1. Introduction
Photomechanical materials are designed to directly transform light into mechanical work [
1,
2]. Most organic photomechanical crystals and polymers rely on a photochemical mechanism, such as the cis-trans photoisomerization of azobenzene [
3], in order to generate this work. In order to efficiently generate macroscopic amounts of work, the photoreactive molecules (photochromes) must be organized in some way [
4]. This organization is accomplished in a polymeric matrix by incorporating the photochrome into a liquid crystal elastomer [
5]. The use of a polymer matrix allows the facile creation of differently sized and shaped structures using well-established methods such as molding and photolithography. Alternatively, the photochromes can order by self-assembling into a neat molecular crystal [
6,
7,
8,
9,
10,
11,
12,
13,
14,
15]. The potential advantages of photomechanical crystals include their higher photochrome density and elastic modulus [
16]. Unlike in the case of polymers, however, controlling the morphology of single crystals is very challenging and typically a broad distribution of sizes and shapes is obtained. Furthermore, molecular crystals are prone to fracture due to the internal stress that is generated by the build-up of photoproduct regions, especially if the crystals are larger than a few microns [
6,
17,
18]. They also tend to dissolve or degrade when exposed to organic solvents or air, respectively; although attempts to encase crystals in protective layers of graphene [
19], polymers [
20], or metal organic frameworks [
21] have had some success. Given these challenges, it is not obvious how to incorporate single crystals into practical actuator devices, despite their potential advantages.
We recently developed a composite approach to photomechanical materials in which the organic crystal component is organized inside a porous inorganic host [
22,
23]. The host material was a commercially produced anodic aluminum oxide (AAO) disk with nominal 200 nm diameter channels that permitted the growth of oriented crystalline nanowires. By using diarylethene photochromes that undergo a ring-closing isomerization [
24], the photoreaction of the organic component resulted in the composite structure undergoing a reversible bending motion. A milligram of this organic could reversibly lift 10 g or more. The bending templates are based on a bimorph structure of which the bottom part is converted into photoproduct while the top part remains unreacted (
Figure 1a). The strain between the reactant and product domains leads to in-plane stress that is alleviated by bending. This mechanism of actuation was necessitated by the fact that only a thin layer near the surface could be isomerized by the input light. Diarylethene is a “positive” photochrome whose ring-closed isomer strongly absorbs the UV radiation, preventing it from penetrating throughout the template. If 100% conversion of the organic component could be achieved, it could enable different modes of actuation. For example, if the conversion of the organic component leads to crystal expansion, this could be utilized to make a composite in which the nanowires generate a concerted upward push (
Figure 1b), rather than bending.
In order to create the composite photomechanical structure that is outlined in
Figure 1b, several challenges must be overcome. First, the template must be completely filled with the organic, since any void spaces would serve to absorb the expansion inside of the channels, rather than forcing it outside of the template. Second, a “negative” photochromic reaction is required in order to allow the reaction to proceed to 100% completion [
25], since a photoproduct that absorbs the excitation light will prevent it from reaching the unreacted portions of the sample, resulting in a bending bimorph as seen for the diarylethene reaction. Finally, the organic crystal must grow in an orientation that allows it to expand along the pore axis and not perpendicular to it.
In this paper, we describe our efforts to realize the actuator structure that is shown in
Figure 1b by utilizing crystalline 9-methylanthracene (
9MA), a prototypical photomechanical material whose crystal structure, growth habits, and reactivity have been extensively characterized by our group and others [
26,
27,
28,
29,
30,
31]. Our goal is to fill AAO templates (Anodisc) with
9MA monomer and then convert it to its photodimer form. This conversion should result in an elongation along the monomer
c-axis and the projection of this axis onto the nanowire axis should lead to a net increase in the height of the composite disk. It turns out that, in a real system, multiple nonidealities, including partial filling, crystal orientation, and debris from template polishing, all conspire to prevent the scenario that is illustrated in
Figure 1b from being realized. While we observed template bending, showing that the photodimerization generates mechanical work, there was little sign of the surface disruption or vertical translation that would indicate that the wire elongation can be harnessed in order to create a linear translation. This work highlights some of the practical challenges that are involved in creating robust, reproducible actuators using the organic–inorganic composite approach, with the biggest one being how to uniformly fill the porous template with the organic active material. Future research directions which may be pursued in order to overcome these challenges are discussed.
