3.1. Catalyst and Catalytic Reactions
{W
2} features a triple metal–metal bond ({W
3 W}
6+, a′
2e′
4) and a face-sharing bioctahedral (FSBO) geometry. The presence of two THF ligands (one to each tungsten atom) in a
cis arrangement to the W–W axis [
33] is the key for the reactivity of this cluster towards metathesis polymerization [
15]. Such species in solution, in the presence of donor ligands or coordinating solvents, may exist in equilibrium with the edge-sharing biooctahedral (ESBO) {W
2}′ (
Scheme S3) [
34]. In solution, {W
2} is air-sensitive, but in the solid state, it is stable in air at room temperature for 1–2 h. It is synthesized and recrystallized from THF and checked carefully for purity (UV-VIS) before use.
The homopolymerization of NBE and NBD (
Schemes S1 and S2) with {W
2} has been studied in detail [
17,
18]. Possible reaction products are shown on
Schemes S1 and S2. For both monomers, the reactions were fast and quantitative in a number of solvents, among which CH
2Cl
2 appears to be the optimum, as it comprises low reaction times with high molecular weights and low molecular weight distributions (for PNBE; PNBD is insoluble because of its cross-linked structure). Therefore, the copolymerization of NBE and NBD with {W
2} was studied in CH
2Cl
2 using different molar ratios of the two monomers, keeping the {W
2}/monomers molar ratio at two values: (a) 1/500, which was previously found to be the optimum molar ratio for the homopolymerization of each monomer [
17], and (b) 1/1400, at which ratio we would expect higher reaction rates of NBE, and therefore higher PNBE-content in the copolymer. The results are summarized in
Table 1. The structure of the copolymers is shown on
Scheme 1. At higher NBD/NBE molar ratios reactions were faster, which was expected, since we have previously shown that NBD polymerization with {W
2} proceeds faster than NBE polymerization [
17]. In most cases, products were insoluble, owing to the fact that NBD forms cross-linked polymers (
Scheme S2). The formation of cross-linked PNBD caused reaction mixtures to gel, even at low yields, thus terminating the reactions before completion. Thus, the reaction time (
t) shown on
Table 1 is the time that the reaction stopped due to gelation. Copolymers were partially soluble in common organic solvents (CHCl
3, CH
2Cl
2, THF) only when the amount of NBE used was higher than the amount of NBD. The soluble part of those copolymers was characterized with
1H-NMR spectroscopy and SEC. That part proved to be linear PNBE/PNBD copolymer (see below) and it had significantly lower molecular weights and broader molecular weight distributions than PNBE homopolymer. The soluble copolymer was a small fraction of the products (10–15%).
3.2. Chemical Characterization
Copolymers with high PNBD content were insoluble in common organic solvents. Copolymers with high PNBE content were partially soluble in CHCl
3, CH
2Cl
2 and THF. The
1H-NMR spectra of the soluble copolymers and the assignment of the peaks are shown in
Figure 1. Peaks at 5.48 and 5.53 ppm, attributed to the olefinic protons of the cyclopentene ring, clearly showed the presence of linear segments of PNBD in the polymer chain. From those spectra it is also evident that the
cis configuration prevails, although the exact
cis/
trans ratio cannot be determined, due to overlapping peaks. This is in agreement with our previous findings about the stereoselectivity of {W
2}, i.e., 86%
cis PNBE in CH
2Cl
2 [
17].
Figures S1–S7 show the
13C CPMAS NMR spectra of all homo- and copolymers obtained in this study. For PNBE (
Figure S1) olefinic carbons appear at 134.3 ppm, and aliphatic carbons at 43.0, 39.6 and 33.4 ppm, with those at 43.0 and 39.6 ppm being characteristic of the
trans and
cis, respectively, configuration of the polymer chain. The assignment of those peaks to
trans or
cis structures is based on
13C-NMR spectra of PNBE from the literature [
35] and on the comparison of the
13C CPMAS NMR spectra of PNBE obtained with the catalytic systems {W
2} and RuCl
3/H
2O (
Figure 2). The catalytic system RuCl
3/H
2O is known to provide
trans-PNBE [
36]. From
Figure 2, it is obvious that the peak at 39.6 ppm (assigned to the
cis configuration) is absent from the spectrum of the Ru-generated PNBE.
