1. Introduction
Statistical process monitoring (SPM) and control play a significant role in inspecting and ensuring the quality of products or services and maintaining efficient designs. The SPM techniques include many practical tools employed to reduce fluctuations in the product’s quality characteristics and stable process. Among these practical tools, the process monitoring scheme is well-known and widely used for monitoring processes in various domains such as production lines, medical and healthcare systems, and economic conditions (see Montgomery [
1], Qiu [
2]). While Phase-I charting tools analyze historical data retrospectively, Phase-II charting schemes are employed for online or sequential monitoring. An SPM scheme can also be categorized as a memoryless or memory-type scheme. The Shewhart scheme proposed by Shewhart [
3] is classified as a memoryless scheme because it only uses current information to detect the shifts occurring during the process. The CUSUM scheme, proposed by Page [
4], and the exponentially weighted moving average (EWMA) scheme, introduced by Roberts [
5], are both classified as memory-based schemes. These memory-type SPM schemes are sensitive to small to moderate and persistent shifts because they combine past and present data during the detection process.
The problems involving the ratio of two correlated normal variables are often essential in practical applications, including product quality monitoring in production plants. For example, in the food and drug sectors, the ratio of two main ingredients is directly related to food taste and the efficacy and safety of drugs; see Celano and Castagliola [
6]. In the statistical literature on distribution theory, the ratio of one normal variable to another has a long history. Spisak [
7] initially discussed the SPM schemes for the ratio of two random variables. Oksoy et al. [
8] suggested a series of guiding methods for applying Shewhart control charts in the online monitoring process of glass processing production. The Shewhart-type scheme for individual observations monitoring the ratio of two normal variables was proposed recently by Celano et al. [
9]. Celano and Castagliola [
6] extended the Shewhart schemes to the case of
sample units. Celano and Castagliola [
10] developed a Phase-II Synthetic scheme for monitoring the ratio of two normal variables, which is superior to the Shewhart scheme in terms of statistical sensitivity. A study using run rules through the incorporation of two one-sided limits for monitoring the ratio of one normal variable to another was proposed by Tran et al. [
11]. Tran et al. [
12,
13] proposed the CUSUM and EWMA schemes for the ratio of normal variables to improve the sensitivity of these schemes for small to moderate shifts, respectively. Further, Tran and Knoth [
14] proposed a steady-state ARL-unbiased EWMA scheme for monitoring the ratio of one normal variable to another. Nguyen et al. [
15] and Nguyen et al. [
16] combined the variable sampling interval (VSI) with the EWMA and CUSUM schemes, respectively, to monitor the ratio of the two normal variables. A two-sided run sum scheme for the ratio of one normal variable to another was made by Abubakar et al. [
17].
Most control charts are designed based on the idealized assumption of accurate measurements. In practice, measurement errors exist in almost all processes with varying severity. Statistical properties of specific process characteristics may be misleading if one ignores the presence of measurement errors in designing SPM schemes when it has a dominating presence. In a bottle-filling plant, for example, it is not easy for a quality control engineer to obtain an accurate estimate of the volume of the liquid inside the bottle. Likewise, analog or digital blood pressure machines often give inaccurate readings in medical applications. The performance of various control charts will be affected by the presence of measurement errors as the process fluctuation increases. For example, the measurement error reduces the performance of control charts to detect the Out-Of-Control (OOC) process. In recent years, some scholars have noticed and analyzed the influence of measurement errors on the performance of control charts (see Linna and Woodall [
18], Cocchi and Scagliarini [
19], Maravelakis [
20], Abbasi [
21], Maleki et al. [
22], Amiri et al. [
23], Liu et al. [
24], Sabahno et al. [
25], Shongwe and Malela-Majika [
26], Thanwane et al. [
27], Maleki et al. [
28], and Munir et al. [
29]).
Additionally, some scholars have studied the performance of a charting scheme used to monitor the ratio of one normal variable to another in the presence of measurement errors. Tran et al. [
30] investigated the effect of measurement errors on the Shewhart scheme assuming that the measurement error follows a linear covariate error model. Nguyen and Tran [
31] investigated the effect of measurement errors on the two one-sided Shewhart schemes for the ratio of two normal variables under a similar supposition. The performance of the EWMA scheme in monitoring the ratio in the presence of measurement errors is examined by Nguyen et al. [
32], who expanded the linear covariate error model used in earlier studies to a more generic situation.
