approaches to optimizing surface roughness and promoting cell adhesion. In parallel, more advanced technologies, including plasma spraying, plasma electrolytic oxidation, anodic spark deposition, and atomic layer deposition, enhance corrosion resistance and optimize biological interactions with bone. Bioactive ceramic surface coatings and mechanical surface treatments enhance corrosion resistance, fatigue life, and biocompatibility. Resorbable dental implants are another promising avenue, but uniform coating and controlled degradation kinetics need to be optimized. Controlled therapeutic release via sophisticated drug-delivery systems and smart implants with biosensors can radically transform treatment. For ZrO2-based implants, several surface treatments have been developed to compensate for their initially low biological reactivity. Coatings based on hydroxyapatite and calcium phosphate aim to improve their bioactivity and bone integration. The application of laser techniques, along with the addition of magnesium, nitrogen, and carbon coatings, also provides significant improvements in terms of cell adhesion and mechanical resistance. Overall, these technological advancements help optimize the performance of dental implants by enhancing their interaction with biological tissues. The selection of the treatment method depends on several factors, including the implant material, specific clinical requirements, and desired durability. The continuous optimization of these techniques remains a crucial area of research for improving the success of implant treatments and enhancing patients’ quality of life.

Author Contributions

Conceptualization, M.A. and N.M.; methodology, M.A. and Q.T.; formal analysis, M.A. and Q.T.; investigation, M.A. and Q.T.; resources, A.E.-R., H.H. and N.M.; writing—original draft, M.A. and Q.T.; writing—review and editing, Q.T., A.E.-R., H.H. and N.M.; supervision, A.E.-R., H.H. and N.M. All authors have read and agreed to the published version of the manuscript.

Funding

This work was supported by the Natural Sciences and Engineering Research Council of Canada through the Discovery Grant (RGPIN-2023-03884) and the Alliance International Catalyst Grant (ALLRP 571273-2021) (H.H.).

Data Availability Statement

No new data were created or analyzed in this study.

Acknowledgments

Mohamed Aissi gratefully acknowledges the Canadian Government for providing the Study in Canada scholarship, allowing a six-month research internship at Laval University.

Conflicts of Interest

The authors declare no conflicts of interest.

