Orifice Leak Detection in Atmospheric Vertical Cylindrical Storage Tanks Based on SVM
Abstract
1. Introduction
1.1. Background
1.2. Related Work
2. Numerical Simulation of Orifice Leakage Using FLUENT
2.1. Fluid Parameter Settings and Basic Assumptions
- Water is non-toxic, non-flammable, easily accessible, and simple to handle, which significantly reduces safety risks and operational costs during practical experimental stages, making it particularly suitable for initial method validation and repetitive testing.
- Different oil products (such as crude oil, gasoline, and diesel) exhibit variations in transient leakage responses (e.g., amplitude and frequency) due to their distinct physical properties, like viscosity and density. Using water as the medium helps isolate the interference caused by the complex physical characteristics of specific oil products during the principal exploration phase.
- The leakage orifice diameter remains constant throughout the leakage process, with no deformation caused by fluid–structure interaction or corrosion effects;
- Gravitational acceleration remains unchanged during the leakage, excluding seismic or inertial disturbances;
- Both water and air are treated as ideal substances without undergoing physical changes;
- The environmental temperature and the temperatures of water and air maintain their initial values during the simulation.
2.2. Simulation Experiment
2.3. Simulation Results and Analysis
3. Signal Analysis and Characteristic Parameter Extraction
3.1. Hydraulic Pressure Signal Processing
3.1.1. Wavelet Threshold Denoising of Median-Filtered Water Pressure Signals
3.1.2. Multi-Level Wavelet Decomposition
3.1.3. Denoising Threshold Optimization
- 1.
- Hard thresholding: see Equation (2).
- 2.
- Soft thresholding: see Equation (3).
3.2. Feature Selection
- Time-domain characteristics, including mean, variance, standard deviation, energy, and average amplitude;
- Waveform parameters comprising skewness, kurtosis, impulse factor, and crest factor.
4. Experiment and Analysis
4.1. Orifice Leakage Detection Experiment
- Signal Acquisition: Utilizing an orifice leakage simulation platform, hydraulic pressure signals are acquired from fixed-position sensors installed on the tank wall under both intact and leakage conditions.
- Signal Processing and Feature Extraction: The raw pressure signals are first denoised through median filtering and wavelet thresholding and then analyzed to extract both time-domain features (mean, variance, peak-to-peak value) and waveform characteristics (skewness, kurtosis, crest factor) for leakage detection.
- Dataset Construction and Kernel Selection: A balanced dataset of 600 samples (300 leakage/300 non-leakage) is normalized to [0, 1] and partitioned into training/test sets. Binary classification labels are assigned (1: leakage, 0: non-leakage). Comparative evaluation of SVM kernel functions (linear, RBF, polynomial, Sigmoid) yields the optimal kernel based on accuracy.
- Hyperparameter Optimization: Cross-validation is employed to determine the optimal kernel parameters and penalty factor for the model.
- Data Stratification and Model Validation: Model performance is evaluated through both random partitioning (50% training/test split, n = 300 each) and stratified sampling (ensuring class balance), with final model selection based on comparative accuracy analysis.
4.2. Results Analysis
5. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Method | Typical Equipment | Relative Cost |
---|---|---|
Pressure Monitoring | Pressure Transmitters | Low (Often uses existing instrumentation) |
Ultrasonic Testing | Ultrasonic Detector, Ultrasonic Transmitter | Medium to High |
Magnetic Flux Leakage | MFL Scanner, Data Acquisition System | High |
Infrared Thermography | Infrared Thermal Imaging Camera | High (for high-performance cameras) |
Acoustic Emission | AE Sensors, Data Acquisition System | High |
Fiber Optic Sensing | Interrogator Unit, Sensing Fiber Cable | Very High |
Resistive Sensing Cables | Sensing Cable, Monitoring Module | Medium |
Manual Inspection | None (or simple tools) | Low (recurring labor costs) |
