1. Introduction
As a critical component of municipal infrastructure, urban stormwater drainage networks play an essential role in the rapid conveyance and regulation of surface runoff, thereby helping cities mitigate the threats posed by heavy rainfall events [
1,
2,
3]. With the acceleration of urbanization and the increasing frequency of extreme precipitation events [
4], many existing stormwater drainage systems have gradually exhibited problems such as outdated design standards, insufficient drainage capacity, pipe sedimentation, and adverse slopes, resulting in frequent occurrences of urban waterlogging. These issues not only cause substantial economic losses but also seriously disrupt normal urban operations [
1,
5,
6]. The rate of urban renewal remains relatively slow in many regions worldwide, while drainage system construction has lagged behind urban development. As a result, most urban drainage systems are subject to severe overloading and inefficient operation and maintenance management [
7]. Although green infrastructure has been widely implemented in recent years, it cannot fully replace gray infrastructure, particularly when public safety during extreme storm events is taken into account [
3]. In old urban districts, where development density is typically very high, the effectiveness of green infrastructure in mitigating waterlogging risk is often limited, and its implementation cost can be substantial. Therefore, the scientific diagnosis and optimized rehabilitation of existing stormwater drainage networks have become key tasks in current urban flood prevention and waterlogging mitigation infrastructure development.
In old urban districts, where street space is constrained and available green areas are limited, the large-scale implementation of Low Impact Development (LID) facilities is often impractical. Consequently, the rehabilitation of drainage networks has become the primary engineering measure for mitigating urban waterlogging. Research on the rehabilitation of drainage networks remains relatively limited. Most existing studies are based on hydrodynamic models, in which the operational processes of drainage systems under rainfall conditions are simulated, and optimization algorithms are employed to determine rehabilitation schemes, thereby enhancing system drainage capacity and reducing flood risk.
For example, some studies employ hydrodynamic models such as SWMM to simulate drainage systems and utilize multi-objective optimization algorithms to determine rehabilitation schemes, in which pipe diameters are adjusted or additional storage facilities are introduced to reduce flood risk while minimizing rehabilitation costs [
8,
9,
10,
11,
12,
13,
14]. Relevant studies typically consider pipe diameter, storage tank capacity, and their locations as decision variables, and employ genetic algorithms or multi-objective evolutionary algorithms to search for optimal rehabilitation schemes. For example, Iglesias-Rey et al. [
13] coupled a Pseudo Genetic Algorithm (PGA) with the SWMM to jointly optimize pipe diameter expansion and storage tank placement, thereby obtaining an optimal rehabilitation scheme that balances drainage capacity and investment cost. In addition, some studies have evaluated the applicability and computational efficiency of different algorithms in complex drainage system optimization by comparing the performance of various multi-objective evolutionary algorithms in solving drainage network rehabilitation problems [
9,
10]. To further improve computational efficiency, several studies have proposed reducing the number of decision variables or shrinking the search space to lower the complexity of the optimization problem. For instance, Ngamalieu-Nengoue et al. [
11] combined a Search Space Reduction (SSR) method with the NSGA-II algorithm, thereby enhancing optimization efficiency while maintaining solution quality.
From the perspective of drainage network rehabilitation strategies, existing studies can generally be classified into three categories. The first category typically predefines the pipes to be rehabilitated and, on this basis, determines the optimal rehabilitation scheme through optimization algorithms [
8,
10,
14]. The second category treats all pipes within the study area as decision variables and seeks an overall optimal rehabilitation scheme by adjusting pipe diameters or introducing additional facilities [
9,
10,
11]. The third category identifies problematic areas based on hydraulic indicators such as node overflow and flood volume, and subsequently rehabilitates the associated pipes. In addition, some studies have approached the problem from the perspective of drainage system reliability or resilience by using a Poisson distribution to randomly generate pipe blockage events and applying Monte Carlo methods to stochastically generate rainfall processes. Under multiple random scenarios, multi-objective optimization algorithms are then employed to determine the optimal rehabilitation scheme for the drainage system, thereby enhancing its adaptability under extreme rainfall or unexpected blockage conditions [
15]. Meanwhile, other studies have focused on sustainable drainage by simultaneously optimizing the configuration of LID facilities and drainage network rehabilitation to improve the overall performance of urban drainage systems [
16].
