2.1. Samples
The coal samples (vitrinite
Rmax = 1.7%) were collected from the Gemudi mining area in Guizhou province. In order to exclude the influence of the vitrinite in the coal on the experiment, the coal samples were hand-selected to obtain inertinite-enriched samples. According to the Chinese standard GB/T 15588-2013 and GB/T 8899-2013, the obtained samples were observed under a microscope, and the samples with 90% or higher inertinite purity were used as the precursor for the simulation experiment. Detailed industrial analysis and elemental analysis can be found in
Table 1.
The influence of minerals on the graphitization process of microscopic components is highly complex, and the relative content of minerals in the microscopic components is difficult to control. Therefore, in this study, acid washing was performed to remove the random and uncertain effects of minerals on the coal graphitization process. The acid washing process is as follows:
- (1)
The sample was crushed and sieved through a 200-mesh (75 μm) standard sieve.
- (2)
Approximately 15 g of coal powder (proportional to the increase in sample weight) was placed in a plastic beaker and mixed with 80 mL of HCl solution (36% mass fraction).
- (3)
The mixture was stirred for 4 h at a constant temperature of 60 °C in a water bath.
- (4)
The HCl solution was then filtered out, and 80 mL of HF solution (40%) was added to the coal sample.
- (5)
The same water bath and acid washing process were repeated.
Finally, the acid-washed coal sample was washed with ultrapure water until no precipitate appeared in the filtrate, filtered using filter paper, and dried in a vacuum oven at 60 °C for 24 h to obtain the mineral-free coal sample.
Powder samples were used for HTT simulation experiments. However, HTHP simulation experiments require solid-state samples of fixed dimensions. Conventional HTHP involves drilling cylindrical samples of a certain size using hollow drill bits. However, coal samples in the high-metamorphism stage are brittle, and it is difficult to obtain enriched samples of a single component (vitrinite or inertinite). This has been a significant obstacle for previous researchers in conducting this type of experiment. In this study, a breakthrough was made by using powder compaction to prepare the required experimental samples (
Figure 1). The equipment used includes tungsten carbide molds and a uniaxial hydraulic press. The samples were prepared using powder compaction, resulting in cylindrical samples with dimensions of 7 mm × 12.5 mm and a density of 1.5 g/cm
3.
High-temperature thermal simulation experiments (HTT)
- (1)
Take a 10 g sample and place it in a crucible, then put it into an induction furnace for graphitization.
- (2)
Vacuum is applied to remove gas from graphitization furnace and then maintain an argon gas atmosphere throughout the process.
- (3)
Increase the temperature with controlled ventilation. The pressure inside the furnace is maintained at 20–30 KPa above standard atmospheric pressure.
- (4)
The temperature is raised from room temperature to 1000 °C at a rate of 5 °C/min. The sample is held at 1000 °C for 60 min.
- (5)
The temperature ramp rate is then changed to 10 °C/min until reaching the target temperature point. The sample is held at the target temperature for 90 min.
- (6)
Afterward, the furnace is allowed to naturally cool down.
- (7)
The graphitization temperature range starts at 1800 °C, with intervals of 300 °C, and the maximum temperature point is set at 3000 °C. A total of five treatment temperature points are used.
High-temperature and high-pressure simulation experiment (HTHP)
A six-faced hydraulic press is used for HTHP simulation experiments [
21], which can simulate temperature and pressure conditions of up to 2000 °C and 6 GPa, respectively, meeting the requirements of this study.
The determination of experimental temperature and pressure conditions refers to relevant domestic and international research. For example, Jiang conducted high-temperature and high-pressure experiments with the highest temperature and pressure conditions of 700 °C/0.6 GPa [
22,
23], and Professor Bustin’s team conducted classic high-temperature and high-pressure experiments with the highest temperature and pressure conditions of 900 °C/1 GPa [
17]. In this study, the lower limit of the experimental conditions is set at 600 °C/1 GPa, and the upper limit of temperature and pressure conditions is relaxed to 1200 °C/2 GPa. Eight sets of high-temperature and high-pressure simulation experiments are conducted under the following conditions: 600 °C/1 GPa, 600 °C/1.5 GPa, 600 °C/2 GPa, 900 °C/1 GPa, 900 °C/1.5 GPa, 900 °C/2 GPa, 1200 °C/1.5 GPa, and 1200 °C/2 GPa. The experiment under the 1200 °C/1 GPa condition was not conducted due to equipment limitations at high temperature and low pressure.
