1. Introduction
Currently, the search for alternative leaching agents to traditional extraction processes is presented as an essential method for scientific and industrial interests to combat the disadvantages of cyanidation. The limited selectivity and high toxicity involved in the use of cyanide have directed efforts in different research fields to use leachates such as thiourea (CH
4N
2S), thiocyanates (SCN
−), and thiosulfate (S
2O
32−) [
1]—processes which have achieved profitable recoveries with lesser ecological impacts [
2].
Thiosulfate (S
2O
32−) is one of the most promising reagents for the leaching of precious metals [
3]. It has been shown that by maintaining sufficient concentrations of thiosulfate, ammonia, copper, and oxygen in the solution, under suitable Eh-pH conditions, precious metals such as gold can be easily extracted with a low consumption of reagents [
4]. In the last decade, recoveries with thiosulfate have been optimized through the use of oxidizing agents such as oxygen (O
2), and the addition of metal ions with catalytic character have reached recoveries up to 97.13% Ag (I) in S
2O
32−-O
2-Zn
2+, at 0.25 M S
2O
32− concentration, an oxygen partial pressure of 1 atm, and temperature of 318 K over four hours [
5].
Leaching from sulphurous ores using thiosulphate (S
2O
32−) involves a complicated chemical reaction which requires a comprehensive thermodynamic analysis prior to experimental tests in order to determine the conditions in which precious metals are solubilized even in presence of other metals contained in the system. Some studies have clarified the dissolution chemistry of leaching systems by calculating the distribution of species and making Pourbaix diagrams that determine the ratios between ore concentrations and reagents [
6], in addition to performing thermodynamic calculations that show the favorable recovery of silver (Ag), in which the conditions of the complex formed with the leaching agent are stable in solution [
7].
This study shows the characterization of concentrated Zn from Zimapán, of which the particles were bounded to 74 microns and subjected to a leaching process in a S2O32−–O2 system in order to study the influence of temperature on the formation of complexed silver.
2. Materials and Methods
Prior to experimental tests, zinc ore concentrate from the mining district of Zimapán in Hidalgo, Mexico was dried and homogenized in order to obtain a representative sample. Later, it was analyzed using the atomic absorption spectrophotometry (AAS) technique using a Perkin Elmer-Analyst 200 spectrophotometer in order to identify and quantify the elements present in the zinc concentrate. Three samples of 1 g of each particle size (44, 53, and 74 µm) to which the mineral concentrate were sifted were digested with Aqua Regia (0.03 L of nitric acid (HNO3)–0.01 L of hydrochloric acid (HCl)) at a temperature of 323 K, until the solids dissolved completely. The digested solution of each sample was filtered and measured at 0.1 L in order to determine the content of Ag and As in the concentrate of Zn by the technique of chemical analysis using atomic absorption spectrometry (AAS).
Morphological study of the representative sample was performed using X-ray Diffraction (XRD) with an INEL X-ray diffractometer, model EQUINOX 2000 (Thermo Fisher Scientific, Ecublens, Switzerland), with Co-Ka1 radiation (1.789010 Å) operating at 30 mA and 20 KV, a voltage of 220 V, and a full width at half maximum (FWHM) resolution of 0.095; and also the scanning electron microscopy-energy-dispersive X-ray spectroscopy (SEM-EDS) technique using a JEOL electron microscope, model JSM 6300 (JEOL, Tokyo, Japan), with a 30 KV voltage and a 21-mm field depth at different magnifications with secondary electrons, and backscattered in order to identify the mineralogical species present in the Zn concentrate powders.
According to the mineral species identified by the XRD silver complexing agent, and which was proposed for the leaching system (S2O32−), a thermodynamic simulation of the system was performed using two metallic elements (Ag and As) and three nonmetallic (S, H, and O2), by building Pourbaix diagrams at different temperatures in order to establish a framework for the behavior of these elements in an aqueous system; HSC Chemistry software 5.11 (Outotec, Cleveland, OH, USA) was used.
In order to perform the silver dissolution, a glass reactor with a 500-mL capacity on a Thermo Scientific Super Nuova hot plate fitted with magnetic stirring was used; oxygen was then injected through a diffuser and regulated to 1 atm by a flowmeter with a 200 psi maximum capacity. A series of experiments were performed at different temperatures (298, 313, and 333 K), keeping all other parameters constant. The leaching process of Ag (I) was monitored by taking successive 10-mL aliquots at different times, for 360 min, which were then analyzed usingAtomic Absorption Spectrometry (AAS). Leached liquors were characterized using Fourier transform infrared spectroscopy (FTIR) in order to confirm the formation of the silver-thiosulfate species using a Fourier transform infrared spectrometer model Tensor 27, Bruker (Bruker Optics Inc., Billerica, MA, USA), with a mid-infrared (MIR) source.
4. Discussion
Figure 1 shows that the elemental weight of Zn in the mineral sample is 48%, qualifying the concentrate as a quality product for sale; however, the presence of multiple impurities such as Fe, Cu, and Ag make it a secondary source for the recovery of metals of interest. The concentrate of Zn was obtained through a stepwise process of concentration, which is affected by the high content of Fe [
8], which is reflected in the results obtained in the chemical analysis. The characterization performed by AAS reports an elemental content of 10.63% Fe, in addition to 1.97% Cu and 0.84% Pb. Elements such as Cd, Sb, As, and Ag are present in concentrations below 0.78%.
