Enhancing Supply Chain Sustainability and Reliability Through WSM and TOPSIS: A Symmetrical Real-World Case Study
Abstract
:1. Introduction
2. Problem Description
2.1. Research Implementation Methodology
2.2. Notation List
3. Mathematical Modeling
3.1. Assumptions
- The closed-loop SCND model is multiproduct, multi-objective, and multi-period;
- Primary markets, or forward chains, deal with finished goods, while secondary markets, or reverse chains, deal with recycled raw materials;
- Warehouses and distribution centers are allowed to have shortages;
- The final products have a time-limited useful life;
- The various carriers have statistically independent carrying capacity;
- Penalties apply to lost demand for finished goods;
- There will be a fine for failing to pick up returned goods;
- There is only one level of capacity established for potential facilities;
- Heterogeneous transport vehicles are used to transport both finished products and raw materials.
3.2. Model Mathematically
3.2.1. Objectives
- Goal of profitability: The primary goal function aims to increase revenue. Aggregate of the fixed, operating, transportation, and CO2 emissions costs yields the overall costs.
- Social responsibility objective: Social responsibility is a moral obligation for a company to take decisions that is in favor to society. We maximized the social responsibility objective using following illustrations:
- Environmental objective: Reducing the adverse environmental effects of supply chain operations is the main goal of environmental objectives illustrated by (*) for supply chain sustainability:
- Reliability objective: Potential suppliers and facilities have their own reliability, which, if chosen and built, adds to the supply chain’s overall fixed part reliability. The transportation and operational processes make up the supply chain’s variable part reliability.
3.2.2. Constraints
- Budget constraints: One of the primary determinants of financial constraints is the amount of money a business generates. It is important to determine what would be needed to break even and recover these costs because businesses usually spend money before making it. A break-even point is attained when available revenues and expenses are equal.
- Carbon dioxide emission constraint: The maximum amount of carbon dioxide emissions from production operations is determined by carbon dioxide emission constraints.
- Demand constraint: The predicted level of demand that is constrained by a number of variables, including cash flow, regulations, production capacity, and material supply, is known as constrained demand.
- Facility capacity constraints: In the capacity-constrained setting, the facility can serve only a subset of the population.
- Allocation constraint: Allocation constraints can be defined to control behavior such as the following:
- Constraint on flow balance: The conditional minimum flow establishes that in order to use this source site–destination site combination for any shipments, a minimum flow is necessary.
- Shipping capacity constraints: Shipping capacity constraints are the limitations that arise across the shipping arms of the supply chain.
- Rational constraints: A logical constraint combines linear constraints by means of logical operators, such as
3.3. Model’s Linearization
3.4. Model Decisions
3.4.1. Weighted Sum Approach
3.4.2. Technique for Order of Preference by Similarity to Ideal Solution Method
- Step 1: The decision matrix’s normalization
- Step 2: The weighted normalized matrix calculation
- Step 3: Finding the ideal solutions, both positive and negative
- Step 4: Separation measures calculation
- Step 5: Determining the relative closeness
- Step 6: Ranking of suppliers
4. Results and Discussions
5. Conclusions
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Category | Symbol | Description |
---|---|---|
Sets | ||
Main | I | Suppliers, iϵ I |
J | Potential production centers, j ϵ J | |
D | Potential distribution centers, d ϵ D | |
E | Primary market, e ϵ E | |
C | Potential collection centers, c ϵ C | |
M | Potential recycling centers, m ϵ M | |
K | Potential remanufacturing center, k ϵ K | |
H | Secondary market for recycled raw material, h ϵ H | |
F | Landfill centers, f ϵ F | |
B | Energy recovery centers, b ϵ B | |
A | Raw materials, a ϵ A | |
R | Products, r ϵ R | |
L | Materials used in recycling process, l ϵ L | |
G | Technologies in production center, g ϵ G | |
V | Vehicle, v ϵ V | |
U | Usable capacity, u ϵ U | |
P | Period, p ϵ P | |
Hybrid | N | Network nodes, N ϵ {i,j,k,e,c,m,k,b,f,h} |
Parameters | ||
Prices | The price at which a single unit of product r unit is sold in the primary market e during a given period p | |
The selling price in the energy recovery center (b) for a single unit of returned product (r) during the period p | ||
The price at which one unit of recycled raw material (a) is sold for during a specific time period (p) in the secondary market (h) | ||
The price at which one unit of remanufacturing product (k) is sold for during a specific time period (p) in the secondary market (h) | ||
Fixed Costs | Fixed expenses for establishing a single production facility j with capacity u and technology g | |
Putting up a single distribution center at a fixed cost of d and capacity level of u | ||