In order to guarantee the stability and reliability of control charts, it is essential to identify and carefully manage the impact of measurement errors. Control charts can only accurately reflect the actual state of the process by means of such careful consideration, providing a strong basis for well-informed decision-making. This paper presents an innovative CUSUM scheme tailored to monitor the ratio of two correlated normal variables in the presence of measurement errors, addressing a crucial limitation of the conventional approach that assumes error-free measurements. Recognizing the ubiquitous nature of measurement errors in industrial production settings and their detrimental impact on the effectiveness of control charts, this study endeavors to enhance the practicality and robustness of the CUSUM methodology for ratio monitoring.
The main contributions of this paper are as follows: (1) An innovative design of a CUSUM scheme for monitoring the ratio of two correlated normal variables tailored to accommodate measurement errors. (2) A detailed examination of the effects of measurement errors on the CUSUM scheme for monitoring the ratio of two correlated normal variables. (3) Increasing the number of measurements per set is found not to reduce the effects of measurement errors on the CUSUM scheme for monitoring the ratio of two correlated normal variables.
The remaining portion of this paper is organized as follows: The ratio distribution for the normal random variables is reviewed in
Section 2. In
Section 3, the linear covariate error model with the Gaussian error component for the sample ratio is presented. The CUSUM scheme for the ratio of two normal variables impacted by measurement errors is created and put into practice in
Section 4.
Section 5 discusses the CUSUM scheme’s performance for the ratio of two correlated normal variables with measurement errors. In
Section 6, an example is provided to show how the discussed technique is implemented.
Section 7 offers some recommendations and conclusions.
2. The Review of the Ratio Distribution
This section briefly reviews the background of the distribution of the ratio of two correlated normal variables. Consequently, the joint distribution of the two variables is assumed to be bivariate normal
. A bivariate normal random vector is
. Here,
where
is the mean of
U and
is the mean of
V. Further,
where
is the standard deviation of
U,
is the standard deviation of
V, and
is the correlation coefficient between
U and
V.
The ratio of U to V is expressed as . is the coefficient of variation (CV) of U. Similarly, is the CV of V. is the standard deviation ratio.
There are many studies involving the distribution of
Z; for example, Geary [
33], Hayya et al. [
34], Cedilnik et al. [
35], and Pham-Gia et al. [
36]. In this paper, according to Tran et al. [
30], “In fact, for stable and predictable processes with normally distributed quality parameters, the population dispersion should be significantly smaller than the mean in order to limit the number of nonconforming units vs. the specification interval and to obtain sufficiently large capability index values. For this reason, in these processes, it is very frequent that the coefficient of variation takes small values within the range (0, 0.2]”. To this end, we assume
and
are in the range (0, 0.2]. The
Z distribution is approximated as follows:
where
is the cumulative distribution function (CDF) of
, and
A and
B are functions in terms of
, and
as follows:
The probability density function (PDF) of
Z is approximated as follows:
where
is the PDF of
.
An approximate expression of the inverse distribution function
can be obtained by solving the equation of
with respect to
z.
where
,
can be expressed as follows:
where
is the inverse distribution function of
.
3. The Linear Covariate Dependent Error Model for the Sample Ratios
In this section, we will summarize the main conclusions. We consider the linear covariate error model using the sample ratios.
In the production process, the true quality characteristic is
, and
and
are defined by Equations (
1) and (
2). At time
i (
), we have
n independent samples, which are referred to as
.
is the
jth sample (
) at time
i.
In general, because of measurement errors in practice, the true value is not easy to measure. We observe a set of multiple measurements of the jth sample at the time i; say . m is the number of observations in each set of current configurations. In this paper, we discuss employing multiple measurements as a strategy for reducing measurement errors.
For the model of the linear covariate error, see Linna et al. [
37]. According to them, the observation is related to the true value
, and is represented as
where
is a vector of constants, and
.
