Microstructural Evolution and Mechanical Properties of Fly-Ash-Based Grouting Materials in Different Aqueous Environments
Abstract
:1. Introduction
2. Materials and Methods
2.1. Material Selection
2.2. Experimental Design
- (a)
- One-factor tests
- (b)
- Orthogonal test
- (c)
- Microscopic tests
2.3. Experimental Procedure
3. Results and Discussion
3.1. Deformation and Failure Characteristics
3.2. Uniaxial Compressive Strength (UCS)
- (1)
- The influence of solid rate and water solid rate on UCS
- (2)
- The influence of water glass on UCS
- (3)
- The influence of conservation methods on UCS
3.3. Elastic Modulus
3.4. Microscopic Experiment
3.4.1. XRD
3.4.2. SEM
4. Conclusions
- The naturally conditioned specimens showed linear deformation before peak stress, and the modulus of elasticity was up to 238.6 MPa. Brittle damage occurred after reaching the peak, and the stress plummeted by 30% in a very short period of time; the pure-water- and tap-water-conditioned specimens showed a slow change of the stress with the strain before peak stress, and plastic damage occurred, and with the specimen’s residual strength remaining at around 45% of the peak strength; the tap-water-conditioned specimens showed the highest peak axial strain, which was 60% higher than that of the naturally cured specimens and 150% higher than that of the pure-water-cured specimens.
- The UCS of the stone body was closely related to the solid rate, water–solid rate, water–glass dosage, and maintenance time, and the solid rate was the main control factor. For the treatment of water-rich goaf, the water–solid rate should not be higher than 0.83; for the fly ash and silicate cement grouting materials, the fly ash dosage should not be higher than 80% in order to meet the strength requirements of the treatment project of water-rich goaf.
- Under natural conservation conditions, with the growth of conservation time, the surface of fly ash particles was rough and gradually involved in the secondary hydration reaction, and the C-S-H gel moved gradually from (I) type low density accumulation to (II) type high density accumulation; conversely, under the conservation of pure water and tap water, the fly ash particles indicated a smoother surface, the distribution of the C-S-H (II) gel was less, and the structure was not dense.
- With tap water curing, chloride and Friedl’s appeared, leading to decalcification of the C-S-H gel; under the attack of ions, the pore size became larger, and the porosity increased, resulting in lower strength and higher strain in the specimens.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Basic Chemical Composition/% | Density/ (g/cm3) | Water Demand Rate/% | Burnout /% | Moisture Content/% | ||
---|---|---|---|---|---|---|
SO3 | f-CaO | SiO2, Al2O3, Fe2O3 | ||||
1.2 | 2.9 | 88 | 2.0 | 101 | 7 | 0.2 |
Index | Unit of Measure | “Standards for Drinking Water Quality” GB 5749-2022 [31] | Mentougou |
---|---|---|---|
Free chlorine | mg/L | The contact time with water ≥30min, Factory water and terminal water limits ≤2, The factory water balance ≥0.3, The residual water at the end ≥0.05. | 0.10~0.50 |
Permanganate index (O2) | mg/L | 3 | 0.53~1.4 |
Factors | Natural Curing | Water-Rich Curing | ||
---|---|---|---|---|
A | B | SS/% | Numbering | Numbering |
9:1 | 1:0.8, 1:1.0, 1:1.2, 1:1.4 | 0 | S1…S4 | SW1…SW4 |
8:2 | 1:0.8, 1:1.0, 1:1.2, 1:1.4 | 0 | S5…S8 | SW5…SW8 |
7:3 | 1:0.8, 1:1.0, 1:1.2, 1:1.4 | 0 | S9…S12 | SW9…SW12, SWT9...SWT12 |
7:3 | 1:0.8, 1:1.0, 1:1.2, 1:1.4 | 3 | SG9...SG12 | SWG9...SWG12 |
6:4 | 1:0.8, 1:1.0, 1:1.2, 1:1.4 | 0 | S13…S16 | SW13…SW16 |
Level | Factors | ||
---|---|---|---|
A | B | SS/% | |
1 | 9:1 | 1:0.8 | 0 |
2 | 8:2 | 1:1.0 | 1 |
3 | 7:3 | 1:1.2 | 2 |
4 | 6:4 | 1:1.4 | 3 |
Type of Curing | Natural Curing | Pure Water Curing | Tap Water Curing |
---|---|---|---|
Curing time/day | 3, 28 | 28 | 28 |
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Chen, J.; Qin, Y.; Hu, F.; Xu, N.; Guo, Y.; Qin, J.; Ren, G. Microstructural Evolution and Mechanical Properties of Fly-Ash-Based Grouting Materials in Different Aqueous Environments. Water 2025, 17, 1407. https://doi.org/10.3390/w17101407
Chen J, Qin Y, Hu F, Xu N, Guo Y, Qin J, Ren G. Microstructural Evolution and Mechanical Properties of Fly-Ash-Based Grouting Materials in Different Aqueous Environments. Water. 2025; 17(10):1407. https://doi.org/10.3390/w17101407
Chicago/Turabian StyleChen, Jianwei, Yan Qin, Fengdan Hu, Nengxiong Xu, Yuxi Guo, Jiayu Qin, and Guangming Ren. 2025. "Microstructural Evolution and Mechanical Properties of Fly-Ash-Based Grouting Materials in Different Aqueous Environments" Water 17, no. 10: 1407. https://doi.org/10.3390/w17101407
APA StyleChen, J., Qin, Y., Hu, F., Xu, N., Guo, Y., Qin, J., & Ren, G. (2025). Microstructural Evolution and Mechanical Properties of Fly-Ash-Based Grouting Materials in Different Aqueous Environments. Water, 17(10), 1407. https://doi.org/10.3390/w17101407