Improving the Processing of Copper–Arsenic-Bearing Ores: Enhancing Separation and Extraction Methods Through Mediator Insights —A Brief Review

The presence of arsenic-bearing minerals in ores, notably enargite (Cu₃AsS₄), remains an unresolved issue for copper beneficiation processes, including those for porphyry copper deposits. In particular, several operational challenges remain for the selective flotation of enargite from copper–sulphide ores, as well as the selective leaching of arsenic from enargite in copper concentrates. This study addresses these challenges from the standpoint of mediator science, where structures with specific elemental compositions observed by several authors at the surface of enargite and chalcopyrite, under different conditions and analytical techniques, are compiled and analysed. Most probable surface species, observed using technologies measuring the outmost surface layer and occurring onto the mentioned minerals, are identified and compared to species predicted by classic thermodynamic calculations. The results indicate that for chalcopyrite the major species formed in acidic conditions is elemental sulphur, while copper oxide and iron oxides and oxy-hydroxides species predominate with increasing pH. For the case of enargite, a similar situation is observed at low pH values, although slightly acidic conditions appear as a less examined condition for this mineral. Some of the observed species were found to be consistent with thermodynamic predictions, while others are notably absent. Particularly, for the case of enargite researchers have reported the formation of arsenic (III) oxide at pH values as high as 13, and observation not predicted by Pourbaix diagrams. Thus As₂O₃ could be considered a metastable species at highly alkaline conditions, which opens an option to beneficiation from froth flotation. Interestingly, at the same pH condition, iron oxide and oxyhydroxides species predominate at the surface of chalcopyrite. Therefore, applying the mediator concept, the initial alkaline flotation of sulphide ores turns into an oxide flotation case.