1. Introduction
Indonesia, with its extensive coastline of 108,000 km [
1], is the world’s second-longest coastline [
2]. This geographical feature greatly benefits coastal communities, particularly in shrimp cultivation [
3]. The country’s long coastline, stable water temperatures, ample water supply, and natural mangrove habitats provide ideal conditions for shrimp farming [
4].
The Indonesian Ministry of Research, Technology, and Higher Education, along with Diponegoro University (Undip), is working on developing the Marine Science Techno Park (MSTP) in Teluk Awur Village, Tahunan, Jepara Regency. MSTP-Undip is one of 18 Science Techno Parks (STPs) in Indonesia, aimed at supporting the national maritime vision and Nawacita program. Among the innovations at MSTP is a sustainable, supra-intensive vannamei shrimp cultivation technology [
5].
Water quality is crucial in shrimp cultivation, as shrimp are aquatic organisms dependent on water quality from stocking to harvest [
6]. Key water quality parameters include dissolved oxygen (DO), temperature, salinity, pH, and others, which influence shrimp health and productivity [
7]. Monitoring and managing these parameters are essential to prevent stress and disease, which can otherwise impact shrimp growth and yield.
Dissolved oxygen (DO) is a critical factor for water quality and shrimp production [
8]. DO levels indicate the amount of oxygen available to aquatic life [
7] and are crucial for maintaining ecosystem health. Low DO levels can lead to anoxia, slow growth, and even death of shrimp [
9]. While natural aeration through algae and phytoplankton is effective during the day [
10], it becomes insufficient at night [
11]. Factors like high fertilization and dense shrimp populations further inhibit DO production and DO consumption. To address this, artificial aeration methods are employed, such as fine-pore aeration tubes [
12]. These aeration tubes are aerators placed at the bottom of the pond, which will then produce fine bubbles and come into contact with the surface between air and water [
13]. Fine-pore aeration tubes have superior aeration efficiency, effortless installation, and minimal clogging [
14].
Laboratory tests by Cheng et al. [
14] examined fine-pore aeration tube efficiency. Under the identical conditions, the I-shaped diffuser has the highest aeration efficiency and the S-shaped diffuser the lowest. When mass transfer of air-free water surfaces is blocked, all diffusers lose efficiency, but the I-shaped diffuser performs best and the S-shaped diffuser the worst.
Li et al. [
15] assessed the efficacy of a fine-bubble diffused aeration system in a cylindrical aeration tank using the fuzzy c-means method. The evaluation of fine-bubble diffused aeration systems revealed the aeration characteristic criterion (ACC) to be more sensitive than the volumetric oxygen transfer coefficient and specific standard oxygen transfer efficiency (
SSOTE) in measuring oxygen transfer efficiency. Ring diffusers function best, followed by square, parallel line and cross diffusers. The fuzzy c-means technique enhances horizontal and vertical dissolved oxygen (DO) distribution analyses in cylindrical aeration tanks.
Du et al. [
12] conducted a study on the impact of various arrangements of fine-pore aeration tubes on the accumulation of dirt and the process of aeration in rectangular water tanks. They came to the conclusion that the four-corner-type diffuser, with its good aeration and dirt collecting ability, is most suited for usage in shrimp ponds.
Nevertheless, their research has not addressed the distribution of dissolved oxygen (DO) at different depths inside the ponds. Therefore, in the present study, the discussion focuses on a larger-scale pond, the Marine Science Techno Park–Undip vannamei shrimp pond, to obtain a better selection of aeration tube layouts. Problem solving was carried out using the computational fluid dynamics (CFD) method via ANSYS Fluent 2023 R2. ANSYS Fluent 2023 R2 is a state-of-the-art CFD software known for its advanced simulation capabilities in modeling fluid flow and heat transfer released in 2023 with the second revised version in that year. By using CFD, it is hoped that it can provide a clearer representation of the distribution of dissolved oxygen at various depths and aerator layouts, so as to increase the efficiency of shrimp cultivation.
3. Results and Discussion
3.1. Calculation
The process began with a comprehensive literature review to understand the existing knowledge base and methodology related to shrimp pond design and aeration technology. After that, specific data were collected regarding the geometry of shrimp ponds at MSTP-Undip, which served as a basic data collection for this study.
The next step involves creating the pond geometry based on the model proposed by Du et al. (2020) [
12]. This model is then used to carry out case simulations, incorporating a user-defined function (UDF) to describe the oxygen transfer model. The results of this simulation are plotted and a grid independence test is carried out to ensure the consistency and reliability of the simulation results. If test results are inconsistent, adjustments are made until consistent results are achieved.