3. Results
The
9MA photodimerization reaction that provided the basis of the observed photomechanical response is shown in
Scheme 1. In order to grow crystalline
9MA nanowires in the AAO templates, we used a modified version of the slow solvent annealing method that has been developed previously [
33] (
Supporting Information, Figure S1). Briefly, the template was saturated with a concentrated solution of
9MA in CHCl
3, then placed into a bell jar along with a variable amount of CHCl
3 solvent in a Kimwipe. The diffusion of the solvent vapor to the suspended template allowed the
9MA molecules to self-assemble in the AAO channels. After the solvent had completely evaporated from the bell jar (~24 h), the template was removed and polished so as to remove the excess
9MA that was on the surface. The resulting disk is the composite photomechanical material, but the inorganic AAO host can also be dissolved in a 20% aqueous H
3PO
4 acid solution in order to obtain isolated organic nanowires.
The first question that we tried to address was whether the
9MA had completely filled the void space within the template. We determined the skeletal density of the Al
2O
3 in an empty template to be 3.0 ± 0.3 g/cm
3 (
Supporting Information). By measuring the mass and volume, we calculated the void fraction to be 58% or 4.87 × 10
−3 cm
3 out of a total disk volume of 7.96 × 10
−3 cm
3, a result which is in good agreement with the previous estimates that have been reported in the literature [
34]. Given the density of crystalline
9MA of 1.01 g/cm
3, this allowed us to estimate a maximum fill amount of 4.7 mg in a 12.7 mm diameter template. Using our standard solvent annealing Method 1 (in which 2000 μL of CHCl
3 was added to the Kimwipe), we only attained an average fill of 1.3 mg or 28%, as determined by the mass change of the filled template. Examination of the bell jar revealed that the excess solvent from the Kimwipe was condensing out of the vapor phase and redissolving the
9MA that had been deposited in the template. In some cases, the recondensed solvent was flowing back down to the bottom of the bell jar and bringing the
9MA with it. In order to minimize this effect, we reduced the amount of CHCl
3 that was added to the chamber from 2000 to 75 µL. This lower volume was the maximum amount that could completely fill the chamber volume of 180 cm
3 with vapor and avoid liquid condensation. Upon using this Method 2 with a lower volume of CHCl
3, we no longer observed solvent condensation or
9MA transport in the chamber. The average fill amount increased dramatically from 1.3 to 3.6 mg (77% of the maximum) after polishing.
In an attempt to further improve the filling of the AAO template, we functionalized the Al
2O
3 surface. Using a lauric acid treatment, we were able to make the surface more hydrophobic, increasing the H
2O surface contact angle from 0° to >130° (
Supporting Information, Figure S3). This treatment visibly improved the wetting of the template during the initial deposition of the
9MA/CHCl
3 solution, but surprisingly it did not change the amount of filling to an extent that was outside the experimental error. This lack of effect for the surface treatment was observed for both the high and low solvent exposure solvent annealing methods, as is summarized in
Figure 2. The use of other carboxylic acid terminated molecules, like 3-phenylpropanoic acid, also had no discernible effect on the filling (
Supporting Information, Figure S4).
After solvent annealing and polishing, GIWAXS experiments on the filled templates were used in order to confirm that the
9MA was crystalline. The measured GIWAXS pattern for a filled template, along with the assignment of the diffraction peaks, is shown in
Figure 3. The GIWAXS experiment acquired diffraction information across a range of angles, so it was sensitive to crystal planes with different orientations with respect to the surface plane. Based on the measured pattern,
b is closely aligned with the surface normal and
a is about 13 degrees off of the film plane’s direction (indicated by a white line). Therefore,
c in this case can be deduced to be almost parallel to the template’s surface. Since the reciprocal axis
c and real crystal axis
c are only 6 degrees away from each other, we conclude that the
c-axis is also almost parallel to the template surface. The average FWHM of the scattering peaks along the azimuthal direction in the samples is 3.7°, suggesting a high degree of alignment in relation to the film’s normal direction.
