Structure–Performance Relationship of Coal-Based Lubricating Base Oils and Sensitivities to Typical Additives
Abstract
:1. Introduction
2. Materials and Methods
2.1. Materials
2.2. Structural Characterization of Base Oil
2.3. Physicochemical Properties
2.4. Oxidation Stability
2.5. Friction and Wear Test
3. Results and Discussion
3.1. Structure and Property Relationship of Coal-Based Base Oil
3.2. Oxidation Stability of Base Oil
3.3. Sensitivity Performance of Different Base Oils with Antioxidants
3.4. Lubricating Performance of Different Base Oils
3.5. Sensitivity Performance of Base Oil with Extreme-Pressure Antiwear Additives
4. Conclusions
- (1)
- Compared to other hydroisomerization base oils, the composition distribution of CTL4 is more concentrated. Compared with GTL4, the overall branching degree of CTL4 is slightly lower, and the content of unbranched carbon in the molecule is higher. The CTL4 branched form is less and mainly methyl-branched. CTL4 has less branching at the end of the chain, and the branching concentration is slightly higher than that of GTL4;
- (2)
- Compared to commercially available PAO4-M base oil, mPAO4 base oil has less degree and type of isomerization, and there is no ethyl-branched chain isomerism in the isomeric form, resulting in a more regular molecular structure;
- (3)
- Compared to the GTL4 and YU4 base oils, the CTL4 base oil has better viscosity–temperature performance, low-temperature fluidity, fire safety, and evaporation loss. The lubricating properties of the three hydroisomerization base oils are similar. The physicochemical properties and lubricating properties of the mPAO4 base oil are better than those of commercial PAO4-M base oil;
- (4)
- There is no significant difference in the oxidation stability of different base oils. The sensitivity of different base oils to phenolic and amine antioxidants is better than that of sulfur antioxidants. The sensitivity of petroleum base oil and PAO base oil to typical antioxidants is better than that of coal- or natural gas-based hydroisomerization base oil;
- (5)
- The sensitivity of different base oils to typical extreme-pressure agents is slightly different, but the sensitivity to typical antiwear agents is different. The CTL4, GTL4, and mPAO4 base oils have better sensitivity to the AW1 antiwear agent. The sensitivity of CTL4 and mPAO4 to the AW2 antiwear additive was significantly better than PAO4-M. mPAO4 has a better sensitivity to reducing the friction coefficient of AW3;
- (6)
- The sensitivity of typical antioxidants and antiwear agents in the F-T synthetic base oil is generally lower than that of the mineral base oil and PAO base oil. It is necessary to develop new additives for F-T synthetic base oils.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Code | Name or Structure |