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Figure 1. Conventional surface treatment techniques: (a) sandblasting; (b) acid etching [10]; (c) anodization; (d) SEM image of a surface after double acid etching; (e) SEM image of a surface after anodization [27], 2021 Elsevier.
Figure 1. Conventional surface treatment techniques: (a) sandblasting; (b) acid etching [10]; (c) anodization; (d) SEM image of a surface after double acid etching; (e) SEM image of a surface after anodization [27], 2021 Elsevier.
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Figure 2. Ticer fabrication using anodic spark deposition: (a) electrolytic cell and ASD process on the anode, (b) surface area at processing (SEM and schematic representation) [49].
Figure 2. Ticer fabrication using anodic spark deposition: (a) electrolytic cell and ASD process on the anode, (b) surface area at processing (SEM and schematic representation) [49].
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Figure 3. SEM images of Ti surfaces developed using various electrolyte systems, resulting in two distinct types of surfaces: at the top, two white surfaces (white Ticer); at the bottom, two ZrO2-coated pure Ti surfaces [49].
Figure 3. SEM images of Ti surfaces developed using various electrolyte systems, resulting in two distinct types of surfaces: at the top, two white surfaces (white Ticer); at the bottom, two ZrO2-coated pure Ti surfaces [49].
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Figure 4. Schematic diagrams and SEM images of different surface treatments on ZrO2: machined, acid-etched, sandblasted, and coated [74]. Adapted with permission from Elsevier.
Figure 4. Schematic diagrams and SEM images of different surface treatments on ZrO2: machined, acid-etched, sandblasted, and coated [74]. Adapted with permission from Elsevier.
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Figure 5. Cross-sectioned Y-TZP coating: (a) circular section (2 mm of radius), (b) rectangular section (1.2 mm thick), (c) SEM image of CPG-infiltrated Y-TZP, (d) EDS mapping of the gradual transition of Ca and Zr contents. The inset shows a gradual transition from the surface GC remnant layer (left) to the graded CPG/Y-TZP structure (center) and dense Y-TZP interior (right) [74]. Adapted with permission from Elsevier.
Figure 5. Cross-sectioned Y-TZP coating: (a) circular section (2 mm of radius), (b) rectangular section (1.2 mm thick), (c) SEM image of CPG-infiltrated Y-TZP, (d) EDS mapping of the gradual transition of Ca and Zr contents. The inset shows a gradual transition from the surface GC remnant layer (left) to the graded CPG/Y-TZP structure (center) and dense Y-TZP interior (right) [74]. Adapted with permission from Elsevier.
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Table 1. Literature review strategy using Web of Science, PubMed, and Google Scholar.
Table 1. Literature review strategy using Web of Science, PubMed, and Google Scholar.
#Search QueryNumber of Results
1Surface Treatment * OR Surface Modification * OR Dental Implant Coating * OR Nano-textured Surface * OR Surface Roughness * OR Plasma Spraying * OR Acid Etching * OR Anodization* OR Grit Blasting * OR Atomic Layer Deposition* (Title)31,556
2Titanium Dental Implant * OR Zirconia Dental Implant * OR Ti-based Implant* OR ZrO2 Implant * OR Hybrid Dental Implant * OR Ti/ZrO2 Coating * OR ZrO2 Bioactivity * (Title)1308
3Titanium Dental Implant * OR Zirconia Dental Implant * OR Ti-based Implant* OR ZrO2 Implant * OR Hybrid Dental Implant * OR Ti/ZrO2 Coating * OR ZrO2 Bioactivity * (Title)709
4#5 AND #2 AND #3100
Note: The * (asterisk) is a wildcard operator on most academic search engines and databases. It helps return variations of a word by replacing more than a single character.
Table 2. Conventional surface treatments applied to dental implants.
Table 2. Conventional surface treatments applied to dental implants.
TechniqueMaterialProcessSurface ScaleRef.
MachiningTi, ZrO2, Ti alloysMechanical latheMacro/micro[6,26,27]
Grit blastingTi, ZrO2, ceramics, Ti alloysParticle blasting with sand, Al, Ti, alumina, silica, hydroxyapatiteMicro/nano[10,12,28]
Acid etchingTi, ZrO2, ceramics, Ti alloysAcid solutions of varying concentrations, temperatures, and application timesMicro/nano[6,29]
Grit blasting–acid etchingTi, ZrO2, ceramics, Ti alloysSeveral kinds of grit blasting and acid etchingMicro/nano[10,11,30,31]
AnodizingTi, ZrO2, Ti alloysElectrochemical methods using various electrolyte solutions, temperatures, times, and voltagesMicro/nano[32,33,34]
Plasma sprayingTi, ZrO2, Ti alloysCreation of thin films over the surface using a plasma torch under vacuumMicro/nano[7,35]
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Aissi, M.; Tayyaba, Q.; Er-Ramly, A.; Hermawan, H.; Merzouk, N. Improving the Clinical Performance of Dental Implants Through Advanced Surface Treatments: The Case of Ti and ZrO2 Coatings. Metals 2025, 15, 320. https://doi.org/10.3390/met15030320

AMA Style

Aissi M, Tayyaba Q, Er-Ramly A, Hermawan H, Merzouk N. Improving the Clinical Performance of Dental Implants Through Advanced Surface Treatments: The Case of Ti and ZrO2 Coatings. Metals. 2025; 15(3):320. https://doi.org/10.3390/met15030320

Chicago/Turabian Style

Aissi, Mohamed, Qanita Tayyaba, Azzedine Er-Ramly, Hendra Hermawan, and Nadia Merzouk. 2025. "Improving the Clinical Performance of Dental Implants Through Advanced Surface Treatments: The Case of Ti and ZrO2 Coatings" Metals 15, no. 3: 320. https://doi.org/10.3390/met15030320

APA Style

Aissi, M., Tayyaba, Q., Er-Ramly, A., Hermawan, H., & Merzouk, N. (2025). Improving the Clinical Performance of Dental Implants Through Advanced Surface Treatments: The Case of Ti and ZrO2 Coatings. Metals, 15(3), 320. https://doi.org/10.3390/met15030320

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