2.2. X-ray Diffraction
The XRD instrument selection specifications are: SmartLab-9 kW, copper target, acceleration voltage 45 kV, current 200 mA, scanning range 2θ from 5° to 70°, scanning rate 2°/min, X-ray wavelength 0.15418 nm. Two diffraction peaks on the XRD pattern (2θ ranges of 20° to 30° and 40° to 50°) correspond to the positions of the 002 and 100 peaks in the standard graphite XRD diffraction [
24].
MDI Jade 6.0 software was used to process the XRD patterns and calculate the relevant lattice parameters: interlayer spacing d002, crystallite size La, and stacking height Lc, based on the Bragg equation and Scherrer formula.
2.3. Raman Spectroscopy
The experimental instrument used is the Jobin-Yvon Labram HR Evolution high-resolution micro-Raman spectrometer. The experiment measurements employed an argon ion laser as the excitation light source, with an excitation wavelength of 532 nm and laser power of 100 mW. The scanning range was from 800 cm−1 to 3500 cm−1, and the exposure time was 10 s.
The obtained Raman spectra were analyzed using Origin 8.0 software, utilizing Lorentzian functions for fitting and processing. The Raman spectrum exhibited two bands: the first-order Raman (700 cm
−1 to 2000 cm
−1) and the second-order Raman (2000 cm
−1 to 3000 cm
−1). The first-order Raman spectrum showed four types of defect peaks, namely D1 to D4 peaks, and an ordered graphite peak G. D1 represents in-plane defects caused by the incorporation of impurities or imperfect structure, which are difficult to eliminate during graphitization. D2 represents interstitial defects in the graphite lattice [
25,
26]. D3 and D4 are out-of-plane defects in the carbon layers and belong to active sites, which are released and eliminated during the early stages of graphitization [
27]. The second-order Raman spectrum initially showed only two peaks, S1 and S2, in the low evolution stage. As the degree of evolution increased, the S1 peak gradually split into two peaks, and the S2 peak disappeared (
Figure 2).
Researchers often use the ratio R2 = A
D1/(A
(G+D1+D2)), where A
D1 represents the area under the D1 peak, to characterize the degree of structural defects or the degree of order in carbon materials [
28]. This parameter can effectively represent the development of graphite structure defects in carbon materials with a high degree of evolution and a single type of defect and fewer defects. However, if the sample has a lower degree of evolution, complex defect types, and a higher proportion of defects, this parameter may not adequately evaluate the development of the sample. Therefore, in addition to using the R2 parameter, this paper proposes the R3 parameter, which represents the ratio of the total area under all types of defect peaks in the first-order Raman spectrum to the total area under all peaks (R3 = A
(D1+D2+D3+D4)/A
(D1+D2+D3+D4+G)).
R2 is referred to as the “in-plane defect parameter” that characterizes the proportion of in-plane defects (D1) and has good evaluation significance for samples with a high degree of evolution, fewer defects, and a dominance of D1-type defects (highly evolved graphite samples), and it can be used for cross-comparison with other relevant studies. R3 is referred to as the “overall defect parameter” that represents the proportion of all types of defects and has significant physical meaning for samples with a lower degree of evolution and more defects.
2.4. Transmission Electron Microscopy
The experiments utilized the Tecnai G2 F30 field emission transmission electron microscope (TEM) with an acceleration voltage of 300 kV. The point resolution was 0.20 nm, the line resolution was 0.10 nm, and the information resolution was 0.14 nm. The magnification ranged from 3000× to 500,000×.
The specific procedure involved grinding the sample to 300 mesh and then dispersing it in ethanol using ultrasonic treatment. The dispersed sample was then dropped onto a copper mesh. Subsequently, the sample was searched for on the holes of the copper mesh, and particles that could represent the majority of the particle characteristics within the sample were selected for multiscale observation. High-resolution images and selected area diffraction (SAD) patterns were captured during the observation process.