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Article

Ethanol Dehydration Pathways on NASICON-Type A0.33M2(PO4)3 ((A = Dy, Y, Yb); M = Ti, Zr) Catalysts: The Role of Hydroxyl Group Proton Mobility in Selectivity Control

by
Anna I. Zhukova
1,*,
Alina D. Sazonova
1,
Andrey N. Kharlanov
2,
Elena A. Asabina
3,
Vladimir I. Pet’kov
3,
Vladislav A. Sedov
3,
Vasiliy D. Prokhin
3,
Diana A. Osaulenko
1,
Yuri A. Fionov
1,
Irina I. Mikhalenko
1,
Elena A. Fionova
1 and
Dmitry Yu. Zhukov
4
1
Department of Physical and Colloid Chemistry, Peoples Friendship University of Russia (RUDN University), 6, Miklukho-Maklaya Str., Moscow 117198, Russia
2
Department of Chemistry, Lomonosov Moscow State University, Moscow 119991, Russia
3
Department of Chemistry, Lobachevsky University, Nizhny Novgorod 603950, Russia
4
Technology Centre, Mendeleev University of Chemical Technology, 9, Miusskaya Squ., Moscow 125047, Russia
*
Author to whom correspondence should be addressed.
Catalysts 2025, 15(6), 515; https://doi.org/10.3390/catal15060515
Submission received: 29 April 2025 / Revised: 14 May 2025 / Accepted: 21 May 2025 / Published: 23 May 2025
(This article belongs to the Section Catalysis for Sustainable Energy)

Abstract

:
NASICON-type titanium and zirconium phosphates doped with rare-earth cations, A0.33M2(PO4)3 (M = Ti, Zr; A = Dy, Y, Yb), were synthesized using the sol–gel method and investigated as catalysts for ethanol dehydration at 300–400 °C. The catalysts were characterized via XRD, SEM, BET, and FTIR spectroscopy. The relationships between the catalyst composition, acidity and the dehydration activity were evaluated. Diethyl ether (DEE) formation is promoted by the presence of the zirconium phosphates (ZrP), while the presence of titanium phosphate (TiP) catalyzes the formation of both ethylene and diethyl ether (DEE). The application of Fourier-transform infrared (FTIR) spectroscopy to the analysis of adsorbed C6H6 has revealed the presence of hydroxyl groups exhibiting varying degrees of proton-donating mobility. This finding has enabled the correlation of the structure of the active sites with the process’s selectivity. The results underscore the key function of OH-group localization and framework geometry in the control of form-selective reactions.

