Extraction of Titanium from Blast Furnace Slag: Research on the Crushing Process of TiC-Bearing Slag
Abstract
1. Introduction
2. Materials and Methods
2.1. Experimental Material
2.2. Experimental Method
2.3. Characterization and Analysis
3. Result Analysis and Discussion
3.1. SEM Analysis
3.2. Bond Milling Power Index and Abrasion Index
3.3. Ball Milling
3.4. Rod Milling
3.5. High-Pressure Roller Milling
3.6. Wet Ball Milling
3.7. High-Speed Impact Crushing
3.8. Comprehensive Analysis
4. Conclusions
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Compositions | CaO | SiO2 | Al2O3 | TiC | MgO | Ti2O3 | Cf | Fe | Other |
---|---|---|---|---|---|---|---|---|---|
Mass fraction | 27.4 | 24.69 | 13.25 | 14.14 | 8.16 | 4.46 | 2.98 | 1.41 | 3.51 |
Particle Size/mm | <0.038 | 0.038~0.15 | 0.15~0.25 | 0.25~0.83 | 0.83~1.4 | >1.4 |
---|---|---|---|---|---|---|
Mass fraction | 1.35 | 6.79 | 3.77 | 32.64 | 33.32 | 22.13 |
No. | Crushing Method | Experimental Equipment Parameters | Experimental Process Parameters |
---|---|---|---|
1 | Ball milling | The dimensions of the ball mill cylinder are φ305 × 305 mm. The ball size distribution is as follows: 43 balls of φ36.5 mm, 67 balls of φ30.2 mm, 10 balls of φ25.4 mm, 71 balls of φ19.1 mm, and 94 balls of φ15.9 mm, totaling 285 balls with a combined mass of 20.13 kg. | Closed-circuit grinding experiments were conducted under the conditions of a 250% and 500% circulating load, with a charging quantity of 15 kg, a mill rotation speed of 70 rpm, and a control sieve of 80 mesh. |
2 | Rod milling | The rod mill has barrel dimensions of φ305 × 610 mm. It is loaded with six steel rods of φ31.75 mm and two steel rods of φ44.45 mm, each measuring 533.4 mm in length, resulting in a total steel rod mass of 33.38 kg. | The experimental setup consisted of a feed quantity of 20 kg, with the mill operating at 46 rpm and an 80-mesh screen. Closed-circuit grinding tests were carried out under circulating load conditions of 100%, 300%, and 500%. The specific experimental methods are similar to the closed-loop cycle experiment of ball milling. |
3 | High-pressure roller milling | The high-pressure roller mill testing machine is equipped with rollers having a diameter of φ420 mm and a width of 100 mm. The rotational speed of the compression rollers is 15 r/min, while the hydraulic station operates at a pressure of 0.5 MPa. | The material loading capacity is 15 kg per batch, with a moisture content of 6.4%. The experiment was conducted using a high-pressure roller mill operating in an open-circuit configuration. After the slag is crushed once, a particle size analysis is conducted on the entire sample. |
4 | Wet ball milling | The wet ball mill cylinder has dimensions of φ420 × 450 mm and is loaded with a grinding media mass of 55 kg. Among the steel balls, 60% of them have a diameter of 10 mm, while the rest have a diameter of 20 mm. | The batch loading capacity is 7 kg, with a pulp concentration of 50%. The mill operates at a rotational speed of 59 r/min, and the grinding durations for the open-circuit experiments are set at 5 min, 10 min, and 50 min, respectively. |
5 | High-speed impact crushing | Rated power: 2.2 kW; cutter head diameter: φ150 mm; no-load speed: 6000 rpm. | The raw material was subjected to sieving pretreatment and classified into three particle size ranges: 0–4 mm, 0.25–4 mm, and 0.18–4 mm, each with a mass of 1 kg, for an initial open-circuit crushing experiment. Subsequently, the powder obtained from the first crushing of the 0.18–4 mm fraction was sieved, and particles with a size of ≥0.18 mm underwent secondary crushing, followed by tertiary crushing using the same procedure. |
Point | Ti | V | Fe | Mn | Si | C | O | Ca | Al | Mg | Na | Possible Phase |
---|---|---|---|---|---|---|---|---|---|---|---|---|
1 | 85.44 | 1.34 | — | — | — | 6.68 | 5.34 | 1.20 | — | — | — | TiC |
2 | 82.84 | 5.41 | — | — | — | 7.44 | 4.31 | — | — | — | — | TiC |
3 | 81.65 | 4.84 | — | — | 1.17 | 9.08 | — | 2.02 | 1.24 | — | — | TiC |
