A Case Study in Social Manufacturing: From Social Manufacturing to Social Value Chain
Abstract
:1. Introduction
2. Literature and Prior Work
2.1. Definition of Terms
2.2. Evolution of Value Chain Concept
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- Sourcing issues: due to the limited capacity of sourcing in enterprises and the supply-side market, it is not easy to select qualified suppliers at reasonable cost. Therefore, waste is caused by sourcing or supplier issues.
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- Service issues: due to service having been considered a crucial factor in competitiveness in recent years, many enterprises must try to meet the requirements from customers. In particular, for the process of after-sales, such as installing, commissioning and maintenance on-site, service problems have existed for a long time, and in the normal mode are difficult to solve. For instance, the crane industry has suffered from timeliness, effectiveness, efficiency in after-sales service, such as delays, and declining productivity [30]. In particular, with an increased amount of customization and personalization, the demand for after-sales service or product maintenance has been increasing dramatically. Good service can provide more value-adding potential for enterprises; however, most enterprises lack effective service systems or appropriate service providers and support technology to meet the requirements through the normal mode.
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- Networking issues: from the perspective of connecting with customers, customer feedback is an integral part of the business. There is no scope for improvement if enterprises do not get to know what the customer likes and does not like. From the perspective of interacting and communicating among manufacturing resources, such as people-to-people, people-to-machine or machine-to-people, and machine-to-machine, the communicating and interacting mode has great room for improvement.
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- Mass customization (MC) issues: due to customized and personalized demand in markets becoming permanent trend, there is a lot of space to create value relevant to customized products and services. However, regardless of mass production, lean production, or other normal manufacturing mode, it has been increasingly difficult to satisfy increased individual requirements and specifications by means of normal VC.
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- Sharing issues: limited sharing of information on sourcing, capacity, and other resources among all participants in VC brings about huge waste through normal VC. For instance, enterprise A has excess capacity, while enterprise B in the same industry a lack of capacity, but enterprise B cannot utilize the excess capacity from A. Similar issues have widely existed in the context of normal manufacturing mode and VC.
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- Technical issues: lack of support technology limits the value-added capacity throughout the VC process Technical issues are also obstacles to the creating of value from enterprises to customers.
2.3. Evolution of SocialM
- Microlization and minimalization of manufacturing resources;
- Self-enterprise of socialized manufacturing resources;
- Virus-like propagation of enterprise structure;
- Sharing and competing capabilities and business benefits;
- Dynamically distributive infrastructure;
- Big-data driven decision-making and performance optimization;
- Industrial software model to be used.
2.4. Contributions of the Research
- New thinking for enterprises in terms of having more opportunities to add value, as compared with the normal manufacturing mode;
- Establishing the social value chain system for all participants/enterprises across the chain by means of the value chain concept and SocialM mode with supporting technology;
- Considering a suitable performance measurement to monitor and evaluate whether the SocialVC system works efficiently.
3. Method
4. Results and Discussion
4.1. Establishing an Architecture of the SocialVC System
4.1.1. Layer1—Input Layer
4.1.2. Layer2—Support Layer
4.1.3. Layer3—Configuration Layer
4.1.4. Layer4—Implement Layer
4.1.5. Layer5—Output Layer
4.2. SocialVC Measurement Framework
4.3. Critical Success Factors for SocialVC Operation
4.4. Performance Measurement Framework of VC
5. Conclusions and Future Research
5.1. Conclusions
5.2. Future Research
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
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No. | Metrics | Definitions | Examples |
---|---|---|---|
1 | Level of data/information supportability | Measurement that focuses on how effectively the relevance data system/process/program/activity behaves in data management towards the business goal, such as data collection, data analysis, sharing, etc. across the value chain | Accuracy, Completeness, Timeliness of data collection, Consistency of data, Revise timely, Quality of data analysis, Traceability, data/information richness for carrying out required tasks/delivery, Level of privacy & security of data |
2 | Level of cooperating-ability | Measurement that focuses on how effectively communication/coordination is carried out among participants (prosumers/SMRs/SMGs) across the value chain | Supporting data/information, Timeliness of responses and feedback, Efficiency of interaction process/techniques/social media/channels for communication/coordination/sharing |
3 | Level of technology supportability | Measurement that focuses on how the defined support technology supports relevant goals of process/management/prosumers | Convenience, Stability, Maintainability, Connectivity of multiple techniques, Connectivity for requirement, Enableability, Compatibility |
4 | Level of Management | Measurement that focuses on how defined management system with relevant process/role effectively to achieve relevant management goal | Achievement of goal, Maturity of management process, Development of people’s skills, method of CI (continuous improvement) for optimization |
5 | Service level of delivery | Measurement that focuses on operational factors across the value chain to achieve both satisfaction of customers/prosumers, and win–win for all participants/prosumers of the value chain | Responsiveness to customer, Flexibility and adaptability to change, Rate of perfect order fulfillment |
6 | Value-adding capability | Measurement that focuses on the ability from all participants/prosumers across the value chain to carry out value-adding activity/task on product/service to meet the expectations of customers/prosumers | Total cash-to-cash cycle time, Total order delivery cost, Total of asset utilization of prosumers, Value of customer/prosumer; perceived value of product/service, Ability of innovation to create value for both customers and prosumers |
7 | Maturity of SocialVC | Measurement that focuses on how SocialVC operates in a resilient, stable, and healthy manner to deliver a product/service. Sl VC may define different maturity assessment models according to different management systems/processes with specific goals towards value-adding and win–win across the value chain | Maturity of data/information, Maturity of management/process across the chain, Maturity of overall cooperation/commitment of all prosumers/SMRs/SMGs |
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Xiong, G.-Y.; Helo, P.; Ekstrom, S.; Tamir, T.S. A Case Study in Social Manufacturing: From Social Manufacturing to Social Value Chain. Machines 2022, 10, 978. https://doi.org/10.3390/machines10110978
Xiong G-Y, Helo P, Ekstrom S, Tamir TS. A Case Study in Social Manufacturing: From Social Manufacturing to Social Value Chain. Machines. 2022; 10(11):978. https://doi.org/10.3390/machines10110978
Chicago/Turabian StyleXiong, Guang-Yu, Petri Helo, Steve Ekstrom, and Tariku Sinshaw Tamir. 2022. "A Case Study in Social Manufacturing: From Social Manufacturing to Social Value Chain" Machines 10, no. 11: 978. https://doi.org/10.3390/machines10110978
APA StyleXiong, G. -Y., Helo, P., Ekstrom, S., & Tamir, T. S. (2022). A Case Study in Social Manufacturing: From Social Manufacturing to Social Value Chain. Machines, 10(11), 978. https://doi.org/10.3390/machines10110978