For PNBD (
Figure S2) olefinic carbons appear at 135.3 ppm, and aliphatic carbons at 50.3, 43.9 and 39.3 ppm, with those at 50.3 and 43.9 ppm being characteristic of the
trans and
cis, respectively, configuration of the polymer chain [
37]. From the spectrum of PNBD the olefin coupling contribution to the formation of the cross-linked network (
Scheme S2) can be determined. Cross-linking can occur either via metathesis or via olefin coupling reactions on the double bond of the cyclopentene moiety. The ratio of olefinic/aliphatic carbons depends on the mechanism of cross-linking and is equal to 4/3 (metathesis) and 2/5 (olefin coupling). Therefore, the olefin coupling contribution can be calculated via Equation (3), which takes the ratio of the integrated areas of the corresponding
13C CPMAS peaks as input [
16]. Thus, C
olefinic refers to the total
sp2 carbons, C
aliphatic to the total
sp3 carbons and
x is the fraction of polymer double bonds that participate in cross-linking via olefin coupling. Integration of the PNBD spectrum provided an olefinic/aliphatic carbons ratio equal to 1.36 (
Figure S2), showing that cross-linking via olefin coupling did not occur (
x ≈ 0).
The
13C CPMAS NMR spectra of all copolymers obtained in this study are similar (
Figure 3). In the area where aliphatic carbons appear, the peaks corresponding to PNBE and PNBD chains overlap, which makes impossible the determination of the exact content of PNBE and PNBD segments in the polymer chain. Only qualitative conclusions can be drawn, by comparison of the relative intensity of the peaks at 33.4 and 50.3 ppm, which are characteristic of PNBE and PNBD chains, respectively. The spectra clearly show that the PNBE and PNBD content of the polymer chain depends on the molar ratio of the monomers, and increases for each monomer as the initial concentration of the monomer increases. The peak corresponding to the olefinic carbons is also very informative: it strongly resembles the analogous peak of NBE homopolymer (both appear at 134.3 ppm) for copolymers with high PNBE content; it becomes broader and shifts to 135.3 ppm, as the PNBD content increases.
Although the
cis/
trans content of the polymer chain cannot be accurately calculated from the
13C CPMAS NMR spectra, because of the overlapping PNBE and PNBD peaks, there is strong evidence that the copolymers are high-
cis: (a) PNBE obtained with {W
2} in CH
2Cl
2 (and other organic solvents) had a high
cis content (86%) [
17], and (b) the
1H-NMR spectra of the linear PNBE/PNBD copolymers (
Figure 1) showed that the
cis configuration prevails.
3.3. Thermal Properties
The thermal properties of the copolymers were studied by thermogravimetric analysis (TGA) and by differential scanning calorimetry (DSC). TGA analysis results are presented in
Table 2. The curves for all samples showed a continuous weight loss up to almost 500 °C, which can be divided into three stages (
Figure 4). The first stage from 100 to 250 °C corresponds to evaporation and decomposition of unreacted monomers, and is more prominent for the copolymers. During the second stage, from 250 to 400 °C, the weight remained constant for all samples, except for the PNBD homopolymer and the PNBE/PNBD 300/1100 copolymer. The weight loss at this stage could be attributed to the decomposition of small polymer chains [
38]. During the final stage, starting after 400 °C, all curves showed a sharp drop in the weight loss, indicating rapid degradation of the polymer backbones. It is noteworthy that TGA results provided an indication of the chemical content of the polymer chain. PNBE left practically no residue at high temperature, while PNBD homopolymer left the largest amount of residue (~20%). The residue left from the copolymers ranged from 7.4% to 18.5%, increasing as the PNBD content of the copolymers increased. That residue was characterized with FT-Raman spectroscopy. The spectrum (
Figure S8) showed two characteristic peaks at 1596 and 1348 cm
−1. From the spectrum we conclude that the residue is carbon with high
sp3 content; it could be either amorphous or nanocrystalline carbon [
39].