After the simulation results were verified, a comparison was made between the results of the present study and those of Du et al. (2020), ensuring that the difference is within a 10% margin. If the results are satisfactory, then the research will continue by creating specific geometries for MSTP-Undip shrimp ponds, including straight-type, ring-type, and square-type layouts.
Each of these geometries underwent research case simulations, evaluating key parameters such as dissolved oxygen concentration and water circulation. The performance of each aeration layout is then determined. The final stage includes a thorough analysis and presentation of the results, followed by drawing conclusions based on the findings. This process culminates in a comprehensive summary of the research results, which effectively concludes this study.
3.2. Validation
To confirm that the method is valid, the validation of the method with previous research is needed. Validation was carried out by comparing the average DO concentration over a certain time period based on experimental research conducted by Du et al. (2020) [
12].
Figure 7 and
Table 7 show the geometry of the pond model with a four-corner-type diffuser layout used by Du et al. (2020) in their experiments.
Figure 8 shows the change in DO concentration in water with time (in seconds) during the validation process, with a comparison between studies conducted by Du et al. (2020) and the present study. The error value between the two studies has the highest value of 2.7% and the lowest value of 0.2%, indicating that the difference between the two studies is relatively small. This graph indicates that the results of the present study have good accuracy and are in line with previous research. These validation results confirm the reliability of the method used in the present study.
3.3. Water Velocity
The analysis related to water velocity in the shrimp pond can be used to determine good water circulation for shrimp. Water velocity is analyzed at each pond depth. Water velocity is analyzed for each pond depth at the 5000th second.
Figure 9 shows the water velocity contours on the straight-type layout at several depth levels. The water velocity range in this layout is between 0 m/s and 2.972 × 10
−1 m/s. On the surface of the pond, it can be seen that the water velocity pattern on the sides of the pond has the highest value, reaching around 2.9 × 10
−1 m/s, while in the middle, the water velocity is lower. At various depth levels of 0.3–0.9 m, the water velocity has a pattern similar to the surface of the pond but with lower values. At the bottom of the pond, the water velocity pattern is not visible at all, with values close to zero.
Figure 10 shows the water velocity contours on the ring-type layout at several depth levels. The water velocity range in this layout is between 0 m/s and 1.616 × 10
−1 m/s. The water velocity pattern is only visible around the aerator. At various depth levels of 0.3–0.9 m, the water velocity has the same pattern as the pond surface but with lower values. At the bottom of the pond, the water velocity pattern is not visible at all with values close to zero.
Figure 11 shows water velocity contours in the square-type layout at several depth levels. The water velocity range in this layout is between 0 m/s and 4.038 × 10
−1 m/s. On the surface of the pond, it can be seen that the water velocity pattern on the sides of the pond has the highest value, reaching around 3.1 × 10
−1 m/s, while in the middle, the water velocity is lower. At various depth levels of 0.3–0.9 m, the water velocity has the same pattern as the pond surface but with lower values. At the bottom of the pond, the water velocity pattern is not visible at all, with values close to zero.
The water velocity is analyzed as a vector quantity that depends on space and time. Although the water velocity theoretically varies at each point and time, the simulation results show that after reaching a steady state, there is no significant difference in the distribution of water velocities at various points in the pool. Therefore, the water velocity is only shown at time 5000 s, when the system has reached stability and significant changes in velocity no longer occur.
All three water velocity patterns demonstrate the occurrence of water circulation around the bubble. Due to the buoyancy effect, water velocity tends to be high at the pool’s surface. Air injected into water forms bubbles, which tend to rise to the surface due to the density difference between water and air. Shrimp tend to gather at water velocities below 5 cm/s [
21]. As a result, a square-type layout with water circulation is the best choice because many areas have water velocities below 5 cm/s.
3.4. Dissolved Oxygen Distribution (DO)
The analysis related to DO distribution in shrimp ponds can be used to determine zones with good DO concentrations for shrimp. Additionally, dead zones can be determined through this analysis. The DO distribution was analyzed for each pond depth at the 5000th second.
Figure 12 shows the DO distribution of the straight-type layout. The DO concentration range in this layout is between 8.056 mg/L and 8.079 mg/L. DO with high concentrations is located on the sides of the pond, while those with low concentrations tend to be found in the middle area of the pond, especially at the bottom of the pond. Even though the concentration is relatively low in the middle of the pond, DO is suitable to support the life of shrimp because shrimp require a minimum DO concentration of 5 mg/L to live according to Boyd (2003) [
22].