; here,
s is a constant.
and
are independent of each other.
where
is the variance of the measurement error for
U,
is the variance of the measurement error for
V, and
is the correlation coefficient between the measurement error for
U and
V.
The mean of observations
is
.
is usually regarded as the representative value of
.
, where
The mean vector and the covariance matrix of
are denoted by (
11) and (
12), respectively.
Let the means of
and
be
and
, the variances of
and
be
and
, and the CVs of
and
be
and
. Finally, let
be the correlation coefficient between
and
, where
When the process is in control (IC), the mean vector of is denoted as , and the ratio is . The correlation coefficient between and is .
When the process is OOC,
, we denote the shift size as
.
is changed from
to
, and the mean vector is from
to
, where
is the mean shift of
, and
is the mean shift of
.
and further,
Therefore, (
13) and (
14) can be rewritten as
Because of the measurement errors, the CVs of
and
are, respectively, expressed as
Following Nguyen et al. [
32], dividing the numerator by
, and the denominator of (
22) by
, making necessary adjustments and combining with (
19), (
22) can be expressed as
and similarly,
where
,
,
, and
.
When the process is IC, the OOC ratios with measurement errors are represented as follows:
4. The Design of the CUSUM Scheme for the Ratio of Two Correlated Normal Variables with Measurement Errors
In this section, we discuss the CUSUM scheme for the ratio of two correlated normal variables with measurement errors based on the model introduced in
Section 3. The mean of the observed value
is
, and the monitored statistic with measurement errors at each sampling period is
where
and
; hence, the CVs
and
are given by
and the standard deviation ratio
is given by
The CDF of is expressed as , and the PDF of is abbreviated as
The downward CUSUM scheme detects the decrease in the ratio; its monitoring statistic is
with
, and
.
On the other hand, the upward CUSUM scheme detects the increase in the ratio; its monitoring statistic is
with
, and
.
The average run length (ARL) is the average set of samples extracted from the control chart when it detects a production problem warning. When the process is IC, the larger the ARL value, the better. When the process is OOC, the smaller the ARL value, the better. In the literature research and practical application, we generally fix the ARL of IC, denoted as ARL
0, and try to minimize the ARL under OOC, denoted as ARL
1. Three methods can be used to calculate the ARL values, the Markov Chain, integral equation, and Monte Carlo simulation. The Markov Chain is widely used to compute the ARL of a control chart without running a large number of simulations. Brook and Evans [
38] detailed the use of the Markov Chain to calculate ARL.
In general, we need to know the definite value of the shift when calculating ARL, which is actually very difficult to obtain. References Tran et al. [
30], Nguyen and Tran [
31], Nguyen et al. [
32], and Yeong et al. [
39] have applied the calculation formula of the expected average run length, denoted as EARL. Knowing the definite magnitude of the shift in advance is not necessary for calculating EARL. However, the possible range of likely shifts should be known. It has a Bayesian flavor, and when the typical density of the shift parameter is unknown, often a uniform prior is used for simplicity. The EARL may be expressed as follows:
where
is the PDF of the random shift size
in
, and ARL is calculated by the Markov Chain method. See
Appendix A for further details. From the previous literature on statistical process control, we know that
follows a uniform distribution in [a, b], that is,
. It has been described in several research articles, see, for example, Tran et al. [
13].
The optimal design of the control chart discussed in this paper is composed of the optimal pairings for the downward CUSUM and for the upward CUSUM.
In general, determining the optimal pairings typically involves two steps:
- Step 1.
Seek possible pairings or that satisfy the condition where ARL is equal to ARL0.
- Step 2.
Among these possible pairings, the optimal pairing or is the one that achieves the minimum value of EARL when the process is OOC.
That is,
and the constraint is as follows:
Similarly,
and the constraint is as follows:
5. The Performance of the CUSUM Scheme for Monitoring the Ratio of
Two Correlated Normal Variables with Measurement Errors
In this section, by observing the efficiency of the discussed schemes, we summarize the influence law of measurement errors on the charting scheme.
We consider two different ranges of shift size over the [0.9, 1) (downward CUSUM scheme) and (1, 1.1] (upward CUSUM scheme), and we set the target of ARL0 , .