To create a single collection center (c) with a capacity level of u, a predefined amount will be needed. | ||
To create a single remanufacturing center (k) with a capacity level of u, a predefined amount will be needed | ||
Predetermined establishment costs for a single recycling facility m with material l and capacity u | ||
The one-time cost associated with entering into an agreement with a supplier i to provide raw material a for a specific time frame p | ||
Fixed cost for vehicle v for time p | ||
Θ | Fixed cost of reducing carbon dioxide emissions | |
Unit Costs | The cost of purchasing one fresh input (a) unit from supplier i for a specific amount of time (p) | |
Reductions on expenses as a result of recycling one raw material (a) unit over a specified amount of time p | ||
Cost over time of using technology g to produce a single product r in the manufacturing facility j at time p | ||
Price of single product r’s distribution over time (p) at distribution center d | ||
Cost of upkeep for a single product unit (r) at distribution center (d) for time interval (p) | ||
Penalties for not having one unit of product r during time p | ||
A non-collection penalty from the customer e for one returned product (r) unit over the course of time p | ||
The total cost over time p of packing and sorting a single came-back goods (r) unit at the pickup center c | ||
The purchase incentive’s cost and the goods (r) that is being retrieved from the pickup facility (c) within a specified time frame (p) | ||
The price of reusing one returned product unit (r) over a specified time period (p) at a recycling facility (m) using material (l) | ||
Cost of destroying, over a given period of time p, one unit of returned product r at the destruction center f | ||
The price of one liter of fuel for a vehicle v over time p | ||
Driver’s pay for an hour of driving over a given period of time p | ||
Capacities | The supplier i’s ability to supply unprocessed materials a | |
Capacity of production center j using technology g and capacity level u | ||
Capacity of distribution center d with capacity level u | ||
The storage capacity of distribution center d at capacity level u | ||
Capacity of collection center c with capacity level u | ||
Disposal and reusing facility m ability with substance l and capacity u | ||
Capacity of remanufacturing center k with capacity level u | ||
Weight capacity for vehicle v | ||
Capacity of volume for type of vehicle v | ||
Carbon Dioxide | emissions for the supply chain network | |
emissions from establishing a production center j with a capacity of u and utilizing technology g | ||
emissions resulting from the establishment of a distribution center d at a capacity level of u | ||
emissions as a result of building a collection center c with a capacity level of u | ||
emissions from establishing a disposal and reusing facility m with substance l and capacity u | ||
emissions as a result of building a remanufacturing center k with a capacity level of u | ||
emissions rate per unit of energy used (g/kwh) | ||
Energy and Fuel | Energy consumption needed to create single unit of a goods r using technology g (kWh) | |
Energy used to pick up one unit of retrieved merchandise r (kWh) | ||
Energy used to recycle a single unit of raw material (a) using a substance l (kWh) | ||
The amount of energy needed to recycle one unit of a retrieved good r (kWh) | ||
Consumption of fuel for one kilometer traveling by the vehicle v in no-load mode (L) | ||
Fuel consumption for a vehicle v traveling one kilometer versus each unit of load (L) | ||
Jobs | Significance coefficient for newly created jobs | |
Prospects for employment as a result of setting up a production center j with capacity u and technology g | ||
Employment generated by building a distribution center d with capacity level u | ||
Opportunities for employment as a result of building a collection center c with an u capacity | ||
The construction of a recycling facility m with material l and capacity level u could potentially create jobs | ||
Opportunities for employment as a result of building a remanufacturing center k with an u capacity | ||
Unemployment rate at the production center j | ||
Unemployment rate in distribution center d | ||
Unemployment rate in collection center c | ||
The recycling center m’s unemployment rate | ||
Unemployment rate in remanufacturing center k | ||
Varying rate of employment creation for a single operational hour | ||
Occupational injuries | Importance coefficient of sick leave | |
Workplace injuries as a function of capacity level (u), technology (g), and production center (j) (days) | ||
Workplace injuries as a result of building a distribution center d with a capacity of u (days) | ||
Workplace injuries brought on by the establishment of a collection center (c) with a u (days) capacity | ||
Workplace injuries as a result of the material l, the capacity level u, and the establishment of the recycling center m (days) | ||
Workplace injuries as a result of building a remanufacturing center k with a capacity of u (days) | ||
Varying rate of occupational injuries for each operational hour | ||
Reliability | Supplier reliability’s importance coefficient | |
The potential facility establishment reliability’s importance coefficient | ||