Figure 13 shows the DO concentration distribution in the ring-type layout. The DO concentration range in this layout is between 1.410 mg/L and 8.098 mg/L. DO with relatively high concentrations is located throughout the pond area, except in the corners of the pond. In the corners of the pond, the DO concentration is relatively low, only around 1.4 mg/L, where shrimp are not suitable for living in that area. Areas with low DO concentrations (below 2 mg/L) are usually called dead zones [
23]. Even though it is not suitable for supporting shrimp life, this area is suitable for use as a sedimentation or waste collection area because of the low water circulation.
Figure 14 shows the DO distribution of the square-type layout. The DO concentration range in this layout is between 3.786 mg/L and 8.087 mg/L. DO with high concentrations is in all areas of the pond except in the middle. In the middle of the pool, DO concentrations tend to be low with a value of 3.78 mg/L. Even though it is low, this area still cannot be called a dead zone because the value is already above 2 mg/L.
It is evident from the three distribution patterns of the DO concentration that after 5000 s, the DO concentration has achieved the ideal level to sustain the life of vannamei shrimp. The straight-type DO distribution is optimal as it ensures a high concentration of dissolved oxygen (DO) throughout the entire pond area, leading to a uniform and stable environment for the shrimp. This uniformity is crucial for preventing hypoxic conditions that can stress or harm the shrimp. On the other hand, the ring-type method resulted in the most unfavorable dissolved oxygen distribution, with four areas of low oxygen concentration located in the corners of the pond. These low-oxygen zones can create dead zones where shrimp cannot thrive, potentially impacting overall pond productivity.
3.5. Aeration Performance
The performance of aeration systems is assessed to identify the most effective configuration of fine-pore aeration tubes for enhancing dissolved oxygen (DO) concentration in the pond. Aeration performance parameters are divided into three categories: the standard volumetric oxygen transfer coefficient (), standard oxygen transfer rate (SOTR), and standard oxygen transfer efficiency (SOTE).
Figure 15 shows the change in average DO concentration against aeration time as a result of the simulation, while
Figure 16 shows the change in average DO concentration against aeration time as a result of curve fitting. Both graphs show a similar pattern of increasing DO concentration. The straight-type layout appeared to increase the average DO concentration more quickly than the other two layouts in the pond. This can be caused by the fact that this layout is evenly distributed at the bottom of the pond. Meanwhile, the ring-type layout seems very slow to increase the average DO concentration in the pond. This could be because this layout is not placed on the sides of the pond, so the DO distribution in that area tends to be low.
Figure 15 and
Figure 16 show graphs of the average DO concentration over time, which depict the change in DO concentration over time across the entire analyzed space. In contrast,
Figure 12,
Figure 13 and
Figure 14 show contours of the local DO distribution, depicting the variation in DO concentration at different points in space at a given time. This difference shows that DO concentration can vary across space at a given time, whereas the average graph provides a general picture of the change in DO concentration over time. Both provide complementary information about the distribution and dynamics of DO in the system.
Figure 17 presents a comparison of the standard volumetric oxygen transfer coefficient (
) values for various layout types. This value is determined through curve fitting as shown in
Figure 15, based on Equation (9). The
value reflects the efficiency of the aeration system and the capacity of the aerator to dissolve oxygen into the water. The straight-type layout exhibited the highest
value of 3.16 h
−1, while the ring-type layout displayed the lowest
value of 1.68 h
−1.
Figure 18 illustrates a comparison of standard oxygen transfer rate (
SOTR) values across different layout types, calculated using Equation (11). The
SOTR value indicates the mass transfer rate of oxygen from the gas phase to the liquid phase under standard conditions. The straight-type layout achieved the highest
SOTR value of 19.20 kg/h, whereas the ring-type layout recorded the lowest
SOTR value of 10.21 kg/h.
Figure 19 presents a comparison of standard oxygen transfer efficiency (
SOTE) values for different layout types, derived from calculations using Equation (12). The
SOTE value quantifies the percentage of oxygen transferred from the gas phase to the liquid phase relative to the total oxygen supplied to the system under standard conditions. The straight-type layout achieved the highest
SOTE value of 29.30%, whereas the ring-type layout yielded the lowest SOTE value of 15.58%.
The straight-type layout has the best aeration performance, which is superior in various aeration performance parameters. This is because the aeration tubes are placed evenly at the bottom of the pond so that the DO distribution occurs more evenly. The uniform placement allows for optimal mixing and oxygen transfer throughout the pond. Meanwhile, the ring-type layout has the worst aeration performance, which is weak in various aeration performance parameters. This is because the aeration tubes are only placed in the middle area of the pond, leading to insufficient coverage and poor oxygen distribution in the outer areas.