Graphical Abstract

1. Introduction

Today, the consumption of non-renewable energy sources is responsible for global problems such as increasing greenhouse gas (CO2) emissions and the depletion of limited non-renewable resources. The solution to these problems is the use of renewable and sustainable energy sources such as biomass. Bioethanol, a product of commercial biomass fermentation [1], is experiencing a rapid escalation in global production, driven by technological advancements. This growth indicates that ethanol has the potential to serve as a valuable platform molecule in the synthesis of value-added chemicals. Catalysts and catalytic processes for ethanol conversion to chemicals such as hydrogen [2] and small oxygenates like acetaldehyde [3,4] and many others [5,6] are widely investigated. The catalytic dehydration of ethanol is a crucial route for producing vital platform chemicals like ethylene and diethyl ether (DEE) [7]. Ethylene is one of the most produced organic compounds in the chemical industry. It is mostly used in the production of polymers (e.g., polyethylene, polyvinylchloride), ethylene oxide, ethylene glycol, etc. Ethylene is traditionally obtained from petroleum through thermal cracking [8]; diethyl ether is a by-product of ethyl alcohol synthesis from ethylene. Diethyl ether is an important product in the chemical industry, used as an additive in both diesel and petrol engines due to its high volatility, high octane number (over 110), high oxygen content, low auto-ignition temperature, high miscibility with diesel fuel and bioethanol, etc. The catalytic dehydration of bioethanol to ethylene and DEE is an alternative “green” method for their production [9,10]. Many studies have been performed on the dehydration of ethanol, but the search for a stable and selective catalyst for this reaction remains a challenge. The effective catalysts for dehydration reactions include metal oxides [11,12], transition metal triflates [13], Brønsted acids like DBS [14] and heteropoly acids [15]. The nature and density of acidic sites on the catalyst significantly affect selectivity [16]. Strong Brønsted acid sites (BASs) promote dehydration directly to ethylene, while weaker sites may favor the formation of diethyl ether through etherification reactions [17,18]. The presence of Lewis acid sites (LASs) can enhance ethylene selectivity by facilitating the cracking of diethyl ether back to ethanol and ethylene [17]. However, there is only limited insight regarding the reason for the differences in the performance of different acid sites for various types of catalysts. Therefore, it is crucial to gain such understanding and to control the type, strength, and concentration of acid sites on solid acid catalysts for optimized performance for the target products.
NASICON (Na-Super-CONductor)-type catalysts, characterized by their unique framework structure and acid–base properties, have shown promising results in alcohol dehydration reactions [19,20]. The stable 3D framework NASICON structure is constructed through the integration of polyhedra. It consists of “lantern-shaped” units composed of three tetrahedral (e.g., PO4) and two octahedral fragments (e.g., ZrO6 or TiO6). Each unit establishes six connections with other units through the formation of strong covalent bonds. The composition of NASICON-type catalysts can be adjusted by varying metal ions and modifying the framework, allowing for optimization based on specific reaction conditions and desired product selectivity. NASICON-type catalysts are noted for their stability under reaction conditions, which is linked to their structural integrity and the ability to maintain active sites during prolonged reactions [21]. The key challenge lies in the regulation of the selectivity of phosphates of complex composition in alcohol transformations. It has been shown that phosphates with 3d metal ions can catalyze the alcohol dehydrogenation reaction [22,23], which can occur on Lewis acid and/or on redox sites. Based on the literature [20,24], the prevailing model for complex zirconium phosphates is that the Brønsted acidity originates from hydroxyl groups coordinated to zirconium (Zr–OH, strong BAS) and phosphorus (P–OH, weak BAS). At the same time, Lewis acidity is attributed to coordinatively unsaturated Zr4+ ions [25]. In addition to the well-known zirconium phosphates, recent research has focused on titanium phosphates with a framework structure, which also have catalytic properties [21,26]. The activity of complex titanium phosphates in ethylene formation via ethanol dehydration correlates with the strength of the BAS [21]. However, to the best of our knowledge, there is a lack of research evaluating the effect of Ti via Zr on the acidity and catalytic activity of NASICON-type phosphates. A comparison of the properties of titanium oxide and zirconium oxide reveals that titanium dioxide typically exhibits higher catalytic activity in dehydration reactions than zirconium dioxide. This enhanced activity can be attributed to the higher density of surface hydroxyl groups, stronger acidity and enhanced hydrophilicity [27,28,29]. In this work, we reveal the influence of the nature of the framework-forming ion on the activity and selectivity of titanium and zirconium phosphates in the ethanol dehydration reaction, which is sensitive to different types of sites. In addition, the rare-earth elements (REEs) are known to modulate BAS through structural, electronic, and compositional effects, using zeolites widely used as acid catalysts as examples [30,31]. Balancing REE composition and optimizing ion selection (e.g., ionic radius) are critical for tailoring acidity in catalytic applications. Studies have shown a direct correlation between the ionic radius of the REE and the Brønsted acidity of the catalyst. Larger REE ions tend to induce greater changes in the local acid environment, affecting both the number and strength of BASs [32,33]. In consideration of the potential for enhancing the stability of catalysts and optimizing the distribution of products through REE modification, the absence of research focusing on the impact of REE radius in the context of NASICON is a notable gap in the existing literature. The present study involves the doping of Zr-phosphate with a range of rare-earth cations, including Dy3+, Y3+ and Yb3+. A comprehensive investigation has been undertaken to ascertain the influence of REE3+ radius on the Brønsted acidity, as well as the ethanol dehydration selectivity of these materials.
Ethanol dehydration was chosen as a probe reaction to develop a basic understanding of the effects of the OH-group location within NASICON-type phosphate host environments on oxygen removal via dehydration reactions [34]. It provides both confirmative and complementary information regarding the above acidity/basically probing methods [35]. Since surface functional groups (OH-groups) and electron acceptor sites play an essential role in the catalytic conversion of alcohols, the adsorption of probe molecules was studied by IR spectroscopy, which provides valuable information on the nature of the active sites.
Therefore, in this study, we report on the role of Brønsted sites in the dehydration of ethanol on titanium and zirconium double phosphates Dy 0.33 M2(PO4)3 (M—Zr, Ti), as well as the influence of the nature of the REE on the nature of Brønsted sites and the dehydration capacity of zirconium double phosphates A 0.33 Zr2(PO4)3 with REE ions A—Dy, Y, Yb. Fourier-transform infrared spectroscopy (FTIR) analysis of CO and C6H6 test-molecule adsorption was used to characterize the surface acid–base properties of the catalysts. Composition–structure–activity relationships of catalysts were discussed.

2. Results

2.1. Phase Purity and Structure Characterization

The influence of the nature of the ion in the anionic framework has been studied using the example of dysprosium–titanium and dysprosium–zirconium phosphates Dy0.33M2(PO4)3 with M = Ti4+, Zr4+. Diffractograms of phosphates are shown in Figure 1a. The X-ray diffraction results of the synthesized samples indicate the formation of NASICON-type phosphates (peaks at 2θ~13.5–14.5°, 20–21°, 23–24°, 28–29°). Titanium and zirconium phosphates belong to the NASICON-type structure, the precursor of which is NaZr2(PO4)3 (NZP). The structure of NaZr2(PO4)3 (NZP) is characterized by R 3 ¯ c [36] symmetry. For rare-earth titanium phosphates, the symmetry decreases to R 3 ¯ [37]. On the diffractogram of Dy0.33Ti2(PO4)3, it is indicated by the appearance of peaks at small angles: 2θ = 12.2–12.4° и 12.7–12.8° [38]. For zirconium phosphates A0.33Zr2(PO4)3, the additional peaks [36] at 2θ = 15.6°; 21.7° and 49.3° can be seen (Figure 1b). It is noted that the reflections of dysprosium–titanium phosphate are shifted to the right relative to dysprosium–zirconium phosphate (Figure 1a), due to the different ionic radii of Ti4+ и Zr4+ (0.062 and 0.072 nm, respectively). Differences in the cell parameters of phosphates, as well as in the crystallite sizes, are also related to this fact (Table 1). The radius of the rare-earth cation has a weak effect on the lattice parameters for zirconium phosphates.
The IR spectra of Dy0.33M2(PO4)3 with M = Zr4+, Ti4+ showed absorption bands related to the vibrations of the PO4 group (Figure 2) in a range from 500 to 650 cm−1—asymmetric bending vibrations, from 900 to 1000 cm–1—symmetric stretching vibrations and from 1000 to 1280 cm−1—asymmetric stretching vibrations [40]. The maximum number of vibration bands allowed by the selection rules is six bands of stretching (1210–1010 cm−1) and bending asymmetric vibrations (650–540 cm−1), two bands of stretching (1010–900 cm−1) and four bands of bending symmetric vibrations (<500 cm−1), but, due to the partial overlapping of closely located bands, their distinguishable number in the spectra could be less than these values. The IR spectrum of Dy0.33Zr2(PO4)3 has a higher number of bands compared to the IR spectrum of Dy0.33Ti2(PO4)3, which is due to the fact that, theoretically, compounds with the space group P 3 ¯ c are characterized by seven or eight asymmetric stretching vibrational bands instead of six, which is characteristic of the space group R 3 ¯ [41].
Thus, according to the results of X-ray phase analysis and IR spectroscopy, the sample Dy0.33Ti2(PO4)3 has the space group R 3 ¯ and the sample Dy0.33Zr2(PO4)3 has P 3 ¯ c . The nature of the REE ion has virtually no effect on the spectra of zirconium phosphate (Figure S1).