Referring to Celano and Castagliola [
6], we set
to account for varying strengths of correlation between
U and
V, which may be strong, weak, or absent. To ensure compliance with the lower bound for acceptable measurement system precision, we assign
. “The accuracy error depends on the gauge calibration and it is usually equal to some percentage points of the true measure”. In this context, we assume
to investigate the influence of measurement system accuracy. Additionally, we consider the case where
, indicating that precision errors are positively correlated. For comprehensive discussions on parameter selection, please refer to Tran et al. [
30].
Table 1 presents the optimal pairing
and
of the CUSUM scheme for monitoring the ratio of two correlated normal variables with measurement errors, as exemplified by the parameters set of
,
,
,
,
,
,
.
5.1. The Performance of the CUSUM Scheme with Precision Errors
In order to evaluate the effect of precision errors (
and
) on the CUSUM scheme, that is,
(no effect of accuracy errors), the ranges of
,
, and
n are
,
, and
. When
,
, the EARL values are presented in
Table 2. It is obvious that the value of EARL increases as
and
increase, regardless of whether
and
are equal or not. Therefore, we may conclude that precision errors degrade the performance of the CUSUM scheme. In the calculation results, roughly, we can conclude that the precision errors have no obvious effect on the CUSUM scheme when
and
; the effect is pronounced when
and
. As an example, take the case of
, when
, we have
(
),
(
), and
(
); when
, we have
(
),
(
), and
(
).
5.2. The Performance of the CUSUM Scheme with Accuracy Errors
We investigate the effect of accuracy errors (
and
) on the CUSUM scheme without precision errors. The values of EARL with
,
, and
are shown in
Table 3. We can see that for the same value of
and
, the change in the values of EARL is slight as
and
increase when
and
,
. However, when
and
are changed in the opposite direction, the change in the values of EARL is obvious. For example, in
Table 4, with
,
, and
, we have
when
and
when
.
5.3. The Performance of the CUSUM Scheme When Changing
The effects of
on the CUSUM scheme are shown in
Figure 1. The range of
is
.
Figure 1 shows the values of EARL with
,
. It distinctly illustrates a negative association between
and EARL. When the
is large, the EARL values are low. For example, in the condition of
, and
,
when
, and
when
. In the case of
, and
,
when
, and
when
.
5.4. The Performance of the CUSUM Scheme When Increasing m
In addition, Linna and Woodall [
18] proposed the method of increasing the number of measurements per set to reduce the effect of measurement errors. Nguyen and Tran [
31] and Nguyen et al. [
32] applied this method. Based on these, we increase
m from 1 to 20 and detect changes in EARL at the same time. When
, the change in EARL with the increase in m is shown in
Figure 2. The values of EARL change indistinctively with the increase in
m. For example, in the condition of
, and
,
when
, and
when
. Compared with
, the change in EARL is slight when
. In the case of
, and
,
when
, and
when
. It follows that increasing the measurement times of each item does not obviously change the efficiency of the discussed scheme.
5.5. The Performance of the CUSUM Scheme When Changing s
Finally, we study the effect of changing the value of
s on the CUSUM scheme for monitoring the ratio of two correlated normal variables with measurement errors. Given
,
,
, and
, the changes in EARL for
are listed in
Figure 3. As can be seen from
Figure 3, when
n is 1 and 15, respectively, the value of EARL does not change obviously with the increase in
s.
6. An Illustrative Example
This section illustrates the application of the CUSUM scheme for the ratio of two correlated normal variables with measurement errors in an example. We apply the requirements for a muesli recipe, and the objective of monitoring is to recognize and manage systemic issues that could lead to a continuous deterioration in product quality.
Tran et al. [
30] considered that the muesli recipe consists of sunflower oil, seeds (pumpkin, flaxseed, sesame), oatmeal, etc. The product must be formulated with an equal weight of pumpkin seeds and flaxseeds to meet the desired nutritional standards of the product and to have a good taste.
