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Article

Lignin as a Bio-Sourced Secondary Template for ZSM-5 Zeolite Synthesis

by
Camila Gomes Flores
1,*,
Helena Schneider
2 and
Benoit Louis
1
1
Institut de Chimie et Procédés pour l’Energie, l’Environnement et la Santé (ICPEES) UMR 7515 du CNRS—Université de Strasbourg, 25 Rue Becquerel, CEDEX 2, 67087 Strasbourg, France
2
Chemical Engineering Department, Federal University of Rio Grande do Sul, 2777, Ramiro Barcelos, Porto Alegre 90035-007, Brazil
*
Author to whom correspondence should be addressed.
Catalysts 2022, 12(4), 368; https://doi.org/10.3390/catal12040368
Submission received: 2 March 2022 / Revised: 16 March 2022 / Accepted: 21 March 2022 / Published: 24 March 2022
(This article belongs to the Special Issue Exclusive Papers of the Editorial Board Members (EBMs) of Catalysts)
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Abstract

:
The aim of this study was to investigate the effect of the addition of lignin as a sacrificial agent in ZSM-5 zeolite synthesis. Peculiar growths of ZSM-5 crystals leading to various textural properties were observed. Hence, the behavior in acid-catalyzed conversion of methanol into hydrocarbons (MTH) shifted from high selectivity toward olefins (>55%) to the sole formation of dimethyl ether (DME). Lignin acted as a bio-sourced secondary template (BSST), impacting the zeolite crystals’ shape and, thus, their physicochemical properties.
Keywords:
ZSM-5; lignin; BSST; MTH

1. Introduction

Zeolites are crystalline aluminosilicates that are known for their well-defined pores and channels. Due to their unique properties, such as pore size, acidity, surface area, and shape selectivity, zeolites are widely used in industry. For instance, they can be used as adsorbents [1,2], ion exchangers [3], fertilizers [4,5], and catalysts [6,7,8,9]. The zeolite structures applied in catalytic industrial processes are Y (FAU), beta (BEA), ZSM-5 (MFI), mordenite (MOR), and ferrierite (FER), commonly known as the “big five” [10]. The use of a specific type depends on each zeolite’s individual properties [11]. These include high cost and environmental issues associated with the organic structure-directing agents (OSDAs). Additionally, the extended period required for synthesis and the reproducibility of the synthesis process should be optimized [10].
Among zeolites, MFI materials have several attractive properties, such as low deactivation by coke deposition, high performance in isomerization, and cracking reactions due to the presence of strong acid sites [12,13]. ZSM-5 topology is formed by unit cells consisting of ten-membered rings of T atoms (T = Al or Si) bonded by chain-like oxygen atoms, thus forming channels in a three-dimensional framework [12]. ZSM-5 also exhibits a high silicon-to-aluminum ratio (Si/Al > 10) [12], which improves its physicochemical properties [14,15,16]. Essentially, increasing the Si/Al ratio decreases Al content and, consequently, the number of acid sites [17].
Zeolites are thermodynamically metastable materials, meaning that initial kinetically formed phases may dissolve and further serve as nutrients to produce denser thermodynamically stable phases. It is possible to inhibit these transformations by proper selection of OSDAs or by interrupting the crystallization toward the targeted structure [18]. Hence, ZSM-5 preparation in academic research usually involves OSDAs. These organic molecules, mainly ammonium ions or amines, self-assemble via electrostatic forces, along with Si and Al tetrahedra, and enable the formation of zeolites with high Si/Al ratios [19]. Usually, OSDAs used for ZSM-5 synthesis are tetrapropylammonium salts [20] or N-butylamine [21]. Despite their advantages, OSDAs remain expensive chemicals, and they are also toxic [22]. Moreover, during their removal upon calcination, the zeolite structure may be damaged [23], resulting in a release of harmful and polluting gases (i.e., NOx and CO2) [22]. Therefore, there are economic and environmental advantages to avoiding the use of organic templates, namely, template-free zeolite synthesis. Template-free crystallization, however, is greatly influenced by the molar composition of the ingredients in the synthesis gel, as well as synthesis duration and temperature [24,25].
A compromise could be found by drastically minimizing the organic template content in the synthesis. Recently, our group proposed an alternative strategy that relied on biomass as a green bio-sourced secondary template (BSST) [26,27,28,29,30,31]. In these studies, sugar cane bagasse and its derivatives were able to modify the self-assembly of zeolite crystals, yielding different morphological and textural properties. Highly crystalline ZSM-5 was also obtained without OSDAs using rice straw [32], after six days of synthesis.
Hence, the aim of this study was to design new ZSM-5 zeolite families using lignin as a BSST and to investigate the effects of synthesis duration on crystallinity and structural properties. The use of biomass as a sacrificial agent was expected to allow for a significant decrease in tetrapropylammonium hydroxide (TPAOH) concentration. In addition, we expected to form ZSM-5 zeolite crystals with different morphologies and physicochemical properties. The activity of the catalyst was evaluated in the methanol-to-hydrocarbons conversion reaction (MTH).