2.2. Surface and Porosity Characterization

The scanning electron microscope (SEM) images in Figure 3 show that Zr-phosphate particles of about 100 nm have a more “ordered” shape, similar to spheres, while Ti-phosphate is characterized by larger particles of highly aggregated irregularly shaped particles.
Figure 4 shows the N2 adsorption–desorption isotherms of the investigated catalysts. The isotherms are a combination of type III and type V, with a type H3 hysteresis according to the IUPAC definition; this indicates the presence of both mesopores and macropores and is in accordance with [21]. The composition of the samples has a marked effect on the porous characteristics (Table 2). Titanium phosphate Dy0.33Ti2(PO4)3 has a larger specific surface area (BJH), volume and pore diameter than zirconium phosphate Dy0.33Zr2(PO4)3 (Table 2). These differences are specifically related to the porous structure of the samples, as the BET surface of these samples is the same. For zirconium phosphates with different REE ions, the sample with the smaller ion radius (YZr) has the largest surface area (both BET and BJH).

2.3. Acid–Base Properties

The electron-acceptor and proton-donor surface properties of the samples were investigated using Fourier-transform infrared spectroscopy (FTIR) to analyze the adsorption of CO [42,43,44] и C6H6 [45] as probe molecules. The formation of a donor–acceptor complex between CO and an aprotic center involves electron transfer from the antibonding 5σ-orbital to the cation’s vacant orbital, leading to an increase in the CO vibrational frequency [42]. Previously, the infrared spectroscopic studies of CO and benzene adsorption in ternary aluminum–titanium–phosphates have been described [21].
FTIR spectra of adsorbed CO on titanium and zirconium double phosphates indicate the absence of Lewis acid centers on the surface (Figure S2), which may be related to the inaccessibility of rare element cations during surface reconstruction under thermal vacuum treatment conditions. This result agrees with the data obtained earlier for double nickel–titanium and manganese–titanium phosphate FTIR [21].
As is well known [42], the phosphates possess the three types of OH groups that correspond to the absorption bands at 3743–3745, 3697–3711 and 3663–3678 cm−1. These bands can be attributed to the Brønsted acid sites (BASs). According to the classification of hydroxyl groups given in [42,46], the bands are attributed to the various surface OH groups, which differ in their coordination of surrounding metal atoms. These groups are acting as Brønsted acid sites (BASs). Type I is attributed to terminal hydroxyl groups (one-coordinated), type II to bridging (bi-coordinated), and type III to tri-coordinated surface OH groups (Figure S3). An increase in the number of surrounding cations strengthens the proton-donating ability of the OH group, which, in turn, defines the Brønsted acid site strength.
The spectra of zirconium-phosphates are characterized by the presence of several bands for the same type of hydroxyls—3764, 3742 cm−1 for terminal and 3670, 3646 cm−1 for tri–coordinated hydroxyls. A single band, 3698 cm−1, is observed for bridging (bi–coordinated) ones. For titanium phosphate Dy0.33Ti2(PO4)3, there is no such effect and the bands are single—3744 cm−1 terminal, 3702 cm−1 bridging (bi–coordinated), 3671 cm−1 tri–coordinated (Table 3, Figure S4).
The strength of BASs was characterized by “proton affinity” (PA). In the case of acids, the PA is determined by the enthalpy (ΔH) of the proton transfer reactions between the acid and the acid residue [45]. We can use the PA to characterize the interaction of acidic OH groups of the surface with base molecules in the gas phase. The weak hydrogen bonding method can be used to determine PA [45] with benzene as probe molecules. The magnitude of the shift in the OH-group vibrational frequency during the formation of the H–complex with benzene correlates with the proton-donating ability of the OH-group; the greater the shift, the higher the proton-donating ability and the lower the value of PA. The FTIR spectrum of C6H6 adsorption on double titanium and zirconium phosphates and the different spectra of the sample after and before benzene adsorption are shown in Figures S4 and S5. The data obtained are shown in Table 3.
The largest band shift after benzene adsorption was observed for type III sites (Brønsted acid site). In addition, the shift for the Dy0.33Zr2(PO4)3 sample (192 cm−1) is smaller than that for the Dy0.33Ti2(PO4)3 (210 cm−1). Proton affinity values, which characterize the energy of proton (hydrogen ion) binding to a molecule or ion in the gas phase, were calculated from the data presented. The PA energy (proton affinity) of type III hydroxyls for zirconium phosphate is 1283 kJ/mol, while for titanium phosphate, it is lower at 1266 kJ/mol. Thus, the proton-donating properties are higher for Dy0.33Ti2(PO4)3 than for Dy0.33Zr2(PO4)3. The shifts and PA energy values of type I and II hydroxyls for the studied samples differ insignificantly. In the case of zirconium phosphates with REE, the RA energy value for terminal OH groups of Zr-OH increases in the Yb → Y → Dy series, implying a decrease in the proton donor mobility. For bridging hydroxyls, the proton-donating ability increases in the series Y → Yb → Dy and for three-coordinated hydroxyls in the series Yb → Dy → Y.

