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Article

Intelligent Workshop Bearing Fault Diagnosis Method Based on Improved Convolutional Neural Network

1
School of Automation, Wuxi University, Wuxi 214105, China
2
Wuxi Key Laboratory of Intelligent Manufacturing Technology for Core Components of High-End Equipment, Wuxi 214105, China
3
School of Intelligent Manufacturing, Jiangnan University, Wuxi 214122, China
*
Authors to whom correspondence should be addressed.
Lubricants 2025, 13(12), 521; https://doi.org/10.3390/lubricants13120521 (registering DOI)
Submission received: 3 November 2025 / Revised: 19 November 2025 / Accepted: 27 November 2025 / Published: 30 November 2025

Abstract

A bearing intelligent fault diagnosis method based on an improved convolutional neural network is proposed to address the problems of high noise, difficult fault feature extraction, and low fault diagnosis recognition rate in rolling bearing vibration signals collected under complex working conditions. Firstly, in the data preprocessing stage, the wavelet denoising method is used to preprocess the data to obtain higher-quality signals. Then, the convolutional neural network LeNet-5 model was improved through batch normalization, Dropout, and L2 regularization methods. The wavelet denoised signal was input into the optimized LeNet-5 model to achieve more accurate fault diagnosis output for rolling bearings. Finally, to demonstrate the generalization ability of the model, this paper uses publicly available rolling bearing data from a university as the dataset and conducts experimental verification of the model using MATLAB software under different loads. The experimental results show that the improved neural network model has a fault diagnosis accuracy of 94.27%%, which is 17.84% higher than the traditional neural network model in terms of accuracy. Moreover, for different loads, the improved convolutional neural network model still maintains good fault diagnosis accuracy.
Keywords: rolling bearings; fault diagnosis; improving convolutional neural networks rolling bearings; fault diagnosis; improving convolutional neural networks

Share and Cite

MDPI and ACS Style

Su, X.; Han, J.; Chen, C.; Lu, J.; Ma, W.; Dai, X. Intelligent Workshop Bearing Fault Diagnosis Method Based on Improved Convolutional Neural Network. Lubricants 2025, 13, 521. https://doi.org/10.3390/lubricants13120521

AMA Style

Su X, Han J, Chen C, Lu J, Ma W, Dai X. Intelligent Workshop Bearing Fault Diagnosis Method Based on Improved Convolutional Neural Network. Lubricants. 2025; 13(12):521. https://doi.org/10.3390/lubricants13120521

Chicago/Turabian Style

Su, Xuan, Jitai Han, Chen Chen, Jingyu Lu, Weimin Ma, and Xuesong Dai. 2025. "Intelligent Workshop Bearing Fault Diagnosis Method Based on Improved Convolutional Neural Network" Lubricants 13, no. 12: 521. https://doi.org/10.3390/lubricants13120521

APA Style

Su, X., Han, J., Chen, C., Lu, J., Ma, W., & Dai, X. (2025). Intelligent Workshop Bearing Fault Diagnosis Method Based on Improved Convolutional Neural Network. Lubricants, 13(12), 521. https://doi.org/10.3390/lubricants13120521

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