2. Results and Discussion

ZSM-5 Prepared Using Lignin as BSST

The XRD patterns of ZSM-5 zeolites synthesized at different times (12 h to 24 h) using TPAOH and lignin are displayed in Figure 1 and Figure 2, respectively. The characteristic peaks of the MFI framework (2θ = 7.8, 8.7, 23.1, 23.8, and 24.3° [33]) were detected in all the conventional ZSM-5 syntheses. No peaks related to other phases (impurities) could be detected.
According to the classical route for ZSM-5 crystallization (using TPAOH solely), a synthesis gel is initially established, and nucleation centers are formed in the pre-aging step. In the case of the shortest synthesis time, 4-ZSM-5, small characteristic peaks from the MFI structure suggested that the primary precursors dissolved in the alkaline solution and began crystallization. After 8 h of hydrothermal synthesis, the characteristic peaks of the MFI zeolite clearly appeared. The highest crystallinity was obtained after 24 h.
The LZSM-5 samples, synthesized with 50% TPAOH and 50% lignin, exhibited different crystallization kinetics. The use of lignin required a longer time to start zeolite crystallization. As observed in Figure 2, clear diffraction peaks of the MFI structure appeared after 12 h. This might be correlated to the decrease in concentration of the total mineralizing agent (OH−) added to the gel. Hydroxide is important for kinetic dissolution and polymerization of silica [34,35]. According to Zhang and co-workers [36,37], lignin can either induce a disorder in the crystalline structure of the zeolite or promote redeposition of the crystal subunits.
Relative crystallinity data for ZSM-5 and LZSM-5 samples are listed in Table 1 and represented in Figure 3. For both zeolites, the data suggest that, first, amorphous materials were generated, subsequently developing into crystals through solid–solid transformations. This is similar to what has already been suggested by Grieken and co-workers [38]. ZSM-5 and LZSM-5 achieved the highest relative crystallinity after different synthesis durations. ZSM-5 showed the highest relative crystallinity at 24 h (chosen, therefore as a reference, 100%), whilst LZSM-5 achieved it after 24 h (85%). This could indicate that lignin inhibits ZSM-5 crystal growth, leading to lower crystallization. This result is consistent with the mechanism that is suggested by Louis and co-workers [39].
The textural properties of the catalysts are also listed in Table 1. As crystallinity increased, the specific surface area (SBET) also increased. As previously proposed, the SBET is linked to zeolite crystallinity [40,41].
LZSM-5 catalyst porosity did not present significant changes when compared to ZSM-5. All crystalline LZSM-5 samples exhibited N2 adsorption isotherms of type IV with a hysteresis loop (Supplementary Materials), indicating the presence of micro- and meso-pores, according to IUPAC classification [42].
ZSM-5 synthesized with only TPAOH also showed isotherms with a hysteresis loop when the synthesis was carried out for less than 12 h (Supplementary Materials). This is related to the initial mesoporous amorphous solid formation, as confirmed by the low relative crystallinity, and is in line with earlier reports [38]. However, zeolites synthesized for over 20 h exhibited a type I isotherm, characteristic of a purely microporous material [42].
The impact of replacing TPAOH with lignin on zeolite morphology was further investigated using SEM (Figure 4). The mapping of Si and Al elements was performed using EDX coupled with SEM, and the same Si/Al ratio was detected in all the samples (26 ± 2). Although lignin maintained crystal homogeneity, two different morphologies for LZSM-5 were observed. This suggests that lignin plays a role in zeolite crystallization. The observed morphologies were coffin-shaped (Figure 4c) and nano-French fries, which agglomerated to form micro-sized spheres (Figure 4d). These ZSM-5 morphologies were also produced by Louis et al. while using sugar cane bagasse as a BSST [29,31,39]. Using new materials as a co-template can indeed reshape the classic zeolite crystal morphology into unusual shapes, leading to zeolites with different properties [26].