Fluid Type | Water | Air |
---|---|---|
density (kg/m3) | 988.2 | 1.225 |
dynamic viscosity (kg/m·s) | 1.003 × 10−3 | 1.7894 × 10−5 |
Item | Simulated Tank Dimensions | Computational Domain Dimensions |
---|---|---|
parameters | inner diameter: 600 mm wall thickness: 5 mm tank height: 1000 mm leak orifice diameter: 40 mm leak height from bottom: 300 mm | length: 2100 mm width: 460 mm height: 1110 mm |
Device | Input Power | Output Signal | Measurement Range | Accuracy | Manufacturer |
---|---|---|---|---|---|
pressure transmitter | 24 V DC | 4–20 mA (two-wire system) | 0–10 kPa | ±0.25% FS (Full Scale) | Shandong TEMAILONG Automation Technology Co., Ltd., Rizhao, China |
Wavelet Type | RMSE | SNR (dB) |
---|---|---|
Haar | 0.0122 | 62.4555 |
db2 | 0.0094 | 64.7334 |
db3 | 0.0090 | 65.0990 |
db4 | 0.0082 | 65.8828 |
db5 | 0.0085 | 65.6626 |
db6 | 0.0078 | 66.4215 |
db7 | 0.0081 | 65.9997 |
db8 | 0.0079 | 66.2368 |
coif1 | 0.0093 | 64.8252 |
coif2 | 0.0084 | 65.7199 |
coif3 | 0.0087 | 65.3954 |
coif4 | 0.0081 | 65.9968 |
coif5 | 0.0082 | 65.9423 |
sym2 | 0.0094 | 64.7334 |
sym3 | 0.0090 | 65.0900 |
sym4 | 0.0085 | 65.6019 |
sym5 | 0.0082 | 65.9056 |
sym6 | 0.0086 | 65.5005 |
sym7 | 0.0082 | 65.9196 |
sym8 | 0.0081 | 65.9925 |
Threshold Selection Method | Principle | Characteristic |
---|---|---|
Unbiased Likelihood Estimation Threshold | Eliminates a subset of wavelet coefficients | Conservative processing; Capable of extracting weak signals from high-frequency bands with low noise. |
Minimax Threshold | ||
Universal Threshold | Applies fixed threshold to wavelet coefficients | More effective |
Optimal Predictor Threshold | Selects the superior threshold between unbiased likelihood estimation and universal threshold based on decision criteria |
Features | Mathematical Expression |
---|---|
Variance | |
Standard Deviation | |
Skewness | |
Kurtosis | |
Peak-to-Peak Value |
Leakage | No-Leakage | |
---|---|---|
Variance | 0.4267 | 0.2284 |
Standard Deviation | 0.6800 | 0.4780 |
Skewness | 0.4130 | 0.2430 |
Kurtosis | 0.7110 | 0.3410 |
Peak-to-Peak | 0.8150 | 0.4250 |
Kernel Function | Linear | Polynomial (d-Order) | RBF | Sigmoid | |
---|---|---|---|---|---|
Test Accuracy | 1 | 96.33% | 94.33% | 95.00% | 91.67% |
2 | 95.67% | 94.33% | 96.00% | 91.00% | |
3 | 95.67% | 94.33% | 94.67% | 91.67% | |
4 | 97.00% | 94.33% | 96.00% | 93.33% | |
5 | 96.33% | 93.00% | 94.67% | 91.00% | |
6 | 97.00% | 92.67% | 94.33% | 91.67% | |
7 | 95.67% | 94.33% | 94.33% | 92.33% | |
8 | 97.33% | 93.33% | 94.00% | 91.00% | |
9 | 97.00% | 94.67% | 95.67% | 91.67% | |
10 | 96.67% | 94.00% | 94.33% | 92.00% | |
11 | 96.67% | 94.67% | 95.00% | 91.67% | |
12 | 95.67% | 93.67% | 95.33% | 93.33% | |
13 | 96.33% | 94.33% | 95.33% | 91.67% | |
14 | 96.00% | 94.67% | 94.33% | 90.67% | |
15 | 97.67% | 93.00% | 95.67% | 92.33% | |
16 | 97.33% | 94.00% | 94.00% | 92.67% | |
17 | 97.00% | 94.33% | 94.33% | 91.00% | |
18 | 96.33% | 94.00% | 94.33% | 91.00 | |
19 | 96.67% | 93.67% | 96.00% | 91.67% | |
20 | 96.67% | 94.00% | 95.33% | 92.00% | |
Mean | 96.55% | 93.98% | 94.93% | 91.82% |
Dataset Type | Random Dataset | Balanced Dataset | ||
---|---|---|---|---|
Accuracy | AUC | Accuracy | AUC | |
Mean | 96.40% | 0.934 | 97.00% | 0.980 |
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Zheng, G.; Chen, F.; Liu, X.; Liu, F.; Ye, J. Orifice Leak Detection in Atmospheric Vertical Cylindrical Storage Tanks Based on SVM. Machines 2025, 13, 839. https://doi.org/10.3390/machines13090839
Zheng G, Chen F, Liu X, Liu F, Ye J. Orifice Leak Detection in Atmospheric Vertical Cylindrical Storage Tanks Based on SVM. Machines. 2025; 13(9):839. https://doi.org/10.3390/machines13090839
Chicago/Turabian StyleZheng, Gengfeng, Fuqiang Chen, Xiaohan Liu, Feng Liu, and Jinhua Ye. 2025. "Orifice Leak Detection in Atmospheric Vertical Cylindrical Storage Tanks Based on SVM" Machines 13, no. 9: 839. https://doi.org/10.3390/machines13090839
APA StyleZheng, G., Chen, F., Liu, X., Liu, F., & Ye, J. (2025). Orifice Leak Detection in Atmospheric Vertical Cylindrical Storage Tanks Based on SVM. Machines, 13(9), 839. https://doi.org/10.3390/machines13090839