Abstract
The acceptance sampling plans are one of the most important tools for the inspection of a lot of products. Sometimes, it is difficult to study the variable of interest, and some additional or auxiliary information which is correlated to that variable is available. The existing sampling plans having auxiliary information are applied when the full, precise, determinate and clear data is available for lot sentencing. Neutrosophic statistics, which is the extension of classical statistics, can be applied when information about the quality of interest or auxiliary information is unclear and indeterminate. In this paper, we will introduce a neutrosophic regression estimator. We will design a new sampling plan using the neutrosophic regression estimator. The neutrosophic parameters of the proposed plan will be determined through the neutrosophic optimization solution. The efficiency of the proposed plan is discussed. The results of the proposed plan will be explained using real industrial data. From the comparison, it is concluded that the proposed sampling plan is more effective and adequate for the inspection of a lot than the existing plan, under the conditions of uncertainty.
1. Introduction
In industry, it is necessary to control the presence of defective items in the raw material that may cause rejection of the finished product. For lot sentencing, a random sample is selected from the batch and presence or absence of the defective items is noted on the basis of sample measurements (see [1]). So, the fate of the lot is based on the sample information which, leads to accepting or rejecting the submitted batch of the product. In some industries, such as the cement industry and metal processing, it is hard or costly to measure the quality of interest to make a decision about the batch, so another variable which is correlated with the variable of interest is selected and measured for the lot sentencing (see [2] for example). The study of the variable of interest using the correlated variable improves the precision in the decision (see [3]). Aslam et al. [4] introduced a regression estimator in the area of the sampling plan.
There are two major types of acceptance sampling plan, known as an attribute sampling plan and a variable sampling plan. The attribute sampling plan is easy, cheap and time-saving but consists of less information than the variable sampling plans. Whatever the type of sampling plans, two risks are always linked with acceptance sampling plans. The probability of rejecting a good lot/accepting a bad lot is called the producer’s risk/consumer’s risk, respectively. Several authors worked on the design variable sampling plans for various situations using classical statistics, the reader may refer to [5,6,7].
In practice, when there is uncertainty in percentage of the product which is defective, the traditional sampling plans can be applied for a lot sentencing purpose. In this situation, a sampling plan using fuzzy logic can be applied for the inspection of a lot of product. Several authors contributed in this area to develop fuzzy sampling plans. In single attribute sampling, the plan parameters do not exactly meet the given producer’s risk and consumer’s risk. Kanagawa and Ohta [8] designed a single attribute fuzzy sampling plan and presented a fuzzy mathematical program for this case. Jamkhaneh et al. [9] worked on a fuzzy rectifying single sampling plan and introduced average outgoing quality (AOQ) and average total inspection (ATI) under the fuzzy sets theory. Jamkhaneh et al. [10] discussed the effect of sampling error under a fuzzy environment and showed that sampling with inspection error has lower operating characteristics (OC) curve band than the sampling plan without inspection error. Jamkhaneh et al. [11] proposed the sampling plan when the proportion parameter is fuzzy, and discussed various bands in the OC curve. Tong and Wang [12] presented the plan for the inspection of geospatial data having ambiguous characteristics when fraction non-conforming and sample rate are fuzzy. Turanoğlu [13] proposed a sampling plan for when the parameters in practice are not crisp values and are expressed by linguistic variables. Uma and Ramya [14] discussed the impact of the fuzzy approach on the sampling plan. They presented a detailed review of fuzzy acceptance sampling plans. Kahraman et al. [15] presented multi-objective mathematical models for the single and the double acceptance sampling plans to solve the complex quality issues. Afshari and Sadeghpour Gildeh [16] proposed a fuzzy sampling plan for the in-decision state and compared their plan with the fuzzy single sampling, the fuzzy double sampling plan, and fuzzy sequential sampling plan.