However, the aforementioned studies generally share a common limitation: they lack a systematic method for identifying defective pipes that require rehabilitation within existing drainage systems. As a result, they are not well suited for large-scale urban drainage networks, exhibit limited engineering feasibility, and fail to effectively integrate with diagnostic results of network operation. The diagnosis of defective pipes is crucial for identifying problematic components and implementing targeted rehabilitation measures. By diagnosing the drainage system, the operational conditions of stormwater manholes and pipelines can be assessed, and potential design or construction deficiencies—such as node overflow, adverse pipe slopes, sedimentation, insufficient conveyance capacity, or substandard design criteria—can be identified. These diagnostic results provide a scientific basis for the rehabilitation and expansion of drainage systems, enabling more targeted interventions on problematic pipe segments, thereby reducing unnecessary investment and mitigating damage caused by heavy rainfall events. In this study, the identification of such defective pipes is referred to as bottleneck pipe analysis.
At present, one of the methods for diagnosing drainage networks is bottleneck pipe analysis, which involves simulating the performance of the drainage system under a design storm with a specified return period. Based on the simulation results, indicators such as node water levels, pipe slopes, and pipe conveyance capacities are analyzed to calculate evaluation indices that reflect the drainage capacity of pipes, thereby identifying the locations of bottleneck pipe segments. The evaluation metric used for identifying such bottlenecks is referred to in this study as the bottleneck index.
Existing calculation methods, such as that proposed by Dong et al. [
17], constructed a hydraulic performance index based on the upstream surcharge depth and burial depth of pipes, which can accurately identify bottleneck pipe sections. Tang et al. [
18] evaluated whether the designed drainage capacity of a pipe met the required standard based on the ratio of water depth to pipe diameter, namely pipe filling ratio (h/D), and defined pipe sections with a filling degree equal to 1 as bottleneck sections. However, this definition is inappropriate, because when pipe filling ratio reaches 1, overflow does not necessarily occur at the nodes connected to the pipe. Existing studies still suffer from the following deficiencies:
(1) The identification of adverse-sloped pipes is inappropriate. For example, when stormwater flows along a pipe section in the direction opposite to the designed flow direction, the pipe slope calculated based on the flow direction may be negative, even though the pipe itself does not actually have an adverse slope. Such a situation may instead be caused by blockage at the downstream outlet or the presence of bottleneck pipe sections downstream.
(2) Even when the pipe filling degree is less than 1, the ratio of the actual hydraulic gradient to the pipe slope may still exceed 1 during the simulation period. This phenomenon is primarily caused by turbulent and unstable flow conditions during the initial stage of rainfall.
(3) For pipes with unreasonable construction slopes, if they remain under non-full-flow conditions under a given rainfall return period while the bottleneck index is greater than 1, such pipes should not be identified as bottleneck sections, as they are still capable of meeting drainage demands during the rainy season. Retrofitting these pipes would instead incur unnecessary excavation costs. Therefore, existing bottleneck index calculation methods tend to overestimate bottleneck pipe sections.
(4) In flat terrain areas, the bottleneck index fails to identify pipes that have already experienced overflow, while the identification and rehabilitation of non-full-flow pipes are of limited practical significance. In contrast, relatively little attention has been paid to the identification of pipes in an intermediate state, namely those operating under full-flow conditions without causing overflow. Such pipes may eventually lead to node overflow. Therefore, identifying these pipe sections at different time steps during the simulation period is of critical importance for the maintenance and rehabilitation of drainage networks.
The objective of this study is to propose a multi-objective optimization design method for the rehabilitation of urban stormwater drainage networks. By coupling hydrodynamic model simulation, an improved bottleneck index identification method, and a multi-objective optimization algorithm, the proposed approach enables the analysis and selection of rehabilitation schemes, thereby achieving a coordinated balance between drainage performance and rehabilitation cost. The main contributions of this study are threefold. First, an improved bottleneck index is proposed to better identify pipes with insufficient drainage capacity and unreasonable construction and hydraulic conditions. Second, a diagnosis-driven strategy is developed to select candidate pipes for rehabilitation, thereby reducing the optimization search space. Third, a multi-objective rehabilitation framework coupling SWMM, NSGA-III, and TOPSIS is established to support cost-effective engineering decision-making.