2.4. Catalytic Ethanol Dehydration

The studied samples were tested in the gas-phase conversion of ethanol, which can proceed in the following directions: formation of ethylene (E) and diethyl ether (DEE) via dehydration reactions and formation of acetaldehyde (AcH) via a dehydrogenation reaction. In our case, dehydration reactions were observed with the formation of ethylene and diethyl ether [47]:
2 C 2 H 5 OH     C 2 H 5 OC 2 H 5 + H 2 O   H 298 0 = 25.1   kJ / mol
C 2 H 5 OH     C 2 H 4 + H 2 O   H 298 0 = + 44.9   kJ / mol
The thermodynamically favorable product is DEE at low temperatures and ethylene at high temperatures [48].
Figure 5 shows the temperature dependence of alcohol conversion and process selectivity on Dy0.33M2(PO4)3 framework phosphates, with M = Zr, Ti. The maximum ethanol conversion was observed on the Dy0.33Ti2(PO4)3 sample: W = 48% at T = 400 °C. On titanium phosphate DyTi, the selectivity for ethylene increased with increasing temperature and the selectivity for diethyl ether decreased, whereas on zirconium phosphate, diethyl ether was the main reaction product over the whole temperature range (Figure 5b). Acetaldehyde was formed in insignificant amounts; its yield did not exceed 5%.
In the case of zirconium phosphates, the maximum ethanol conversion was observed for the Y0.33Zr2(PO4)3 sample (W = 45%) and the minimum for the Yb0.33Zr2(PO4)3 sample (W = 37%), while the selectivity towards diethyl ether for the ytterbium sample was maximum at 81% at 400 °C (Figure 6 and Figure S6).
Differences in the catalytic activity (selectivity) of ethanol dehydration are related to the nature of the acid centers of the phosphate surface and, therefore, to the nature of the framework cation (Ti or Zr). To a lesser extent, as can be seen from the data obtained, they are related to the nature of the REE in the cationic part of the phosphate. It is also confirmed by the values of the experimental activation energies of the intra- and intermolecular dehydration reactions of ethanol (Table 4, Figure S7).
The highest ethylene selectivity was observed on YZr, which is consistent with the lowest values of the activation energy of intramolecular dehydration of ethanol compared to DyZr and YbZr samples. The highest selectivity of DyZr towards diethyl ether is due to the lowest activation energy of intermolecular dehydration compared to YbZr and YZr.
Table 5 shows a comparison of recently published catalysts for alcohol dehydration. As can we see, zeolites remain a benchmark for alcohol dehydration due to their strong acidity and good alkene selectivity but suffer from coking and stability issues. Aluminosilicates and NASICON-type phosphates offer a promising alternative with stable performance and resistance to coke formation.