Since the expansion of
9MA occurs along the
c-axis [
26,
31] and this axis is apparently oriented perpendicularly to the long axis of the nanowires (i.e., parallel to the template’s surface), we were concerned about whether the nanowires would elongate after light exposure, as shown in
Figure 1b. Examination of the isolated nanowires confirmed their photomechanical elongation. An example of an individual nanowire response is shown in
Figure 4. The nanowire exhibited an expansion of ~7% along its long axis, similar to the 7% expansion seen for the microcrystal plates along the crystal
c-axis [
31]. The expansion data and the GIWAXS data appeared to be contradictory, since the former is consistent with the nanowires growing along the
c-axis, while the latter suggest that they grow perpendicular to the
c-axis. However, this apparent contradiction assumes that polishing removes all of the excess surface crystallites and exposes only the vertically oriented nanorods that are embedded inside the AAO to the probing X-rays. As will be explained below, we found that the surface polishing procedure leaves a layer of mixed
9MA crystals and AAO debris on the surface, which probably makes a strong contribution to the observed GIWAXS pattern.
We next determined whether the negative photochromic reaction of the
9MA could enable 100% conversion inside the template. We assessed the conversion by exposing the template to varying durations of UV irradiation, followed by dissolving the organic component in a fixed volume of CHCl
3. The amount of the remaining
9MA could be determined using the Beer–Lambert law. We found that >98% of the initial
9MA monomer had disappeared after 24 h of 405 nm exposure, with most of the reaction having been completed within the first 5 h (
Supporting Information, Figure S5). This confirmed that the negative photochromic reaction of
9MA could enable close to 100% conversion, even in the highly scattering AAO matrix.
Having found a method to significantly improve the templates’ fill fraction, although not up to 100%, we proceeded to measure their photomechanical responses. In order to be sensitive to micron-scale motions, we placed the template under one mirror in a Michelson interferometer. The irradiation of the supported template from the bottom resulted in the movement of a mirror on top of the template, as illustrated in
Figure 5a. Pure translational motion would result in an oscillatory intensity pattern at the output due to constructive and destructive interference, while the angular tilting of the mirror can be measured by its spatial displacement from the reference beam. If the situation that is illustrated in
Figure 1b holds, we would expect to see pure translational motion as the nanowires extend above the template’s surface.
Figure 5b shows an example of the measured interferogram for a typical sample, along with images of the interferometer output before and after the irradiation. Both the interference and beam displacement are clearly present. The interferogram in
Figure 5b can be modeled using the previously developed theory for interference signals in the presence of optical misalignment. In the experiments here, misalignment results from the photomechanical membrane moving one of the end mirrors. The equation for the integrated intensity at the interferometer output I
photo is given by [
35,
36]:
where w is the beam waist, k is the wave number of the probe, z is the distance to the detector, L is the optical path difference, and
α is the angular off-set. For the calculations that are used in this paper,
and we have neglected the factors due to the beam divergence and the Guoy phase shift. Neglecting these factors is justified when the beam diameter is much greater than the optical wavelength and there is no focusing inside the interferometer. Assuming a linear time dependence of the Δα and ΔL such that
and
where t
0 is the starting time for irradiation of the template, Equation (1) becomes:
Equation (2) assumes that ΔL and Δα are independent, but if a circular template of diameter D tilts by an angle Δα, then it can be shown (see
Supporting Information) that:
Using a value Δα = 4 × 10
−6 rad/s, Equation (2) can qualitatively reproduce the damped interferogram in
Figure 5b, as shown in
Figure 6. While there was considerable variability in the behavior of the filled templates (
Supplementary Information, Figure S6), all of them showed some combination of Δα and ΔL evolution. In general, the Δα tilting was the dominant effect, with the output beams having been displaced by about 0.51 mrad on average.