3. Results
3.1. Parameter Calibration of the Drainage Network Model
The simulation results of water depth in stormwater manholes are shown in
Figure 6. Overall, the simulated values at each monitoring site are generally consistent with the observed values in terms of temporal variation, indicating that the established drainage network model can effectively capture the dynamic process of manhole water depth. At station J3, the observed initial water depth was relatively small, being less than 1.5 m, whereas the corresponding simulated value was comparatively higher. Given that rainfall was mainly concentrated in the early stage of the simulation and that no rainfall occurred during 14:00–15:00, the drainage network should have had relatively favorable drainage conditions during this period. However, the water depth remained at approximately 2 m, which was significantly higher than the initial observed value. Therefore, it is inferred that the observed initial water depth data at this station may contain anomalies. At station J2, the simulation error for the peak water depth was relatively large, with the peak occurring at 12:50 and an error of 0.39 m. In contrast, the simulated peak water depth at station J1 was in closer agreement with the observed value, with a peak error of 0.18 m.
As shown in
Table 3, the CC values at all monitoring sites are close to 0.9, and the NSE values remain around 0.7. Specifically, the PBIAS values at stations J3 and J2 are both less than 1%, while that at station J1 is less than 6%. In addition, the MAE and RMSE values at all sites are relatively low. Overall, the established drainage network model exhibits good simulation accuracy and applicability, and can realistically reproduce the variation process of stormwater manhole water levels in the study area. It should be noted that the model calibration was conducted using a single rainfall event because of limited high-quality monitoring data in the study area. Further validation using additional rainfall events would help improve the robustness of the proposed framework.
3.2. Temporal Evolution and Spatial Distribution of Bottleneck Pipes
Figure 7 presents the proportion of bottleneck pipes at each simulation time step, as calculated using the improved bottleneck index method under different return-period conditions. It can be observed that the temporal variation in the proportion of bottleneck pipes is generally consistent with the rainfall process. At the early stage of rainfall, the proportion of bottleneck pipes is very low, being less than 2% and close to zero. For design storms with return periods of 1, 3, 5, 10, 20, and 30-year, the maximum proportions of bottleneck pipes are 33.28%, 36.30%, 37.53%, 40.07%, 40.96%, and 41.62%, respectively. As the storm return period increases, the maximum proportion of bottleneck pipes gradually rises. However, under larger return-period conditions, the rate of increase becomes significantly smaller and exhibits a saturation trend, with the results for the 10-, 20-, and 30-year design storms being relatively similar.
The spatial distribution of bottleneck pipes under different return-period conditions is shown in
Figure 8. It can be seen that a certain number of bottleneck pipes are present in all areas of the Sanjie River Basin, and the bottleneck pipes identified under small return-period design storms are generally included within those identified under larger return-period conditions. Overall, the spatial distribution of bottleneck pipes is relatively scattered, indicating that their adverse impacts on the drainage system are widespread and may increase the likelihood of large-scale urban waterlogging. Therefore, future rehabilitation and expansion efforts should focus on these bottleneck pipes to enhance the overall drainage capacity of the pipe network. In addition, the identification results of these bottleneck pipes can also provide a basis for selecting decision variables in the multi-objective optimization design model for pipe network rehabilitation.
3.3. Multi-Objective Optimization Results and Decision Analysis
In this study, the maximum allowable pipe diameters after rehabilitation were set to 1.2 m and 1.5 m, respectively. The maximum expansion level of the pipe diameter was set to 4. Under different return-period conditions, the multi-objective optimization results are shown in
Figure 9 and
Figure 10. The results indicate that the total nodal overflow volume generally decreases as the rehabilitation cost increases. The TOPSIS ranking results are presented in
Table 4. For the selection of the optimal solution, when calculating the weighted normalized decision matrix in the TOPSIS method, the weight of each objective was set to 1/k, where k is the number of objective functions, indicating that all objective functions were assigned equal weights. Meanwhile, as the storm return period increases, the rehabilitation cost of the pipe network also shows an increasing trend.
Compared with the 1.2 m rehabilitation scheme, the 1.5 m scheme further reduced the total nodal overflow volume by 4.11%, 3.28%, 2.22%, and 2.06% under different return-period conditions, respectively. As the return period increased, the magnitude of improvement gradually decreased, indicating that increasing the maximum allowable pipe diameter did not significantly enhance the system drainage performance. This result suggests that the hydraulic performance of the drainage system is not controlled solely by pipe diameter enlargement, but is also constrained by downstream boundary conditions, local topographic features, and the spatial distribution of bottleneck pipes. Once the major bottleneck sections have been alleviated, further increasing the allowable pipe diameter yields only limited additional benefit in reducing nodal overflow volume. Therefore, 1.2 m was selected in this study as the maximum allowable pipe diameter after rehabilitation.