3. Discussion

Differences in the catalytic activity (selectivity) of ethanol dehydration are related to the nature of the acid sites (ASs) on the surface of titanium. The formation of ethylene is known to occur through the formation of an ethoxy group upon the adsorption of ethanol onto the strong acid sites of both Lewis and Brønsted [48]. It is also known that the presence of basic sites on the surface facilitates the adsorption of the alcohol molecule. At the same time, the ethoxy group is thought to be an intermediate in the formation of diethyl ether [53]. DEE can be formed via the coordination of an ethoxy group formed on the acid site and an ethanol molecule adsorbed on the basic site. Another mechanism of DEE formation involves the coordination of an ethylene molecule already formed on the strong Lewis acid site, which acts as an intermediate for DEE formation [48]. In addition, Hsu Chiang et al. [34] reported that Brønsted acid sites located in small side pockets in zeolites could protect ethanol monomers against the formation of ethanol dimers because of size exclusion; hence, it can selectively catalyze the unimolecular dehydration of ethanol to ethylene.
The occurrence of predominantly intramolecular dehydration with ethylene formation on titanium phosphate, DyTi, indicates the presence of a strong acid site on its surface. According to FTIR data, a three-coordinated OH group with high proton donor mobility can act as such a site. Considering that the DEE formation reaction also occurs in this sample, it can be assumed that the formation of the product from the ethoxy group is determined by the thermodynamics of the process. DEE is formed at low temperatures by the addition to the ethoxy group of another ethanol molecule coordinated at the main site, which may be the terminal OH group (P–OH), the presence of which is confirmed by FTIR methods. At high temperatures, ethylene is formed from the ethoxy group (Table 6).
On zirconium phosphate, DyZr, the intermolecular dehydration reaction is the main reaction over the entire temperature range, and the DEE yield also increases at high temperatures. The predominant intermolecular dehydration requires the presence of an acid site on the catalyst surface for the formation of the ethoxy group (or for the coordination of ethylene in the case of Lewis acid sites) and the basic site for the coordination of the ethanol molecule located near the acid site for the formation of the DEE molecule. Analysis of benzene adsorption data on the surface of Dy0.33Zr2(PO4)3 indicates the presence of two kinds of three-coordinated OH groups, which play the role of acid sites, and two kinds of terminal OH groups (P–OH, Zr–OH). It should be noted that there is an additional band at low frequencies (3646 cm−1) on zirconium phosphate, corresponding to a three-coordinated OH group, which is not observed on titanium phosphate, allowing it to be attributed to the OH group three coordinated with phosphorus. Dy0.33Zr2(PO4)3 is characterized by the presence of an additional band in the region of the terminal OH groups (3764 cm−1), which is not observed in Dy0.33Ti2(PO4)3 and can be attributed to Zr–OH. Thus, the bands in zirconium phosphate at 3764 and 3742 cm−1 are attributed to the terminal hydroxyls of Zr–OH and P–OH, respectively. This means that, unlike Dy0.33Ti2(PO4)3, which has predominantly strong BASs (three–coordinated), Dy0.33Zr2(PO4)3 has both acidic and basic sites (three-coordinated and terminal, respectively) on its surface. In addition, the proton donor capacity of the acid sites in zirconium phosphate is lower than in titanium phosphate. All this allows us to explain the formation of DEE on Dy0.33Zr2(PO4)3 over the whole temperature range of the reaction. To produce diethyl ether, one molecule of ethanol is activated as an ethoxy group on a three-coordinated OH group (Table 4). The possibility of the ethoxy group interacting with the second ethanol molecule is conditioned by the presence of an additional terminal OH group and the longer bond length of Zr–O (~2.1 Å) than Ti–O (~1.9 Å) [36,37]. In addition, our data show that the proton donor mobility, which favors the formation of ethoxy groups, is higher in titanium phosphate, which is consistent with the lower activation energy of ethylene formation (Table 3). The Ea value of DEE formation on titanium phosphate is also lower than that on zirconium phosphate, confirming our conclusion that the ethoxy group is also involved in DEE formation (Table 3).
Differences in the selectivity of ethanol dehydration are also due to differences in the porous characteristics of titanium and zirconium phosphates. Our results clearly show that the bimolecular dehydration of ethanol preferentially occurs in large-pore zirconium phosphates (Table 2).
When considering the influence of the nature of the REE in zirconium phosphates on the pathway of the ethanol dehydration reaction, the regularities described above are also observed. On the YZr sample, there are three-coordinated Brønsted sites with the highest proton-donating ability, responsible for the formation of the ethoxy group, followed by the formation of the ethylene molecule. The highest selectivity towards diethyl ether on the Dy0.33Zr2(PO4)3 sample is due to the presence of acidic Brønsted sites (type Ⅲ) with moderate proton-donating ability and the simultaneous presence of strong basic Brønsted sites (type Ⅰ) with low proton-donating ability (Table 2). With increasing proton donor mobility, the three-coordinated hydroxyls Yb → Dy → Y have an increased selectivity for ethylene, which is consistent with a decrease in the activation energy of the intramolecular ethanol dehydration reaction. It should be noted that the decrease in the proton-donating ability of the terminal hydroxyls (basic sites) on the studied zirconium phosphates Yb→ Y→ Dy increases the selectivity towards diethyl ether, which is also in accordance with the decrease in the activation energy of the intermolecular ethanol dehydration.

4. Materials and Methods

4.1. Synthesis of the Catalysts

The samples were synthesized using the following reagents from Aldosa (Moscow, Russia): A2O3 (A–Dy, Y, Yb; purity > 99.9%) ZrOCl2·8H2O (>99.0%), NH4H2PO4 (>99.5%), aqueous solutions of TiCl3 (15%) NH3, HCl (35–38%), HNO3 (65%), citric acid monohydrate C₆H8O7∙H2O (>99.8%), and ethylene glycol C2H6O2 (>99.8%). A2O3 powders were dissolved in nitric acid, while NH4H2PO4 was dissolved in distilled water. The TiOCl2 solution was prepared by oxidizing 15% TiCl3 (aq.) with concentrated HCl/HNO3 under ambient conditions, followed by gravimetric concentration analysis. ZrOCl2 concentration was similarly determined.
Zirconium-containing phosphates were synthesized via the sol–gel method. The procedure was similar to that described in [54]. A stoichiometric Dy(NO3)3/ZrOCl2 mixture was combined with NH4H2PO4 solution. The product was dried at 90 °C (48 h) and 130 °C (48 h), followed by calcination at 600–750 °C (48–72 h per step) with intermediate grinding.
Titanium phosphate could not be obtained by the conventional sol–gel method without the use of organic reagents, so the Pechini method was used to synthesize it. The synthesis methodology is described in [37]. Stoichiometric Dy(NO3)3 and TiOCl2 solutions were mixed at 60 °C. Citric acid (15:1 molar ratio to total metal ions) was added, followed by ethylene glycol (4:1 to metal ions) and NH4H2PO4 under stirring. The gel was dried stepwise at 90 °C (48 h), 130 °C (48 h), and 350 °C (4 h), then calcined sequentially at 500–670 °C (48–72 h per step). The samples were denoted as DyZr, YZr, YbZr.