---|---|
AO1 | Thioester, Vanlube 7723 |
AO2 | Phenolic, Irganox L135 |
AO3 | Arylamine, Irganox L57 |
EP | Sulfurized isobutylene (sulphur content 40–45%) |
AW1 | Tricresyl phosphate, TCP |
AW2 | Zinc dialkyldithiophosphate, ZDDP |
AW3 | Amine phosphates, Vanlube 672 |
/ppm | Carbon Atom Position [25] | |
---|---|---|
ALL | 5~50 | - |
TMU | 38.41 | |
S1 | 14.1 | |
S3 | 32.1 | |
BL | 29.7 | |
ME1-2 | 28 | |
ME2-1 | 11.3 | |
ME3-1 | 14.4 | |
MB2 | 32.8 | |
MB4 | 27.1 | |
EB1 | 10.7 | |
MB ALL | 19.0~20.5 | All methyl chains |
CTL4 | YU4 | GTL4 | mPAO4 | PAO4-M | |
---|---|---|---|---|---|
Kinematic viscosity/mm2·s−1 | |||||
40 °C | 17.33 | 18.99 | 18.44 | 16.73 | 18.73 |
100 °C | 3.97 | 4.12 | 4.063 | 3.85 | 4.12 |
VI | 128 | 119 | 121 | 125 | 122 |
Flash point/°C | 233 | 225 | 224 | 212 | 202 |
Pour point/°C | −33 | −21 | −39 | −75 | −66 |
CCS (−30 °C)/mPa·s | 1018 | 1421 | 1177 | 902 | 921 |
NOACK evaporation loss (250 °C, 1 h)/% | 11.8 | 15 | 12.4 | 12.1 | 12.9 |
CTL4 | YU4 | GTL4 | mPAO4 | PAO4-M | |
---|---|---|---|---|---|
Mn | 872 | 721 | 838 | 885 | 975 |
Mw | 923 | 788 | 891 | 958 | 1075 |
Mw/Mn | 1.058 | 1.092 | 1.064 | 1.083 | 1.103 |
CTL4 | YU4 | GTL4 | mPAO4 | PAO4-M | |
---|---|---|---|---|---|
ALL | 14.7 | 14.16 | 14.72 | 14.87 | 14.71 |
TMU | 1 | 1 | 1 | 1 | 1 |
S1 | 0.67 | 0.67 | 0.79 | 1.72 | 1.72 |
S3 | 0.34 | 0.41 | 0.38 | 1.41 | 1.2 |
BL | 1.74 | 2.09 | 1.5 | 1.69 | 2.17 |
ME1-2 | 0.13 | 0.1 | 0.13 | 0.02 | 0.13 |
ME2-1 | 0.14 | 0.11 | 0.15 | 0 | 0.01 |
ME3-1 | 0.14 | 0.1 | 0.13 | 0.02 | 0.07 |
MB2 | 0.42 | 0.36 | 0.31 | 0.03 | 0.03 |
MB4 | 0.8 | 0.57 | 0.62 | 0.28 | 0.08 |
EB1 | 0.21 | 0.1 | 0.22 | 0 | 0.01 |
MB ALL | 1.06 | 0.77 | 0.99 | 0.09 | 0.04 |
BI/% | 24.66 | 25.61 | 27.23 | 17.30 | 20.48 |
2.08 | 2.5 | 1.88 | 3.1 | 3.37 | |
1.33 | 0.98 | 1.27 | 0.11 | 0.18 | |
1.54 | 1.08 | 1.49 | 0.11 | 0.19 | |
86.36% | 90.74% | 85.23% | 100.00% | 94.74% | |
49.40% | 46.27% | 56.94% | 57.14% | 87.50% | |
4.76% | 20.83% | 0.00% | −366.67% | −33.33% |
CTL4 | YU4 | GTL4 | mPAO4 | PAO4-M | |
---|---|---|---|---|---|
IOT/°C | 198.53 | 201.5 | 198.08 | 199.58 | 201.78 |
OIT (160 °C)/min | 9.04 | 9.86 | 8.83 | 9.14 | 8.92 |
RBOT/min | 29.2 | 39.8 | 35.9 | 29.2 | 32.0 |
0.5 wt% AO1 | |||||
---|---|---|---|---|---|
CTL4 | YU4 | GTL4 | mPAO4 | PAO4-M | |
IOT/°C | 201.1 | 198.5 | 205.8 | 196.3 | 196.6 |
OIT (160 °C)/min | 11.2 | 29.0 | 25.1 | 110.9 | 28.4 |
RBOT/min | 107.3 | 1524.6 | 499.8 | 342.5 | 373.7 |
0.5 wt% AO2 | |||||
---|---|---|---|---|---|
CTL4 | YU4 | GTL4 | mPAO4 | PAO4-M | |
IOT/°C | 208.3 | 214.7 | 211.8 | 211.5 | 211.0 |
OIT (160 °C)/min | 53.9 | 65.8 | 44.5 | 95.9 | 92.2 |
RBOT/min | 323.2 | 5979.1 | 701.0 | 4193.2 | 4262.9 |