4 | — | — | 81.06 | 4.11 | 3.32 | 11.51 | — | — | — | — | — | Fe |
5 | 3.35 | 0.28 | — | — | 17.2 | — | 34.93 | 26.19 | 11.16 | 6.89 | — | Augite |
6 | 2.62 | — | — | 2.07 | 17.38 | — | 33.1 | 25.48 | 11.63 | 7.2 | 0.52 | Augite |
7 | 78.44 | 11.58 | — | — | — | 7.01 | 2.97 | — | — | — | — | TiC (with Fe) |
Mineral | Wt% | Area% | Area (Micron) | Particle Count | Grain Count |
---|---|---|---|---|---|
Augite (Ca(Ti,Mg,Al)(Si,Al)2O6) | 62.07 | 61.11 | 4,826,893.72 | 9539 | 12,852 |
Carbon (C) | 0.85 | 0.84 | 66,203.7 | 1235 | 1477 |
Magnesium aluminate spinel | 2.03 | 2 | 157,669.3 | 691 | 1232 |
(MgO-Al2O3) | |||||
Magnesium-titanium spinel (MgO-TiO2) | 0.75 | 0.73 | 58,014.28 | 1522 | 4699 |
Titanium carbide (TiCxOy) | 6.72 | 6.61 | 522,427.83 | 4222 | 17,750 |
Iron (Fe) | 0.13 | 0.13 | 10,129.17 | 212 | 260 |
Vitric (SiO2) | 2.68 | 2.64 | 208,220.71 | 4118 | 23,938 |
Titanaugite ((Ca(Ti,Mg,Al)(Si,Al)2O6), high Ti) | 23.92 | 23.55 | 1,859,934.68 | 15,752 | 40,836 |
Fe-Si alloy (Fe-Si) | 0.14 | 0.14 | 11,106.22 | 30 | 37 |
Forsterite (Ca2Mg(Si2O7)) | 0.35 | 0.34 | 26,960.18 | 149 | 251 |
Calcium aluminate (CaO-6Al2O3) | 0.06 | 0.06 | 4733.95 | 68 | 83 |
Perovskite (CaO-TiO2) | 0.19 | 0.18 | 14,408.84 | 204 | 336 |
Other | 0.11 | 1.67 | 132,306.04 | 2098 | 5437 |
Total | 100 | 100 | 7,899,008.62 | 39,840 | 109,188 |
Sample | Particle Size (mm) | Ball Milling Power Index Wib (250% Cycle Load) kWh/t | Rod Mill Work Index Wib (100% Cycle Load) kWh/t | The Hardgrove Grindability Index Hg |
---|---|---|---|---|
S-1# | 13~19 | 34.61 | 24.17 | 17.94 |
S-2# | 0~6 | 23.84 | 18.96 | 27.01 |
Cement clinker | - | 13.4~14.87 | - | 38~50 |
Sample | Particle Size (mm) | The Mass of the Blade Before Testing (g) | The Mass of the Blade After the Test (g) | Abrasion Index |
---|---|---|---|---|
S-1# | 13~19 | 92.7158 | 92.5116 | 0.2042 |
S-2# | 0~6 | 92.8674 | 92.7931 | 0.0743 |
No. | Grinding Method | Experimental Conditions | Acting Force | Particle Size ≤ 0.075 mm in the Product (%) | Particle Size ≤ 0.045 mm in the Product (%) | Strengths | Weaknesses |
---|---|---|---|---|---|---|---|
1 | Ball milling | C = 250% | Compression, shearing, and impact | 33.29 | 25.05 | The equipment is mature and has a large processing capacity. | Requires a very high grinding circulation load; high energy consumption. |
C = 500% | 31.62 | 17.09 | |||||
2 | Rod milling | C = 100% | Compression and impact | 44.54 | 28.1 | ||
C = 300% | 37.6 | 23.48 | |||||
C = 500% | 36.53 | 20.1 | |||||
3 | High-pressure roller milling | / | Compression | 61.08 | 39.31 | High grinding efficiency. | The product is severely overgrounded; the quality of the product fails to meet the process requirements. |
4 | Wet ball milling | 5 min | Compression, shearing, and impact | 44.38 | 28.47 | The equipment is mature. | The work environment is noisy and dirty; the product is severely overgrounded. |
10 min | 48.52 | 28.62 | |||||
50 min | 94.69 | 77.67 | |||||
5 | High-speed impact crushing | The first time | Crushing | 33.75 | 20.2 | High quality of products. | Low equipment processing capacity and low efficiency. |
The second time | 30 | 15.24 | |||||
The third time | 26.37 | 13.6 |
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Wang, D.; Hou, Y.; Guo, W. Extraction of Titanium from Blast Furnace Slag: Research on the Crushing Process of TiC-Bearing Slag. Metals 2025, 15, 1063. https://doi.org/10.3390/met15101063
Wang D, Hou Y, Guo W. Extraction of Titanium from Blast Furnace Slag: Research on the Crushing Process of TiC-Bearing Slag. Metals. 2025; 15(10):1063. https://doi.org/10.3390/met15101063
Chicago/Turabian StyleWang, Dongsheng, Yanqing Hou, and Wenming Guo. 2025. "Extraction of Titanium from Blast Furnace Slag: Research on the Crushing Process of TiC-Bearing Slag" Metals 15, no. 10: 1063. https://doi.org/10.3390/met15101063
APA StyleWang, D., Hou, Y., & Guo, W. (2025). Extraction of Titanium from Blast Furnace Slag: Research on the Crushing Process of TiC-Bearing Slag. Metals, 15(10), 1063. https://doi.org/10.3390/met15101063