In the production process, we take five boxes of mixed cereal at 30-minute intervals and separate the “pumpkin seeds” and “flaxseeds” from each box. The weight of the pumpkin seeds is denoted by
U, and the weight of the flaxseeds is denoted by
V. In this way, we can obtain the average of the two seeds
and
. The ratio
is monitored to determine whether the process is stable.
Table 5 presents a set of simulated samples. Until the sample point 10, the process is IC. There is a 1% upward shift occurring between sample point 10 and sample point 11. In practice, it is required that the process should signal when the upward shift of the ratio reaches 1%.
The choice of parameters and assumptions is consistent with the previous literature,
. The
of the CUSUM scheme with measurement errors is 0.0211 when
, and ARL
0 . From
Figure 4, it is evident that sampling points 11 and 12 are where the OOC signal is observed. The OOC signal is observed at sampling point 11 in Tran et al. [
30]. This demonstrates the applicability of the proposed charting scheme to quality control issues.
7. Conclusions and Suggestions for Future Research
In this paper, we study the ratio of two correlated normal variables with measurement errors monitored by the CUSUM scheme. The optimal pairings are identified in the event of an uncertain shift using the shift interval. The effects of measurement errors on the CUSUM scheme for monitoring the ratio of two correlated normal variables are examined deeply. Moreover, it is discovered that this effect cannot be reduced by increasing the number of measurements per set. The applicability of this charting scheme to quality control issues is demonstrated with the assistance of an example. Finding ways to reduce the effects of measurement errors on the ratio control charts is the focus of future research. Further, reducing the negative performance on the ratio control chart through a combination of adaptive strategies like variable sampling intervals, variable sampling sizes or with run rules, or adding the auxiliary information could be considered for future research.
Author Contributions
Conceptualization, W.Y., X.J. and J.Z.; methodology, W.Y. and X.J.; software, W.Y. and X.J.; validation, W.Y., X.J. and J.Z.; formal analysis, W.Y.; writing—original draft preparation, W.Y.; writing—review and editing, W.Y. and X.J.; supervision, J.Z.; project administration, W.Y.; funding acquisition, W.Y. and J.Z. All authors have read and agreed to the published version of this manuscript.
Funding
This research was funded by the National Natural Science Foundation of China: 12201429; the Research on Humanities and Social Sciences of the Ministry of Education: 22YJC910009; the Doctoral Research Start-up Fund of Liaoning Province: 2021- BS-142; the Education Department of Liaoning Province: JYTMS20230768; the Liaoning Provincial Department of Education Scientific Research Project: LJKZ1161; the Research Project of Anshan Normal University: 23kyxm029.
Data Availability Statement
All data are available in this paper.
Conflicts of Interest
The authors declare no conflicts of interest.
Appendix A
The method of the Markov Chain proposed by Brook and Evans [
38] approximates the detection statistic as the Markov Chain with finite states. This method takes each value interval of statistics as each state of the Markov Chain, after which the transition probability matrix is available. In this way, the properties of ARL can be studied according to the properties of the Markov Chain. Therefore, according to this method, suppose a discrete Markov Chain with
states, where states
are transient, and the state
is the absorbing, that is, the OOC signal in the control chart.
The transition matrix
of the Markov Chain is given by
where
is a matrix of transition probability,
, and
is a
vector satisfying
with
.
Let
, where
q is the initial probability. Neuts [
40] and Latouche and Ramaswami [
41] proposed that the number of steps
until the process reaches the absorbing state is known to be a Discrete PHase-type (DPH) random variable of parameters
; the mean and the standard-deviation of the run length of the one-sided CUSUM charts for the ratio of two normal variables an be expressed as follows:
where
According to the formulas given above, the ARL and SDRL can be computed numerically for two one-sided CUSUM schemes for the ratio of two normal variables.
For the upward (downward) CUSUM scheme, divide the interval into p subintervals of width , where . Let be the midpoint of the jth subinterval () and be the “restart state” of the CUSUM charts. When the number of subintervals is large enough (), the ARL and SDRL can be evaluated precisely. The elements of transition matrix can be expressed as follows:
For ,
upward CUSUM scheme,
downward CUSUM scheme,
For ,
upward CUSUM scheme,
downward CUSUM scheme,
where
is the CDF of
.
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