The Zimapán mining district is characterized by a varied and complex mineralogy, consisting primarily of sulphides and oxides, with significant outstanding metal concentrations, among which are elements such as Fe, Se, W, Zn, Cu, Pb, Cd, and Mo. The majority of the impurities in the mineral concentrate have place in the shape of sulphides, as is the case of Cu and Fe; which make up species as pyrite and chalcopyrite [
9].
Said mineralogical phases were confirmed by elemental mapping carried out using SEM-EDS that is shown in
Figure 5, wherein the relationship between particles with high content of S, Fe, and Cu is shown in addition to particles with right angles that were related with the typical crystal behavior of pyrite. Chalcopyrite is a complex nature species, which cannot be processed by traditional hydrometallurgical techniques such as cyanidation [
10]; thus, the identification of this sulphur species in the concentrate of Zn is accurate, as it confirmed the diffractogram shown in
Figure 2.
The higher concentration of silver (255 g·ton
−1) was reported in the particles of the concentrate of Zn bounded to 74 microns, wherein arsenic content doubled the concentration of precious metal (541 g·ton
−1). Silver is observed to be homogeneously distributed in the sample, as indicated by the chemical analysis of samples of concentrate of Zn delimited to differently sized particles. The study of these mineral deposits has allowed the confirmation of the formation of compounds where the sulfur combines with settleable elements such as As, Sb, or Bi, which relate to important contents of Ag, such as pyrargyrite (Ag
3SbS
3) and proustite (Ag
3AsS
3) [
11]. The presence of As, Ag, and S in turn confirm mineralogical silver species identified by XRD.
Elements such as C, O, Fe, Zn, As, Al, Si, S, Ag, K, Ca, and Cu were identified in the EDS spectrum carried out to samples of powder particles bounded to 74 microns, which is shown in
Figure 4 and has been associated to the elemental content reported in the mapping [
12].
Figure 5 shows the results obtained by SEM mapping to non-metallic particles containing the elements forming species such as quartz (SiO
2), andradite (Ca
3Fe
2(SiO
4)
3), and orthoclase (AlKSi
3O
8), identified by XRD (spectrum not shown and published in a previous work [
13]). The Ca content in the concentrate of Zn confirmed the alkaline nature of the pulp and corresponded to the presence of non-metal species such as calcite (CaCO
3) [
14,
15].
In order to establish an overview of the behavior which have the elements of the sample of the concentrate of Zn in contact with the leaching solution, the thermodynamic simulation of the AgAsS
2–S
2O
32−–H
2O system was performed in the temperature range from 298 to 333 K. Temperature shows no influence in the predominance areas of the species in the Ag–As–Na–S system; this is why only Pourbaix diagrams built with minor and major temperature parameters are shown. The oxidation of arsenic is carried out according to the Equations (1)–(3), wherein arsenic acid (H
3AsO
4+) decomposes in dihydrogen-arsenate (H
2AsO
4−), then to hydrogen-arsenate (HAsO
42+), and finally to arsenate (AsO
43+) [
16] as pH increases (as shown in
Figure 6 and
Figure 7).
In the case of silver, it is shown that metal silver and silver sulfide are formed at reducing potentials. At oxidizing potentials (Eh > 0 V), the formation of the silver dithiosulfate species (Ag(S2O3)23−) was reported, species which corresponds to the precious metal complex with leaching agent of the proposed system. At highly oxidizing potentials (Eh > 1.4 V) and alkaline pH, the silver precipitates in the shape of oxides.
The formation of silver-thiosulfate complex encompasses a wide range of pH within the limits of the water stability; however, it is important to consider the instability of the thiosulfate [
17], because at temperatures over 338 K and under highly acid conditions, said factors may decrease the level of Ag complexation. This is why the experiments were performed at pH = 9 in an oxidizing media promoted by the injection of oxygen in the leaching solution in the established temperature range. The presence of the SO
42− ion and NaOH at pH = 9 at oxidizing potentials—which can be seen in both Pourbaix diagrams and vibrations obtained by FTIR—is due to dissolution and decomposition of the leaching agent Na
2S
2O
3 in aqueous system, which allows the formation of active thiosulfate ions.
Based on the species identified in the Pourbaix diagrams at pH = 9 and oxidizing conditions, the reaction stoichiometry dissolution was formulated using the proposed system, which is shown in Equation (4):
In previous work, the nature of heterogeneous reactions (solid–liquid) was studied, referring that the percent of conversion and the speed with which the reaction takes place show an important temperature dependence, suggesting a higher energy requirement for an efficient leaching process [
18,
19]. The results of the leaching tests at different temperatures that are seen in
Figure 8 report high rates of silver conversion in solution with regard to the temperature increase, reaching a maximum dissolution of 97.8% Ag at 333 K.
The presence of the vibration bands in
Figure 9 are consistent with those identified in the FTIR spectra of the leaching liquors of the mineral concentrate with thiosulfate [
20]. In
Figure 10 the presence of the thiosulfate ion contained in the leaching liquors at different temperatures is shown. The partial decomposition of thiosulfate ion (S
2O
32−) to sulfate (SO
42−) in basic medium is carried out in the presence of oxidizing agent [
21], according to Equation (5).
The tracking of the reaction of precious metal dissolution for all experiments was performed by AAS by checking the silver fraction in solution; thus, by these instrumental techniques, the formation of the silver-thiosulfate complex can be established.