The analysis of the beams’ deflection indicates that most of the mirror displacement arose from tilting and not translation. Closer examination of the template surface before and after UV irradiation using SEM and AFM confirmed the absence of any significant wire expansion above the template’s surface.
Figure 7a,b show AFM images of a template surface before and after UV irradiation. A few small changes are seen in the surface’s morphology after UV exposure, but the overall features are remarkably similar. The lack of dramatic changes can be contrasted with the dramatic reconstruction that can be observed after
9MA single crystals undergo photoreaction [
37]. For our samples, the surface features were not due to the presence of pure
9MA but instead appeared to be a rough crust of debris that was left over from the polishing process. This debris can be seen more clearly in SEM images of the templates before and after filling and polishing. The array of pores in the pristine template in
Figure 8a is completely submerged under a layer that is composed of both AAO fragments and the organic in
Figure 8b. Careful examination of this crust shows that it contains broken nanowires and AAO fragments that have been aligned to the horizontal plane by the polishing process (
Figure 8c). Even though we used Al
2O
3 abrasives for most of the polishing process, the underlying AAO has clearly sustained notable damage.
The combination of the void spaces inside the template that were due to incomplete filling and a surface debris layer may explain why we did not see nanowires expanding out of the template in order to act as linear actuators. Given the choice of protruding up from the template by breaking through the surface debris layer or extending down into empty spaces in the interior of the template, the expanding nanowires probably chose the path of least resistance. The presence of broken nanowires lying parallel to the surface also explains why the GIWAXS measurements indicated that the crystal
c-axis lay parallel to the template’s surface. If the nanowires grow parallel to the
c-axis, this axis should be normal to the template’s surface for the vertical nanowires that are contained in the template. But if they are broken off and lie horizontal to the template surface, the
c-axis would be in the direction that is indicated by the GIWAXS data. The presence of surface debris means that the GIWAXS experiment does not necessarily provide unambiguous information about the crystalline
9MA that is inside the template’s pores, but it does confirm that the surface layer that was left by polishing is both crystalline and highly oriented. The surface debris that is left after polishing has complicated the analysis of powder X-ray diffraction experiments on other organic crystals in AAO templates as well [
38,
39].
Although the negative photochromic reaction of crystalline
9MA can be used to generate the deformation of a composite membrane, we did not observe the purely vertical displacement that we had hoped for. However, sufficient lateral forces were generated to deform and bend the template. The origin of this horizontal stress component is not obvious, but several possible factors may have contributed. First, the horizontal surface layer was strongly attached to the template due to the force of polishing. Expansion along the
c-axis of the horizontally oriented nanorods on the bottom of the template could drive some bending motion via the usual bimorph mechanism. Second, there may be a population of crystallites inside the template the
c-axis of which is not perfectly aligned along the pore, which would allow the expansion to have some projection along the horizontal axis. Finally, the smaller changes in the dimensions of the
a and
b crystal axes [
31] may provide enough horizontal stress to slightly deform the template, irrespective of the
c-axis expansion.
Our results highlight several challenges in the use of inorganic porous templates. First, it is difficult to achieve consistent, 100% filling using the solvent annealing method. Low filling fractions have also been found for the DAE photochrome in porous glass membranes, suggesting that this is a general problem. A completely different method of introducing the organic into the pores, perhaps melting the organic as opposed to using solvent annealing, might achieve higher filling but this may be more complicated to implement and may not lead to the same degree of crystallinity. Decreasing the thickness of the template and enlarging the pores may also facilitate organic filling. Although our simple surface functionalization did not improve the filling process, it is possible that a more sophisticated approach, perhaps using ligands that are tailored to the photochrome, could be more successful.
A second issue concerns the removal of the excess organic material that is left on the surface. For AAO, with a rough surface, we used high-grit polishing paper, but this method leaves a crust of dried slurry that can be several microns thick, as shown by the SEM images and the GIWAXS data. This crust can affect both the mechanical and light scattering properties. A gentler method that removes only the soft organic component would be desirable. Wiping the surface with a solvent soaked Kimwipe or cotton swab tended to remove the organic material from the surface and from inside the pores, so the right balance of mechanical and solvent forces must be found.