According to reference [17], “observations include human judgments, and evaluations and decisions, a continuous random variable of a production process should include the variability caused by human subjectivity or measurement devices, or environmental conditions. These variability causes create vagueness in the measurement system. In this situation, the data is recorded in range rather than an exact value of variable under study. Therefore, the analysis based on classical statistics does not represent the real system adequately”. Smarandache [18] mentioned that neutrosophic logic is the generalization of fuzzy logic. The sampling plan having auxiliary information cannot be applied for lot sentencing when the sample information is uncertain, incomplete and indeterminate. Sometimes, we are uncertain about the sample size required for the inspection of a lot of the product and related acceptance number. So, we do not express this information in a crisp value using the classical information (see [19]). Neutrosophic statistics, which is the extension of classical statistics, can be applied when information about the quality of interest or auxiliary information is unclear, indeterminate, uncertain and incomplete. Recently, Aslam [20] introduced neutrosophic statistics in the area of statistical quality control. Aslam and Arif [21] designed the sudden death test under neutrosophic statistics. Aslam [22] designed the sampling plan for the exponential distribution using neutrosophic statistics. Aslam and Raza [23] proposed the plan for multiple manufacturing lines using neutrosophic statistics. By following [24], the authors’ contributions towards the sampling plan can be seen in the Table 1.
Table 1.
Contribution towards the sampling plans.
The existing sampling plans using classical statistics are used when all the observations in the sample or the population are determined. In practice, under the uncertainty environment, it may be that some observations in the sample or in the population are uncertain. In the latter case, the sampling plan using the regression estimator under classical statistics cannot be appalled.
We did not find plans using the neutrosophic regression estimator in the literature. We hope that neutrosophic acceptance sampling plans using the neutrosophic regression estimator will be more helpful for industrial engineers for lot sentencing in indeterminate environments. In this paper, we will introduce the neutrosophic regression estimator. We will design a new sampling plan using the neutrosophic regression estimator. The neutrosophic parameters of the proposed plan will be determined through a neutrosophic optimization solution. The results of the proposed plan will be explained by real data from industry.
2. Design of the Proposed Plan
Let be a neutrosophic random variable, where and denote the lower observation and upper observation, respectively, and quality of interest follows the neutrosophic normal distribution with neutrosophic mean and unknown neutrosophic standard deviation . Suppose that be neutrosophic auxiliary variable follows the neutrosophic normal distribution with neutrosophic mean and unknown neutrosophic standard deviation . Suppose that be a bivariate neutrosophic random variable. From [25], we defined neutrosophic correlation as follows
The neutrosophic regression estimator is defined as
where and are neutrosophic mean for and , respectively. The neutrosophic regression coefficient is defined by
where , , , , and .
We proposed the following plan based on the neutrosophic regression estimator as
Step #1. Measure the bivariate quality characteristics based on the sample size Compute following the neutrosophic statistic .
Step #2. Calculate ;
where
Step #3. Accept the lot if , where is the neutrosophic acceptance number.
The proposed neutrosophic auxiliary variable plan is based on two neutrosophic parameters, namely = and . The operational process of the proposed sampling plan can be seen in the Figure 1. The proposed sampling plan reduces to Aslam et al. [4] when there are no uncertain observations in the data. Here we define the null hypothesis that the product is good vs. the alternative hypothesis that the product is not good. These hypotheses are tested using the sample information. We accept the null hypothesis if , otherwise, we accept the alternative hypothesis and declare that the product is bad. According to the plan, a lot will be accepted if . Therefore, the neutrosophic operating characteristic function (NOCF) of the proposed plan is derived as follows
Figure 1.
Operational Procedure of the Proposed Plan.
Following [3], follows the approximate neutrosophic normal distribution, that is, ; . According to [26] has following a neutrosophic normal distribution , , .
Following [4], the neutrosophic mean and variance of are given by
where ; and is a constant.
So, the neutrosophic normal distribution for ; , is given by
where , and .
The NOCF, say using the neutrosophic statistics is given by
Suppose is the neutrosophic standard normal variable, so, the final NOCF is given by
To meet the customer and producer satisfaction, the plan parameters of the proposed plan must satisfy the producer’s risk, say at acceptable quality level (AQL) at and customer’s risk, say ay limiting quality level (LQL) at . So, the plan parameters and of the proposed plan will be determined using the following neutrosophic optimization solution given in Equations (8)–(10).
subject to
and
Table 2 shows the plan parameters , of the proposed plan at different levels of AQL and LQL. The plan parameters presented in Table 2 are obtained through the above stated neutrosophic optimization solution by using a search grid method. The probabilities of acceptance at producer’s risk and consumer’s risk are also shown in Table 2 and Table 3. To save space, we presented the plan parameters for , , and = 0.10 only. The plan parameters for other values of , , and can be obtained similarly as in Table 2 and Table 3.
