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Volume 10
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Article

A Numerical Analysis of Hybrid Spur Gears with Asymmetric Teeth: Stress and Dynamic Behavior

by
Tufan G. Yılmaz
1,
Gültekin Karadere
2 and
Fatih Karpat
2,*
1
Department of Motor Vehicles and Transportation Technologies, Bursa Uludag University, 16850 Bursa, Turkey
2
Department of Mechanical Engineering, Bursa Uludag University, 16059 Bursa, Turkey
*
Author to whom correspondence should be addressed.
Machines 2022, 10(11), 1056; https://doi.org/10.3390/machines10111056
Submission received: 8 October 2022 / Revised: 30 October 2022 / Accepted: 2 November 2022 / Published: 10 November 2022
(This article belongs to the Section Machine Design and Theory)
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Abstract

Hybrid gears are composed of high-strength steel, carbon fiber reinforced plastic (CFRP), and adhesive bond to join these materials. In this study, the effect of rack tip radius (TR), drive side pressure angle (DSPA), and rim thickness (RT) on the stress of hybrid gears is investigated numerically. In addition, the stress results of hybrid gears are compared with steel gears that are used for validation of the numerical results. Single tooth stiffness (STS) values are calculated based on tooth deformations obtained from numerical analyses. The 2-DOF model is used to observe the influence of DSPA and RT on the dynamic factor (DF) and static transmission error (STE). According to the results, increasing RT has a positive effect on stress, STS, and STE, while DSPA is effective on the dynamic factor at most.
Keywords: steel-composite (hybrid) gears; FEA; dynamic analysis; lightweighting steel-composite (hybrid) gears; FEA; dynamic analysis; lightweighting

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MDPI and ACS Style

Yılmaz, T.G.; Karadere, G.; Karpat, F. A Numerical Analysis of Hybrid Spur Gears with Asymmetric Teeth: Stress and Dynamic Behavior. Machines 2022, 10, 1056. https://doi.org/10.3390/machines10111056

AMA Style

Yılmaz TG, Karadere G, Karpat F. A Numerical Analysis of Hybrid Spur Gears with Asymmetric Teeth: Stress and Dynamic Behavior. Machines. 2022; 10(11):1056. https://doi.org/10.3390/machines10111056

Chicago/Turabian Style

Yılmaz, Tufan G., Gültekin Karadere, and Fatih Karpat. 2022. "A Numerical Analysis of Hybrid Spur Gears with Asymmetric Teeth: Stress and Dynamic Behavior" Machines 10, no. 11: 1056. https://doi.org/10.3390/machines10111056

APA Style

Yılmaz, T. G., Karadere, G., & Karpat, F. (2022). A Numerical Analysis of Hybrid Spur Gears with Asymmetric Teeth: Stress and Dynamic Behavior. Machines, 10(11), 1056. https://doi.org/10.3390/machines10111056

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