4.2. Characterization of the Catalysts

Phase composition was analyzed via X-ray diffraction (XRD, Shimadzu XRD-6000, Tokyo, Japan) CuKα radiation, 2θ = 10–60°, 1°/min. Patterns were indexed using structural analogs [36,39].
Low-temperature nitrogen adsorption–desorption isotherms were recorded on a TriStar-3020 analyzer (Norcross, GA, USA) after degassing the samples in vacuum at 200 °C for 5 h. The Brunauer–Emmett–Teller (BET) model and the Barrett–Joyner–Halenda (BJH) model were used to process the results.
Microphotographs (SEM) were obtained on an EVO-40 scanning electron microscope (Carl Zeiss, Jena, Germany).
The adsorption properties of the samples were measured by diffuse reflectance Fourier-transform infrared spectroscopy (DRIFT) on an EQUINOX 55/S instrument (Bruker, Billerica, MA, USA). The background spectrum was recorded by placing the sample in a quartz cell with a CaF2 window and calcination at 550 °C for 1 h in air. The sample was calcined for 2 h under vacuum (p < 5 × 105 Torr). The Lewis acidity of the supports was determined by recording the spectra of adsorbed CO at room temperature and at pressures of 50 Torr. The Bronsted sites were obtained from infrared (IR) spectra using the H-bond method, with C6H6 as spectral probe. The strength of the BASs was characterized by proton affinity (PA), which was quantified in accordance with the procedure detailed in [55]. Differential spectra of adsorbed molecules were obtained by subtracting the background spectrum from the experimental spectrum, followed by baseline correction in the OPUS 6.0 program (Bruker, Billerica, MA, USA).

4.3. Catalytic Tests

Catalytic tests were carried out in a tubular flow reactor (6 mm diameter) at atmospheric pressure using 0.03 g of catalyst. The ethanol/argon mixture (97% ethanol evaporated at 25 °C by argon barbotation) was fed at a total flow rate of 1.2 L/h. The reaction temperature was increased from 300 to 400 °C in 20 °C steps. The off-gases were analyzed using a Chromatech-Crystal 5000 GC system (Chromatek, Yoshkar-Ola, Russia) equipped with a Parapak Q column and two TCD/FID detectors.

5. Conclusions

In the work presented, the titanium and zirconium phosphates with rare-earth cations A0.33M2(PO4)3 (M–Ti, Zr; A–Dy, Y, Yb) were synthesized and characterized. They are shown to be crystallized in the NASICON-type framework structure with ordered occupation of the cavities by rare-earth M3+ cations. It is found that the nature of the framework-forming ion (M = Zr, Ti) determines the lattice symmetry: zirconium phosphates (ZrP) crystallise in P 3 ¯ c symmetry and titanium phosphates (TiP) in R 3 ¯ .
Ethanol dehydration reactions on double zirconium and titanium phosphates at 300 –400 °C showed that titanium phosphate was found to be able to catalyze the conversion of ethanol to both ethylene and diethyl ether, while zirconium phosphate could predominantly catalyze only bimolecular reactions of ethanol dehydration to diethyl ether. Differences in ethanol conversion selectivity are related to the localization of the hydroxyl groups in the phosphate framework. FTIR analysis of the C6H6 adsorption revealed the presence of several types of OH groups, characterized by different proton-donor mobility. The formation of ethylene was found to occur on acidic Brønsted sites (BASs) (with high proton donor mobility) and the formation of diethyl ether on moderate-strength BASs and basic sites of terminal OH groups. It is shown that the experimental activation energy of the intramolecular dehydration of ethanol decreases as the proton-donating mobility of three-coordinated hydroxyls (BASs) increases, whereas the activation energy of the intermolecular dehydration of ethanol decreases as the proton-donating ability of terminal OH groups decreases.
Thus, the results show that, in the design and selection of micro- and mesoporous porous catalysts with a framework structure for form-selective reactions with oxygenates, the location of OH groups as well as the pore size available for surface intermediates should be considered.

Supplementary Materials

The following supporting information can be downloaded at: https://www.mdpi.com/article/10.3390/catal15060515/s1, Figure S1: IR spectra of the A0.33Zr2(PO4)3 phosphates where A = Y3+, Dy3+ and Yb3+; Figure S2: Different diffuse reflectance infrared Fourier-transform spectra of adsorbed CO at room temperature and pressure 50 Torr; Figure S3: The types of OH groups on the surface; Figure S4: Different diffuse reflectance infrared Fourier-transform spectra at room temperature: (a) for initial surface of DyZr; (b) for the surface of DyZr with adsorbed C6H6; (c) for initial surface of DyTi; (d) for the surface of DyTi with adsorbed C6H6; (e) for initial surface of YZr; (f) for the surface of YZr with adsorbed C6H6; (g) for initial surface of YbZr; (h) for the surface of YbZr with adsorbed C6H6; Figure S5: Difference diffuse reflectance infrared Fourier-transform spectra of the sample after and before benzene adsorption: (a) DyTi; (b) DyZr; (c) YZr; (d) YbZr; Figure S6: Ethanol conversion (a) and ethylene (b) and DEE (c) yields over Zr phosphates A0.33Zr2(PO4)3 with A =Y, Dy, Yb; Figure S7: Arrhenius plots for DEE formation (yellow) and ethylene formation (blue) over (a) Dy0.33Zr2(PO4)3, (б) Dy0.33Ti2(PO4)3.