Table 2.
The plan parameters of the plan when , = 0.10 and .
Table 3.
The plan parameters of the plan when , = 0.10 and .
3. Comparative Study
We now discuss the efficiency of the proposed sampling plan under the neutrosophic interval method with the plan proposed by Aslam et al. [4] under classical statistics in terms of sample size. According to [19], a method that provides the parameters in the interval rather than the determined value under uncertainty is considered to be efficient. We placed the values of of the proposed plan under the neutrosophic interval method and under the classical statistics in Table 4. We selected the same values of specified parameters. From Table 3, it can be noted that when AQL = 0.001 and LQL = 0.004, the proposed plan has a sample size in indeterminate interval while the classical statistics has a determinate value of 321.
Table 4.
Comparison of Proposed Plan with Aslam et al. [4] plan when , = 0.10 and .
From the comparison, we note that under the uncertainty environment, the random sample for the lot sentencing should be between 321 and 323 when AQL = 0.001 and LQL = 0.004. By comparing the proposed plan with the plan under classical statistics, we conclude that proposed sampling plan under the neutrosophic statistics is quite reasonable and effective for the lot sentencing under an indeterminate environment (see [19]).
4. Application of the Proposed Plan
We now give the application of the proposed sampling plan in a famous steel industry operation located in Jeddah, Saudi Arabia. The data is related to two variables, which are Brinell hardness (XN) and the tensile strength (YN). In the industry, the measurement of Brinell hardness is difficult and costly. The tensile strength is easy to measure and correlated with Brinell hardness. The observations of both variables will be obtained from the measurement process. According to [17] “observations include human judgments, and evaluations and decisions, a continuous random variable of a production process should include the variability caused by human subjectivity or measurement devices, or environmental conditions. These variability causes create vagueness in the measurement system”. Therefore, we expect that some observations of two variables are uncertain. Therefore, the existing sampling plan under the classical statistics cannot apply for the product inspection. As the tensile strength (YN) is correlated with the main variable of study XN, therefore, the proposed neutrosophic regression model can be used for the inspection of the product. Similar data has been used by [27,28] using classical statistics. The data of the two variables with some uncertain observations are reported in the Table 5.
Table 5.
The real data.
Suppose for the inspection of the producer, we set AQL = 0.05, LQL = 0.14, upper specification limit (USL) = 100, and = 0.10. The neutrosophic correlation for this data is . The necessary computations for the data are given as
and
The proposed plan will be implemented as follows
Step 1. Take a bivariate random sample of size 24 from the submitted lot and measure the quality characteristics {[143,143], [34.2,34.2]}, … {[194,198], [57.5,58.9]}
Step 2. Calculate
Step 3. Reject the lot . It is important to note that if the experimenter selects a sample of size 25, then a lot of the product will be accepted as .
5. Concluding Remarks
A new variable sampling plan using the neutrosophic regression estimator is designed. The proposed plan can be used in industry when the study of quality characteristics is costly or difficult and auxiliary information which is correlated with the variable of interest is available. The new sampling plan is an extension of the plan using classical statistics. The proposed sampling plan can be applied in industry when there is uncertainty about the selection of parameters. Some results are explained with the help of an industrial example, where some observations are indeterminate. The proposed sampling plan can be applied in industries where the data collection process is complex. The proposed sampling plan can only be applied when the quality of interest follows the normal distribution and some correlated supplementary information is available for this variable. The proposed sampling plan using the cost model can be studied in future research. The proposed sampling plan for the inspection of marine big data can be considered in future research.
Author Contributions
Conceived and designed the experiments, M.A., and A.H.A.-M. Performed the experiments, M.A. and A.H.A.-M. Analyzed the data, M.A. and A.H.A.-M. Contributed reagents/materials/analysis tools, M.A. Wrote the paper, M.A.
Funding
This article was funded by the Deanship of Scientific Research (DSR) at King Abdulaziz University, Jeddah. The authors, therefore, acknowledge and thank DSR technical and financial support.
Acknowledgments
The authors are deeply thankful to the editor and reviewers for their valuable suggestions to improve the quality of this manuscript.
Conflicts of Interest
The authors declare no conflict of interest regarding this paper.
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