Under the condition that the maximum allowable pipe diameter was 1.2 m, the reduction rates of nodal overflow volume for the rehabilitation schemes corresponding to different return periods were 36.56%, 33.67%, 31.24%, and 27.24%, respectively. Taking the 5-year design storm as an example, the total rehabilitation cost of the 1.2 m scheme was CNY 22.5 million, of which the pipe construction cost and demolition cost were CNY 14.277 million and CNY 2.855 million, respectively, while the manhole construction cost and demolition cost were CNY 4.478 million and CNY 0.896 million, respectively. The corresponding total nodal overflow volume was 3.833 × 104 m3, representing a reduction of 33.67% compared with the original pipe network.
In addition, an optimization design model for the stormwater pipe network in the study area was further developed, and the pipe network system was redesigned. Compared with the redesigned optimization scheme, the rehabilitation scheme reduced the total cost by 31.76%, but the total nodal overflow volume increased by 37.28%. This indicates that although pipe network rehabilitation can significantly improve the system drainage performance, its effectiveness is still inferior to that of the complete redesign optimization scheme.
Taking the 5-year design storm as an example, among the 644 bottleneck pipes, 161 exhibited adverse slopes, all of which were corrected during the rehabilitation process. The spatial distribution of pipe diameters under the TOPSIS-optimal solution is shown in
Figure 11. For the non-bottleneck pipes, some pipe diameters in the original network still did not conform to the standard commercial diameter series, such as 0.20 m and 0.23 m. After rehabilitation, the proportions of pipe diameters in the ranges of
D ≤ 600 mm, 600 <
D ≤ 1000 mm, and
D ≥ 1000 mm were 59.2%, 31.5%, and 9.3%, respectively. Compared with the original pipe diameter distribution, the proportion of pipes with diameters greater than 600 mm increased significantly after rehabilitation.
This study further calculated the number of bottleneck pipes in the TOPSIS-optimal solutions under different return-period conditions (3-year, 5-year, 10-year, and 20-year). After rehabilitation, the proportions of bottleneck pipes were 23.63%, 25.35%, 24.94%, and 26.41%, respectively. Compared with the pre-rehabilitation condition, the numbers of bottleneck pipes were reduced by 34.91%, 32.46%, 37.76%, and 35.53%, respectively. These results indicate that the proposed optimization design model for stormwater pipe network rehabilitation can effectively reduce the number of pipes with insufficient drainage capacity.
4. Discussion
The results of this study demonstrate that integrating hydraulic diagnosis with multi-objective optimization provides a practical and physically interpretable framework for drainage network rehabilitation. In contrast to many previous studies, which either directly optimized pipe substitution and storage facilities or evaluated alternative algorithms without a prior hydraulic diagnosis of candidate pipes [
9,
10,
12,
13], the present study first identified bottleneck pipes through an improved bottleneck index and then used the diagnosed results to define the decision set for optimization. This diagnosis-driven strategy is more consistent with engineering practice, because rehabilitation is directed toward hydraulically critical pipes rather than being determined solely by an algorithmic search over a large decision space. It therefore provides a more targeted basis for rehabilitation design in old urban districts, where large-scale reconstruction is often constrained by cost, traffic disturbance, and limited construction space.
Another important finding is that the proportion of bottleneck pipes increased with storm return period but gradually approached saturation under larger return periods. This pattern suggests that the hydraulic behavior of the system is controlled by a relatively limited number of structurally and hydraulically critical conduits. Once these major bottlenecks become activated, further increases in rainfall intensity mainly aggravate surcharge and overflow at the already critical locations, rather than causing a proportional expansion in the number of newly critical pipes. A similar implication can be drawn from previous rehabilitation studies, which emphasized that system performance should be evaluated using drainage-network response variables such as overflow or flood consequences rather than rainfall input alone [
8]. In this sense, the present results further support the argument that rehabilitation should focus on decisive hydraulic controls within the network rather than uniformly enlarging all pipes.
The optimization results also showed a clear trade-off between rehabilitation cost and drainage performance, which is consistent with earlier SWMM-based rehabilitation studies [
9,
10,
12]. However, the comparison between the 1.2 m and 1.5 m maximum allowable rehabilitated pipe diameters revealed that further enlarging the upper pipe-diameter limit produced only limited reductions in total nodal overflow volume, while the rehabilitation cost increased in all tested scenarios. This indicates that system performance was not controlled solely by pipe diameter enlargement, but was also influenced by downstream boundary conditions, local topography, and the spatial distribution of bottleneck pipes. Once the dominant bottleneck sections had been relieved, additional increases in allowable diameter yielded only marginal hydraulic benefit. Similar findings have been reported in studies where pipe substitution alone did not necessarily result in proportional flood reduction, especially when system response was constrained by other structural or hydraulic factors [
10,
12,
13]. Therefore, the superiority of the 1.2 m scheme in this study should be interpreted not simply as a result of lower cost, but also as evidence of diminishing marginal returns in pipe enlargement-based rehabilitation.