Differential thermogravimetry (DTG;
Figure 5) showed a single main decomposition peak for all samples, including the homopolymers (
Table 2), and a smaller one at lower temperatures. This is a manifestation that the decomposition mechanism of homo- and copolymers is similar and not very complex, involving mostly reactions on the main chain. A broader decomposition temperature range was observed for PNBD compared to PNBE. On the other hand, the temperature at the peak of the decomposition temperature was lower for PNBD than for PNBE (
Table 2). These two results are not contradictory and can be attributed to the structure of the different polymer chains. PNBE is a linear chain consisting of repeated ring structures, which are thermally stable. PNBD is cross-linked and contains linear chains between the cross-link points. Therefore, those linear polymer fragments decompose at lower temperatures compared to the ring structures of PNBE. This is why the temperature at the peak of the decomposition temperature is lower for PNBD than for PNBE. However, the cross-links of PNBD decompose at higher temperatures leading to broader decomposition ranges than PNBE. Therefore, the main decomposition event for both polymers is governed by the thermal stability of the macromolecular backbone, which is different for the two samples. The cross-linked structure of PNBD affects only the range of decomposition temperatures. The decomposition temperature range of the copolymers is within the values observed for the two respective homopolymers, since the copolymers combine the properties of both PNBD and PNBE homopolymers. The temperature at the decomposition peak in DTG for samples PNBE/PNBD 100/400 and 300/1100 was similar to that of the corresponding PNBD homopolymer due to their higher content in this component. On the other hand, copolymers with high PNBE contents had decomposition temperatures closer to that of PNBE homopolymer.
Differential scanning calorimetry (DSC) measurements (
Table 3) showed that the glass transition temperature,
Tg, for PNBD was lower than that for PNBE, despite the cross-linked structure of PNBD. This result can be explained by the fact that the glass transition is attributed to the activation of segmental motions of the polymer chain. PNBD may be cross-linked, but it contains flexible linear segments between the cross-links. On the contrary, PNBE is linear but it contains rigid cyclic fragments, leading to higher
Tg values compared to PNBD. DSC measurements for the copolymers (
Table 3,
Figures S9–S13) showed that their
Tg values were lower than those of the homopolymers. This result is a strong indication that the copolymers are highly branched structures containing a large number of dangling chains. Obviously, these structures are not well defined, due to the random nature of the copolymerization reaction. The increased number of free chain ends leads to substantial reduction of the glass transition temperature according to the free volume theory [
40]. Therefore, the
Tg value is affected from both the macromolecular structure and the composition of the copolymer.
3.5. Dilute Solution Viscometry
The thermal properties of the copolymers provided a strong indication that those materials feature a branched-shaped structure, which behaves as a loose network. We can take advantage of the presence of the difunctional monomer NBD in order to synthesize more well-defined and soluble structures, such as multiarm star polymers. According to the literature [
43,
44], a living linear polymer precursor can be used as initiator for the polymerization of a small amount of a suitable difunctional monomer, leading to the formation of microgel nodules of a tightly cross-linked polymer. Those nodules serve as the branch point from which the arms of the precursor emanate. Although the functionality of the stars can be obtained directly by molecular weight determination of the arms and the star product, it is very difficult to predict and control the number of arms. The star functionality increases upon increasing the molar ratio of the difunctional monomer to the living polymer. Other parameters influencing the number of arms are the chemical nature, the concentration and the molecular weight of the living polymer chain, the temperature and the duration of the reaction, the rate of stirring etc., leading to stars with a broad distribution of functionalities. It is obvious that this method leads to rather ill-defined star polymers.
This approach can be considered as an “arm-first” method. The same technique can be applied as a “core-first” method. In the latter case, a monofunctional initiator reacts with the difunctional monomer, leading to the formation of tightly cross-linked microgel nodules bearing active sites that can be used in the next step for the polymerization of a suitable monomer. Stars of high functionality can be prepared by this method; however, the disadvantages and restrictions reported previously also apply in this case.
The “core-first” method was initially applied with the addition of a small quantity of NBD in the catalyst solution followed by the addition of NBE. The results are summarized in
Table 4. For the “arm-first” method, the polymerization of NBE was initially conducted followed by the addition of a small amount of NBD. The results are presented in
Table 5. In all experiments, the {W
2}/NBE molar ratio was 1/500 and the amounts of NBD and solvent (CH
2Cl
2) varied. The amount of NBE was always 50–100 times higher than the amount of NBD, because otherwise insoluble copolymers were obtained.
The copolymers described in
Table 4 and
Table 5 were soluble in common organic solvents. In all cases, copolymers of high molecular weights (in the range of 300–800 kDa,
Table 4, and 350–600 kDa,
Table 5) were obtained. Moderate molecular weight distributions were obtained (1.2–1.4,
Table 4, and 1.4–1.6,
Table 5); the highest values were observed for copolymers synthesized via the “arm-first” method. Those results, in addition to the lower yields obtained via the “arm-first” method, show that this method is not the optimum for the synthesis of star-shaped PNBE/PNBD copolymers.