Author Contributions

Conceptualization, A.I.Z. and A.N.K.; methodology, A.I.Z., A.N.K. and E.A.A.; validation, A.I.Z., A.N.K., E.A.A. and V.I.P.; formal analysis, A.N.K., A.D.S., D.A.O., D.Y.Z. and Y.A.F.; investigation, A.I.Z., A.D.S., E.A.A., E.A.F., V.A.S., V.D.P., A.N.K., D.A.O., D.Y.Z. and Y.A.F.; resources, A.I.Z., E.A.A. and A.N.K.; data curation, A.I.Z., A.D.S., E.A.A., V.A.S., V.D.P., A.N.K. and Y.A.F.; writing—original draft preparation, A.I.Z., E.A.A., A.N.K., Y.A.F., D.A.O. and I.I.M.; writing—review and editing, A.I.Z., A.N.K., E.A.A. and V.I.P.; visualization, A.I.Z., A.D.S. and A.N.K.; supervision, A.I.Z.; project administration, A.I.Z. All authors have read and agreed to the published version of the manuscript.

Funding

The work was carried out with the financial support of the Ministry of Education and Science of the Russian Federation (the basic part of the state task, the project No. FSWR-2023-0025) (Elena A. Asabina).

Data Availability Statement

Data will be available from the corresponding author upon reasonable request.

Acknowledgments

The authors acknowledge support from the Lomonosov Moscow State University Program of Development for FTIR spectroscopy analysis (MSU Chemistry Department “Nano chemistry and the Nanomaterials” Equipment Center). The authors express their gratitude to the D.I. Mendeleev Center for the collective use of scientific equipment for assistance in carrying out SEM and BET research.

Conflicts of Interest

The authors declare no conflicts of interest.

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Figure 1. (a) XRD patterns of the Dy0.33M2(PO4)3 phosphates where M = Ti (DyTi) and Zr (DyZr); (b) XRD patterns of the A0.33Zr2(PO4)3 phosphates where A = Y3+ (YZr), Dy3+ (DyZr) and Yb3 (YbZr) simulated basing on the structural data [36,39].
Figure 1. (a) XRD patterns of the Dy0.33M2(PO4)3 phosphates where M = Ti (DyTi) and Zr (DyZr); (b) XRD patterns of the A0.33Zr2(PO4)3 phosphates where A = Y3+ (YZr), Dy3+ (DyZr) and Yb3 (YbZr) simulated basing on the structural data [36,39].
Catalysts 15 00515 g001
Figure 2. IR spectra of the Dy0.33M2(PO4)3 phosphates where M = Ti and Zr.
Figure 2. IR spectra of the Dy0.33M2(PO4)3 phosphates where M = Ti and Zr.
Catalysts 15 00515 g002
Figure 3. Scanning electron image of the compounds: (a) Dy0.33Zr2(PO4)3; (b) Dy0.33Ti2(PO4)3.
Figure 3. Scanning electron image of the compounds: (a) Dy0.33Zr2(PO4)3; (b) Dy0.33Ti2(PO4)3.
Catalysts 15 00515 g003
Figure 4. Nitrogen adsorption (colored balls)–desorption (white balls) isotherms and pore size distributions of (a) the Dy0.33Zr2(PO4)3 (DyZr) and Dy0.33Ti2(PO4)3 (DyTi) compounds; (b) the A0.33Zr2(PO4)3 compounds where A = Y3+ (YZr), Dy3+ (DyZr) and Yb3 (YbZr).
Figure 4. Nitrogen adsorption (colored balls)–desorption (white balls) isotherms and pore size distributions of (a) the Dy0.33Zr2(PO4)3 (DyZr) and Dy0.33Ti2(PO4)3 (DyTi) compounds; (b) the A0.33Zr2(PO4)3 compounds where A = Y3+ (YZr), Dy3+ (DyZr) and Yb3 (YbZr).
Catalysts 15 00515 g004
Figure 5. The ethanol conversion and the selectivity of the reaction products on the (a) DyTi and (b) DyZr catalysts.
Figure 5. The ethanol conversion and the selectivity of the reaction products on the (a) DyTi and (b) DyZr catalysts.
Catalysts 15 00515 g005
Figure 6. The ethanol conversion and the selectivity of the reaction products on the A0.33Zr2(PO4)3 compounds where A = Y, Dy and Yb.
Figure 6. The ethanol conversion and the selectivity of the reaction products on the A0.33Zr2(PO4)3 compounds where A = Y, Dy and Yb.
Catalysts 15 00515 g006
Table 1. Lattice parameters of the studied catalysts.
Table 1. Lattice parameters of the studied catalysts.
Compositionr(A3+), Å/r(M4+), Åa, Åc, ÅV, Å 3r, nm 1
DyZr0.912/0.728.823(2)22.65(7)152730
YZr0.90/0.728.826(2)22.57(2)152532
YbZr0.868/0.728.829(3)22.53(1)151027
DyTi0.912/0.618.357(1)21.98(1)133028
1 r(A3+), Å/r(M4+), Å—Shannon ionic radii of metals. 3 Calculated by Sherer equation.
Table 2. Surface area and porous characteristics of the compounds Dy0.33M2(PO4)3 with M = Ti4+ and Zr4+.
Table 2. Surface area and porous characteristics of the compounds Dy0.33M2(PO4)3 with M = Ti4+ and Zr4+.
CompositionBET Surface (m2/g)BJH Surface (m2/g)Pore Volume (cm3/g)Average Pore Diameter (nm)Most Probable Pore Diameter
(nm)
DyTi7.010.00.114436
DyZr7.17.60.084145
YbZr10.610.10.114539
YZr13.911.30.114044
Table 3. Acidic characteristics of the catalysts.
Table 3. Acidic characteristics of the catalysts.
Sampleν(OH), cm−1Type ν(OH···H), cm−1ν, cm−1PA, kJ/mol
DyTi374436021421341
370235551471334
367134612101266
DyZr376436021621316
374236021401344
369835501481333
367034781921283
364634781681309
YbZr376936021671310
374336021411342
369535601351351
367134781931282
364434781661311
YZr376836021661311
374436021421341
369635661301358
366834711971278
Table 4. Apparent activation energy and pre-exponential factor of the A0.33M2(PO4)3 (M—Ti, Zr; A—Dy, Y, Yb) catalysts.
Table 4. Apparent activation energy and pre-exponential factor of the A0.33M2(PO4)3 (M—Ti, Zr; A—Dy, Y, Yb) catalysts.
SampleEa, kJ∙mol−1lnN
EthyleneDEEEthyleneDEE
DyTi1198018.310.8
DyZr1399520.414.5
YZr12810018.815.4
YbZr14010420.015.8
Table 5. Performance of various catalysts for ethanol dehydration.
Table 5. Performance of various catalysts for ethanol dehydration.
Catalyst CompositionConditionsEthanol ConversionSelectivity to EthyleneSelectivity to DEEReference(s)
YbZrT = 380 °C371081This work
DyTiT = 400 °C486724This work
LaTiT = 380 °C203745[37]
MnTiT = 380 °C504022[21]
Zr/HZSM-5T = 450 °C10061-[49]
SAPO-34T = 400 °C92521[50]
SAPO-11T = 340 °C95919
Zn-SAPO-11T = 340 °C8515-
WO3-ZrO2T = 400 °C100100-[29]
MoO3-ZrO2T = 380 °C9869-
NA/HZSM-5(12)T = 200 °C10298[51]
T = 300 °C95982
γ-Al2O3La-γ-Al2O3T = 200 °C26.90.699.4[52]
T = 400 °C100980
T = 200 °C180.599.5
T = 400 °C10096.60.1
5Al2O3-95ZrO2T = 340 °C121015[35]
T = 380 °C204520
Table 6. Catalytic consequences of hydroxyl group location on the pathways of dehydration reactions.
Table 6. Catalytic consequences of hydroxyl group location on the pathways of dehydration reactions.
SampleType of OH GroupMain Product via Ethanol Dehydration
IIII
DyTiP–OHCatalysts 15 00515 i001Ethylene
DyZrP–OHCatalysts 15 00515 i002DEE
Zr–OHCatalysts 15 00515 i003
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MDPI and ACS Style