0.5 wt% AO3 | |||||
---|---|---|---|---|---|
CTL4 | YU4 | GTL4 | mPAO4 | PAO4-M | |
IOT/°C | 216.5 | 214.1 | 215.1 | 216.0 | 218.8 |
OIT (160 °C)/min | 76.97 | 114.7 | 85.0 | 130.6 | 123.8 |
RBOT/min | 242. 5 | 512.1 | 476.0 | 3912.0 | 5022.7 |
CTL4 | YU4 | GTL4 | mPAO4 | PAO4-M | |
---|---|---|---|---|---|
/mm (COF) | 0.627 (0.082) | 0.541 (0.071) | 0.555 (0.072) | 0.625 (0.064) | 0.806 (0.114) |
/mm | 0.761 | 0.777 | 0.762 | 0.704 | 0.785 |
1.0 wt% EP | |||||
---|---|---|---|---|---|
CTL4 | YU4 | GTL4 | mPAO4 | PAO4-M | |
/mm (COF) | 0.424 (0.112) | 0.442 (0.094) | 0.398 (0.110) | 0.459 (0.103) | 0.430 (0.086) |
/mm | 0.502 | 0.517 | 0.512 | 0.551 | 0.512 |
PB/kg | 52 | 52 | 48 | 52 | 48 |
PD/kg | 315 | 315 | 315 | 315 | 315 |
1.0 wt% AW1 | |||||
---|---|---|---|---|---|
CTL4 | YU4 | GTL4 | mPAO4 | PAO4-M | |
/mm (COF) | 0.420 (0.112) | 0.395 (0.122) | 0.350 (0.092) | 0.341 (0.094) | 0.480 (0.096) |
/mm | 0.307 | 0.418 | 0.292 | 0.308 | 0.465 |
1.0 wt% AW2 | |||||
---|---|---|---|---|---|
CTL4 | YU4 | GTL4 | mPAO4 | PAO4-M | |
/mm (COF) | 0.418 (0.104) | 0.270 (0.082) | 0.297 (0.104) | 0.419 (0.114) | 0.537 (0.116) |
/mm | 0.516 | 0.312 | 0.379 | 0.549 | 0.606 |
1.0 wt% AW3 | |||||
---|---|---|---|---|---|
CTL4 | YU4 | GTL4 | mPAO4 | PAO4-M | |
/mm (COF) | 0.262 (0.077) | 0.244 (0.070) | 0.250 (0.065) | 0.254 (0.062) | 0.255 (0.083) |
/mm (COF) | 0.364 (0.070) | 0.368 (0.075) | 0.361 (0.069) | 0.363 (0.073) | 0.360 (0.063) |
/mm (COF) | 0.484 (0.076) | 0.519 (0.081) | 0.865 (Seizure) | >1.0 (Seizure) | 0.526 (0.079) |
/mm | 0.268 | 0.264 | 0.257 | 0.259 | 0.268 |
/mm | 0.391 | 0.526 | 0.398 | 0.360 | 0.383 |
/mm | 0.697 | 0.684 | 0.681 | 0.683 | 0.705 |
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Liu, J.; Zhang, Z.; Zhou, X.; Hu, W.; Pan, R.; Li, J. Structure–Performance Relationship of Coal-Based Lubricating Base Oils and Sensitivities to Typical Additives. Lubricants 2024, 12, 156. https://doi.org/10.3390/lubricants12050156
Liu J, Zhang Z, Zhou X, Hu W, Pan R, Li J. Structure–Performance Relationship of Coal-Based Lubricating Base Oils and Sensitivities to Typical Additives. Lubricants. 2024; 12(5):156. https://doi.org/10.3390/lubricants12050156
Chicago/Turabian StyleLiu, Junyi, Zhaojun Zhang, Xia Zhou, Wenjing Hu, Renmin Pan, and Jiusheng Li. 2024. "Structure–Performance Relationship of Coal-Based Lubricating Base Oils and Sensitivities to Typical Additives" Lubricants 12, no. 5: 156. https://doi.org/10.3390/lubricants12050156
APA StyleLiu, J., Zhang, Z., Zhou, X., Hu, W., Pan, R., & Li, J. (2024). Structure–Performance Relationship of Coal-Based Lubricating Base Oils and Sensitivities to Typical Additives. Lubricants, 12(5), 156. https://doi.org/10.3390/lubricants12050156