Samples 2, 3 and 8 of
Table 4 were used to conduct dilute solution viscometry measurements, because those samples were obtained at the highest yield. The intrinsic viscocity, [
η], of those copolymers was measured. The theoretical intrinsic viscosity, [
η]
lin, of linear polymers of the same molecular weight was calculated from Equation (4), where
Mw is the molecular weight, determined with SEC. The values of
K = 0.0701 mL/g and
α = 0.64 are known from the literature [
45] for polymers of similar structures.
Star polymers are distinguished from linear polymers by their smaller size and therefore their higher segment density. The degree of contraction depends on the functionality of the star and can be normalized compared to the size of a single arm of the star or a linear polymer having the same molecular weight as the star polymer [
46]. The second case is more common in the literature.
The degree of branching can be calculated using the Zimm-Stockmayer theory and considering the star model [
47]. The branching factor
g was introduced, defined from Equation (5), where <
S2>
0,br and <
S2>
0,l are the radii of gyration of the branched and the corresponding linear polymer, respectively, having the same molecular weight. The subscript
th denotes that the random-flight model was adopted. For star structures, Equations (6) and (7) have been proposed, where
f is the functionality of the star, or else, the number of arms.
It is difficult to measure the radius of gyration of a polymer with accuracy. It is much easier and more accurate to measure the intrinsic viscosity by dilute solution viscometry. Therefore, another branching parameter has been proposed (Equation (8)), where, [
η]
br and [
η]
lin are the intrinsic viscosities of branched and linear polymers, respectively, having the same molecular weight.
The two branching parameters
gth and
g’ are related through the Equation (9), where the exponent
ε is equal to 0.5 for regular stars and equal to 0.7 for stars with random distribution of arms.
Therefore, the g’ values of the star branched polymers were measured experimentally. Employing Equation (9), the gth values were calculated using the random distribution of arms, since this assumption reflects more closely the structures under consideration. It was considered that the exponent ε was equal to 0.7 for stars with random distributions of arms. Finally, using Equations (6) and (7) and the calculated gth values, the functionality of the star polymers was estimated for both cases.
Results are presented in
Table 6 and
Figure 7. For samples 2 and 8 the [
η]/[
η]
lin ratio was lower than 1, indicating that those copolymers had a more compact structure. Adopting the above-mentioned analysis, the functionality of the stars was calculated. For sample 2 the functionality was much lower than that of sample 8. This result may be attributed to the longer polymerization time used to produce sample 8. This prolonged period may lead to extended cross-linking of NBD and thus to larger cores with higher functionalities. For sample 3 the corresponding ratio was higher than 1, possibly due to a cross-linking process. For the synthesis of that sample, the lowest amount of NBD was employed and the polymerization reaction was conducted in the most dilute solution among the other samples. Therefore, the cross-linking density was not very high, meaning that double bonds of the monomer remained unreacted. Subsequent polymerization of NBE led to partial cross-linking through reactions with those pendant double bonds of the core material leading to star-star coupling. These products were still soluble, but their size was much higher than that of a simple star polymer.
In the past, several research groups have tried to prepare star polymers by ROMP reactions by adopting various methodologies. Schrock et al. [
48,
49] employed both
exo-
trans-
exo-pentacyclo-[8.2.1.1
4,7.0
2,9.0
3,8]tetradeca-5,11-diene and
endo-
cis-
endo-hexacyclo-[10.2.1.1
3,10.1
5,8.0
2,11.0
4,9]heptadeca-6,13-diene as difunctional monomers either through the “arm-first” or the “core-first” methodology for the synthesis of PNBE stars using Mo-catalysts. The “core-first” approach afforded only linear PNBE chains and gels, in contrast to the results of the present work. On the other hand, the “arm-first” approach resulted in soluble products. However, SEC analysis revealed that a mixture of products with different functionalities and of broad molecular weight distribution was obtained. Dounis and Feast [
50] reported the synthesis of three-arm stars through the coupling reaction of living polymer chains produced via ROMP, using well-defined W-catalysts, with trifunctional aldehydes. Disadvantages of this methodology are the facts that a good control over the stoichiometry is needed and that only stars of low functionalities can be prepared through this route. Multinuclear dendritic Ru-complexes were prepared and served as multifunctional catalysts for the synthesis of PNBE stars [
51,
52]. Products of broad molecular weight distribution were obtained in all cases.
The initial results of the present work revealed that there is a good possibility to control the molecular structure and avoid the presence of insoluble products, leading to well-defined star polymers. More work is in progress on this direction and the results will be presented in a forthcoming publication.