Zhukova, A.I.; Sazonova, A.D.; Kharlanov, A.N.; Asabina, E.A.; Pet’kov, V.I.; Sedov, V.A.; Prokhin, V.D.; Osaulenko, D.A.; Fionov, Y.A.; Mikhalenko, I.I.; et al. Ethanol Dehydration Pathways on NASICON-Type A0.33M2(PO4)3 ((A = Dy, Y, Yb); M = Ti, Zr) Catalysts: The Role of Hydroxyl Group Proton Mobility in Selectivity Control. Catalysts 2025, 15, 515. https://doi.org/10.3390/catal15060515

AMA Style

Zhukova AI, Sazonova AD, Kharlanov AN, Asabina EA, Pet’kov VI, Sedov VA, Prokhin VD, Osaulenko DA, Fionov YA, Mikhalenko II, et al. Ethanol Dehydration Pathways on NASICON-Type A0.33M2(PO4)3 ((A = Dy, Y, Yb); M = Ti, Zr) Catalysts: The Role of Hydroxyl Group Proton Mobility in Selectivity Control. Catalysts. 2025; 15(6):515. https://doi.org/10.3390/catal15060515

Chicago/Turabian Style

Zhukova, Anna I., Alina D. Sazonova, Andrey N. Kharlanov, Elena A. Asabina, Vladimir I. Pet’kov, Vladislav A. Sedov, Vasiliy D. Prokhin, Diana A. Osaulenko, Yuri A. Fionov, Irina I. Mikhalenko, and et al. 2025. "Ethanol Dehydration Pathways on NASICON-Type A0.33M2(PO4)3 ((A = Dy, Y, Yb); M = Ti, Zr) Catalysts: The Role of Hydroxyl Group Proton Mobility in Selectivity Control" Catalysts 15, no. 6: 515. https://doi.org/10.3390/catal15060515

APA Style

Zhukova, A. I., Sazonova, A. D., Kharlanov, A. N., Asabina, E. A., Pet’kov, V. I., Sedov, V. A., Prokhin, V. D., Osaulenko, D. A., Fionov, Y. A., Mikhalenko, I. I., Fionova, E. A., & Zhukov, D. Y. (2025). Ethanol Dehydration Pathways on NASICON-Type A0.33M2(PO4)3 ((A = Dy, Y, Yb); M = Ti, Zr) Catalysts: The Role of Hydroxyl Group Proton Mobility in Selectivity Control. Catalysts, 15(6), 515. https://doi.org/10.3390/catal15060515

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