1. Introduction
Nowadays, a large environmental problem exists due to heavy metal ions are present in the environment, and they are considered as the most widespread toxic mineral contaminants of soil and water systems. The main problem of these ions is that they are non-biodegradable and tend to accumulate in living organisms, causing different diseases and disorders [
1].
Heavy metal ions come to water systems from two ways: natural ones, which include volcanic activities and soil and mineral erosion, and anthropogenic ones, that comprise mineral processing, fuel combustion, agricultural and industrial activities, especially those derived from wastes of the electronic, electroplating, and petrochemical industries [
1,
2,
3,
4,
5].
Apart from the importance of removing these contaminants from water, their recovery is also becoming essential, because most of them are critical metals due to their scarcity and wide range of applications. Among them, cobalt and lithium are largely used in catalysis, alloys, steels, batteries, semi-conductors and much more applications [
5,
6,
7,
8,
9,
10]. In fact, according to the last European Commission report on critical raw materials [
11], cobalt and lithium are considered to be critical.
The removal of Co(II) and Li(I) ions from large volumes of wastewater can be carried out by various conventional methods such as chemical precipitation [
5], solvent extraction [
12], membrane filtration [
13], ion exchange [
1], electrochemical removal [
14] or coagulation [
15]. However, many of these techniques involve some disadvantages such as incomplete removal, high-energy requirements and toxic sludge production, low efficiency, sensitive operating conditions, costly disposal and not being suitable for small-scale industries [
3,
7,
8]. Consequently, the most suitable method for ion removal and pre-concentration from aqueous solutions is adsorption, mostly because is highly effective, even at low concentrations, and is cheaper than other methods, mainly because of the mild operation conditions [
3,
16]. Adsorption is a surface phenomenon involving the accumulation of solute species from an aqueous solution onto a substrate surface. In literature, adsorption has been successfully employed to remove silver [
17], cadmium [
18], arsenic [
19], antimony [
20], or uranium ions [
21].
Concerning cobalt adsorption from aqueous solutions, Prabakaran and Arivoli [
22] studied the preparation of activated carbon from Thespesia populnea bark as a low cost biosorbent, Kobya et al. [
23] used activated carbon prepared from apricot stone, and Deravanesiyan et al. [
24] focused their study on the synthesis of alumina nanoparticles immobilized zeolite by sol-gel and physical methods.
In relation to lithium adsorption, Lemaire et al. [
4] evaluated lithium separation from aqueous solutions using Amberlite IR 120 resin and molecular sieve 13X. At this point it is important to emphasize that these two ions frequently appear together in aqueous media, after the leaching of end-of-life lithium-ion batteries [
25].
On the other hand, as well as the adsorption, the desorption process of these ions for their recovery is also important. Although it is true that an adsorption/desorption cycle does not allow directly recovering the metal ions, it allows their pre-concentration. This fact is key factor for the further recovery by other techniques. Additionally, in many cases, desorption takes place by means of acidic solutions. Although, at first sight, it would seem to be a drawback, however, considering that many operations employed to recover metal ions from pre-concentrated aqueous solutions imply acidic conditions, this fact should not involve an additional difficulty. As an example, a previous study of the authors [
26], focused on the synthesis of a mesoporous activated carbon as adsorbent to pre-concentrate indium from aqueous solution and recover it, employed a solution of HNO
3 (pH = 0.5). However, the use of nitric can alter the surface of the carbon, which is an important factor if the cost of the adsorbent is relatively high. Additionally, the recovery of lithium from an aqueous solution by sorption/desorption method was studied by Lemaire et al. [
4].
One of the factors that mainly influences the adsorption process is the nature of the adsorbent. In a way, the relatively low cost of the adsorption technique is closely related to the cost of the adsorbent. In addition, the adsorption/desorption processes of Co(II) and Li(I) ions in the solid adsorbents is closely related to its mobility [
3] so, in order to design an adequate adsorption system, it is fundamental to try out different adsorbent materials with different physical and chemical properties. In this sense, several researchers have previously tried different materials to treat aqueous systems polluted with metals. As an example, Li et al. [
27] synthetized a zeolite-activated carbon composite as an adsorbent for the removal of heavy metal ions and macromolecular organics. A recent review of the different materials employed as adsorbents to remove metal from aqueous solutions was published by Iftekhat et al. [
28].
The aim of this study is to test different adsorbent materials to obtain the most favorable adsorbent to recover Co(II) and Li(I) ions of aqueous solutions. The final purpose is to design a system to selectively separate the two ions as they frequently appear together in aqueous solutions coming from e-wastes and they belong to critical raw materials group, according to the European Commission [
11]. To achieve this purpose, their kinetic, thermodynamic and isotherm data are extremely important. Among the potential adsorbents, zeolites have been selected because they have successfully employed to remove metals from aqueous media [
29], as well as they are relatively affordable solids.
2. Materials and Methods
2.1. Materials
Co(NO3)2·6H2O purchased from Sigma Aldrich (St. Louis, MO, USA) and LiCl purchased from Alfa Aesar (Ward Hill, MA, USA), were employed as the source of Cobalt (II) and Lithium (I), respectively.
Two zeolites were employed as adsorbents, 13XBFK, zeolite X type, and NaYBFK, zeolite Y type, supplied by Chemiewerk Bad Köstritz GmbH (CWK) (Bad Köstritz, Germany). These zeolites were also used in their protonated form, 13XBFK(H) and NaYBFK(H), with the purpose of improving the adsorption process by exchanging the cations with protons in the zeolite [
30]. The ion-exchange of X and Y zeolites was performed following this three-step procedure: first, the solids were washed 5 times the solids with a 0.005 M HCl solution, employing 10 mL of solution per gram of zeolite; second, the solids were washed 5 times with MilliQ water; and finally, the solids were dried at 383 K. In previous references it was checked that a diluted HCl solution was equally effective than employing ammonium to protonate the zeolite [
30].