From the perspective of optimization efficiency, the proposed framework can also be interpreted as a hydraulically informed reduction in the search space. The difficulty of large decision spaces has been recognized as a major challenge in drainage rehabilitation optimization, and search-space reduction has recently been proposed as a way to improve computational efficiency and solution quality [
11]. Compared with purely algorithmic reduction strategies, the present approach achieves a similar objective through hydraulic diagnosis by restricting the decision variables to bottleneck pipes and pipes directly connected to the river. This not only reduces the number of candidate variables but also preserves a clear engineering rationale for why these pipes are included in the optimization. Such an approach is particularly useful for large existing drainage networks, where full-network optimization may become computationally burdensome and difficult to interpret from a practical decision-making perspective.
The present framework should also be understood in the context of other rehabilitation strategies reported in the literature. Several studies have shown that integrating pipe replacement with storm tanks, storage facilities, or LID/BMP measures can further enhance flood mitigation performance [
12,
13,
16]. Other studies have demonstrated that risk-based or resilience-based rehabilitation frameworks may provide more robust solutions when rainfall uncertainty, blockage scenarios, or flood damage are explicitly incorporated into the optimization process. In comparison, the current study focused on deterministic design-storm conditions and pipe-network rehabilitation only. This simplification is reasonable for the target application, namely old urban districts where large-scale implementation of storm tanks or green infrastructure is often impractical because of limited land availability and high retrofitting costs. Therefore, the proposed method does not replace integrated gray–green or uncertainty-based approaches, but rather complements them by offering a more directly implementable diagnosis-driven solution for densely built urban areas.
The calibration of the hydrodynamic model using a single rainfall event represents an important source of uncertainty in this study. Because the available high-quality monitoring data were limited, the calibrated parameter set could not be further validated against rainfall events with different magnitudes, durations, and temporal patterns. Consequently, uncertainties in the hydrological and hydraulic parameters may propagate to the simulated nodal hydraulic heads and pipe filling ratios, thereby affecting the identified number and spatial distribution of bottleneck pipes. These uncertainties may further influence the selection of candidate pipes for rehabilitation and the quantitative optimization results, including rehabilitation cost and total nodal overflow volume.
The generalizability of the case-study findings may also be affected by catchment topography and downstream boundary conditions. The Sanjie River catchment is a coastal intermontane basin, where local topographic variation, river water levels, tidal effects, and backwater conditions can strongly influence drainage system performance. Therefore, the conclusion that further pipe enlargement provides only limited additional hydraulic benefits should be interpreted primarily in the context of the present study area. In flat urban catchments, limited hydraulic gradients and downstream backwater effects may play a more dominant role, whereas in steep catchments, pipe slope and flow velocity constraints may become more important. As a result, the relative effectiveness of pipe enlargement and the spatial distribution of bottleneck pipes may differ among regions.
These limitations mainly affect the quantitative results obtained for the present case study rather than the general formulation of the proposed diagnosis-driven rehabilitation framework. Nevertheless, the engineering reliability and transferability of the results depend on the accuracy of the underlying hydrodynamic model and the local topographic, rainfall, and boundary conditions. In addition, the current framework was established under deterministic design-storm conditions and did not explicitly consider rainfall uncertainty, blockage scenarios, or climate-change-driven variability, all of which may influence rehabilitation decisions [
15,
26,
27]. Only pipe-based rehabilitation was considered in the optimization. In other urban contexts, especially where land is available or where source-control measures can be effectively implemented, combined strategies involving pipe replacement, storage facilities, and LID/BMP measures may achieve better long-term performance [
12,
16]. Moreover, sewer rehabilitation may interact with surrounding hydrological conditions in complex ways, and previous studies have shown that rehabilitation can alter groundwater behavior in low-lying coastal urban areas [
14]. Future studies should therefore use multiple rainfall events covering different storm magnitudes and temporal patterns for model calibration and validation, and further test the proposed framework in drainage networks with different terrain characteristics, hydrological conditions, and rehabilitation strategies.