Operational activities reliability’s importance coefficient | ||
Shipment reliability’s importance coefficient | ||
The reliability of supplier i’s raw material supply | ||
Regarding technology g and capacity level u, the reliability of production center j | ||
Reliability of distribution center d at capacity level u | ||
Reliability of collection center c at capacity level u | ||
Recycling center m’s reliability using material l and capacity u | ||
Reliability of remanufacturing center k at capacity level u | ||
Failure rate | Vehicle(v) breakdown rate per kilometer traveled | |
Breakdown rate of arc between x and y per kilometer | ||
The breakdown rate of production center j with respect to technology (g) and capacity (u) over time (p) | ||
Breakdown rate of distribution center d for time p at capacity level u | ||
The breakdown rate of collection center c at capacity level u for period p | ||
Rate of breakdown of the recycling center m using material l and capacity level u during time p | ||
The breakdown rate of remanufacturing center k at capacity level u for period p | ||
Coefficient of distance, time, weight and volume | The distance (in kilograms) between each pair of supply chain nodes, x and y | |
Maximum helpful life of product r | ||
Time needed to use technology to produce a single unit of a product r | ||
The amount of time needed to distribute a single unit of product r | ||
Amount of time needed to gather one unit of product r | ||
The amount of time needed to recycle one unit of raw material a using material l | ||
The amount of time needed to remanufacture a single unit of product r | ||
Weight of a raw material a in one unit | ||
The product r’s weight per unit | ||
The amount of raw material a per unit volume | ||
One unit of product r’s volume | ||
Other coefficients | Minimum quantity of raw materials a that suppliers i provide at a given time p | |
The demand for the product r in the main market e at time p | ||
The energy recovery ratio per returned product r | ||
The reused ratio of recycled raw material a | ||
Budget | The budget total available for the establishment of potential suppliers | |
BM | The big number | |
Decision Variables | ||
Variable in Binary | One if a raw material a supply agreement was reached with supplier i during time p; if not, zero | |
If production center j is established with technology g and capacity level u, then one; if not, zero | ||
One if there is a distribution center d with a capacity level of u; if not, zero | ||
One in the event that a collection center c with a capacity level of u has been created; if not, zero | ||
One if material l and capacity level u are used to establish a recycling center m; otherwise, zero | ||
One in the event that a remanufacturing center c with a capacity level of u has been created; if not, zero | ||
One if vehicle v travels arc x to y in period p; otherwise, zero | ||
Positive Variable | Quantity of transferred of raw material a between the facilities (x,y) ϵ ɸ′ in period p | |
Product r transferred quantity between facilities (x,y) ϵ ɸ″ during period p | ||
Product r produced in quantity during time p in production center j utilizing technology g | ||
Amount of product r held in inventory at distribution facility d during time p | ||
Product r quantity that customer e has returned during time p | ||
Quantity of returned product r that customer e did not pick up during time p | ||
Inadequate amount of the good r for customer e within the allotted period p | ||
Total amount(tons) of CO2 emissions from the supply chain |
Symbol | Description |
---|---|
during time p | |
Alternatives | Criteria | ||
---|---|---|---|
Reliability (0.4) | Fuel-Efficiency (km/lt.) (0.3) | Cost (in lakhs) (0.3) | |
A1 | 9 | 9 | 8 |
A2 | 7 | 8 | 7 |
A3 | 6 | 8 | 9 |
A4 | 7 | 8 | 6 |
Supplier | Technique | Normalized Decision Matrix | |||
---|---|---|---|---|---|
First | WSM | 0.31 | 0.27 | 0.23 | 0.74 |
TOPSIS | 0.61 | 0.54 | 0.53 | 0.38 | |
Second | WSM | 0.24 | 0.24 | 0.26 | 0.246 |
TOPSIS | 0.48 | 0.48 | 0.46 | 0.804 | |
Third | WSM | 0.21 | 0.24 | 0.02 | 0.216 |
TOPSIS | 0.41 | 0.48 | 0.59 | 0.67 | |
Fourth | WSM | 0.24 | 0.24 | 0.31 | 0.261 |
TOPSIS | 0.48 | 0.48 | 0.4 | 0.889 |
Alternative | TOPSIS | WSM |
---|---|---|
A1 | 4 | 1 |
A2 | 2 | 3 |
A3 | 3 | 4 |
A4 | 1 | 2 |
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Abhilasha, A.; Danish, F.; Alrasheedi, M. Enhancing Supply Chain Sustainability and Reliability Through WSM and TOPSIS: A Symmetrical Real-World Case Study. Symmetry 2024, 16, 1500. https://doi.org/10.3390/sym16111500
Abhilasha A, Danish F, Alrasheedi M. Enhancing Supply Chain Sustainability and Reliability Through WSM and TOPSIS: A Symmetrical Real-World Case Study. Symmetry. 2024; 16(11):1500. https://doi.org/10.3390/sym16111500
Chicago/Turabian StyleAbhilasha, Anshu, Faizan Danish, and Melfi Alrasheedi. 2024. "Enhancing Supply Chain Sustainability and Reliability Through WSM and TOPSIS: A Symmetrical Real-World Case Study" Symmetry 16, no. 11: 1500. https://doi.org/10.3390/sym16111500
APA StyleAbhilasha, A., Danish, F., & Alrasheedi, M. (2024). Enhancing Supply Chain Sustainability and Reliability Through WSM and TOPSIS: A Symmetrical Real-World Case Study. Symmetry, 16(11), 1500. https://doi.org/10.3390/sym16111500