To characterize the solid materials used in this study, different techniques were employed. Adsorption–desorption isotherms of N2 at 77 K were carried out using an ASAP 2020 Micromeritics (Norcross, GA, USA) adsorption analyzer, in a p/p0 range from 0 to 1. The specific surface area (SBET) was determined employing the standard Brunauer–Emmett–Teller (BET) method. Additionally, external surface area (SEXT) was determined using t-plot method, and pore size distribution (PSD) curves were calculated by the BJH (Barrett–Joyner–Halenda) method with the KJS (Kruk–Jaroniec–Sayari) correction.
X-ray diffraction (XRD) was employed to examine the crystal structure of zeolites. The measurements were performed in a PANalytical X’Pert MPD (Malvern, UK) using a CuKα radiation in the range of 5–70°, and with a step size of 0.1°. X-ray fluorescence (XRF) was employed to determine the chemical composition. The measurements were carried out using an Aχios PANalytical apparatus (Malvern, UK).
Furthermore, Fourier Transform Infrared Spectroscopy (FTIR) measurements were carried out by a Thermo Nicolet FT-IR (Thermo Fisher, Waltham, MA, USA). The samples were scanned in the range of 4000–400 cm−1 and the band intensities were expressed in transmittance.
Finally, the pH evolution of the solid suspensions was evaluated by placing a solid dosage of 1 g/L of the different materials in Eppendorf tubes. Afterwards, the Eppendorf tubes were located in a thermo block (Optic Ivymen System; Biotech, Barcelona, Spain) apparatus, to provide orbital agitation and to maintain constant temperature. Finally, the pH was measured at different times with a Crison (Barcelona, Spain) micro pH 2002 apparatus.
2.2. Adsorption Kinetic Experiments
The adsorption kinetic experiments were carried out in batch using tubes (25 mL sample) placed in a thermo block (Hettich Lab Technology; Tuttlingen, Germany), stirred at 1100 rpm, at 298 K. The experimental procedure was carried out as follows: initially, the appropriate dosage of the adsorbent was added to a tube containing a metal aqueous solution with the desired Co(II) or Li(I) concentration. Then, the tube was placed in the stirring block and was agitated at constant temperature until the adsorption test was finished. Once the adsorption experiment had ended, to completely ensure the absence of solids in the analysis spectrophotometer, the adsorbent was separated from the aqueous solution by centrifugation (11,000 rpm) using a Spectrafuge 24D from Labnet International, Inc. (Edison, NJ, USA) apparatus, and subsequently filtered with a Nylon 0.45 µm sieve Chrodisc syringe filter. Finally, the concentration of the metal ion in the different aqueous solutions was measured by Atomic Absorption Spectroscopy (AAS), using an AA-7000 Shimadzu equipment.
Adsorption kinetic curves were carried out with and adsorbent dosage of 5 g/L, while the initial Co(II) and Li(I) concentrations were kept in 40 mg/L and 20 mg/L, respectively. The kinetic curves were evaluated by filling several Eppendorf tubes with the same ion concentration and solid dosage and measuring the ion concentration at different times. Each point of the kinetic curve was evaluated three times and the average value was used, to evaluate the uncertainty. The adsorbent capacity and the percentage of adsorbed Co
2+, and Li
+ were obtained by mass balance, employing Equations (1) and (2) respectively [
31].
2.3. Adsorption Equilibrium Experiments
The adsorption isotherms were carried out using tubes placed in the same thermo block (Hettich Lab Technology, Tuttlingen, Germany) previously employed, with the same stirring rate, at 298 K. To develop the isotherm, the dose of adsorbent material was kept constant at 1 g/L and ion concentrations were changed from 50 mg/L to 200 mg/L. To ensure the equilibrium was attained, all the tubes were kept stirred at constant temperature for 24 h.
4. Conclusions
This study has shown that both, NaYBFK and 13XBFK are effective adsorbents to selectively remove cobalt from synthetic wastewater, as it can preferably adsorb cobalt ions vs. lithium ones.
Characterization of the samples has shown that the zeolites treated with acid have suffered a slightly dealumination process which has contributed to a Si/Al ratio increase and therefore a reduction in the number of exchangeable cations. Also, as it is shown in BET results, the protonation of zeolites increases the BET surface: protons are smaller than sodium cations, so the structure of zeolite channels is more accessible for N
2 penetration. Consequently, it involves a decrease in the crystallinity as it is shown on XRD plot (
Figure 1).
The adsorption kinetics follow a pseudo-second order model in all the cases. Additionally, kinetic results indicate that using both zeolites it is possible to remove about 100% of cobalt from aqueous solutions at 40 min, meanwhile just around 30% of lithium is removed, what implies a separation factor of 3.33. This selectivity is important as these two metals frequently appear together in leaching solutions from, for example, ion-Li batteries.
Regarding adsorption equilibrium, Langmuir model is perfectly capable of predicting the experimental cobalt saturation capacity, while Freundlich model is the most adequate to represent lithium adsorption as this process does not have finite saturation capacity.
To sum up, NaYBFK and 13XBFK are commercial and cost-effective adsorbent that have good properties for the selective removal of cobalt from water, which is important as this cation usually appears in wastewaters along with other cations, as lithium, towards which the zeolites have much less adsorption capacity. Afterwards, once the two metals are selectively separated, they could be recovered by means of other techniques, such as solvent extraction or precipitation.