TGA profiles of ZSM-5 synthesized with TPAOH and lignin are shown in Figure 5a. The total weight loss of ZSM-5 using organic TPAOH (8%) is less than that using lignin (10%). This indicates that some lignin residues were embedded within the MFI framework, potentially participating in zeolite crystal growth and acting as a co-template for ZSM-5 framework assembly. This also suggests that alcohols that form the lignin polymer, such as p-coumaryl, coniferyl, and sinapyl [43], may undergo alkoxylation reactions, being anchored to the protozeolitic surface. This may explain the slow crystallinity rate.
In comparison, the use of alcohols (methanol, ethanol, 2-propanol, and n-butanol) as solvents that aid the integration of the seed silanization agent on pre-crystallized zeolites generated hierarchical ZSM-5, according to previous studies [44,45]. The authors proposed that the alcohols underwent alkoxylation and were anchored to the protozeolitic units. A similar mechanism was expected to occur using lignin as the BSST.
The weight loss below 200 °C was related to the evaporation of water physiosorbed inside the zeolite pores [46]. From 300 to 600 °C, the weight loss was assigned to the decomposition of organic compounds, either TPAOH or lignin [47,48,49]. Above 550 °C, weight loss may be linked to the combustion of carbonaceous residues formed from the organic degradation and dehydrogenation processes, or to the aromatic ring decomposition present in the lignin [50]. TPA+ stabilization around the silicon source might have caused a delay in its decomposition around 330 °C [51].
Lignin degradation usually occurs between 200 and 500 °C [48]. In the current study, lignin decomposition only occurred at temperatures higher than 330 °C, as observed in the DTG profile (Figure 5b), suggesting that lignin was strongly bonded to the ZSM-5 framework. The peaks observed in the DTG profile of L-ZSM-5 (Figure 5b) are most likely related to the breaking of β-O-4, C-C, and β-β bonds during lignin decomposition [49,52].
Even though the samples exhibited the same Si/Al ratio, their acidic properties were also investigated. 20-ZSM-5 and 20-LZSM-5 were evaluated by temperature-programmed desorption of ammonia (NH3-TPD), as shown in Figure 6. This analysis provided information about the number of acid sites, as well as their strength [53].
As shown in Figure 6, the zeolites displayed a similar TPD profile with two desorption peaks. The dominant peak around 285–295 °C corresponds to mild acid sites, and the second broader peak in the range of 400–600 °C encompasses medium and strong acid sites [54,55]. The strongest acid sites are related to Brønsted acid sites [56].
Table 2 presents the quantities of acid sites based on the amount of NH3 adsorbed, calculated from the area of the peaks. Interestingly, the second desorption peak (from strong and medium acid sites) was more pronounced for ZSM-5 than for LZSM-5. This indicates the presence of more strong acid sites in ZSM-5 (0.70 mmol g−1) than in LZSM-5.
The total acidity of ZSM-5 was 3.14 mmol NH3 g−1, 78% corresponding to weak acid sites and 22% to strong acid sites. The total acidity of LZSM-5 was 1.07 mmol NH3 g−1, with 90% of them corresponding to weak acid sites and 10% to strong acid sites. This difference in acid strength might be linked to a peculiar distribution of Al atoms in the zeolite structure due to the introduction of lignin. Considering that the Si/Al ratio remained almost the same for ZSM-5 and LZSM-5, the distribution of framework aluminum determined the acidity, which governs catalyst activity.

3. State and Role of Lignin

There are different physical and chemical methods for lignin characterization. Nevertheless, NMR spectroscopy remains the most reliable for understanding lignin structure. Thus, lignin was analyzed using 1H liquid NMR (in D2O) to determine the molecules present in the alkaline hydrolysate during ZSM-5 synthesis. These results can be seen in the 1H spectrum (Figure 7).
The assignment of chemical shifts in the region between δ = 6.0 and 8.0 ppm suggests the presence of aromatic –OH− hydrons from syringyl (S) and guaiacyl (G) units, while the signals between 4.2 and 5.5 ppm could be attributed to aliphatic hydrons (Hα and Hβ) [57,58]. The intense signal of the methoxy group shifted from 3.75 to 3.67 ppm. This group establishes a proportion between S and G. The signal range from 0.25 to 2.9 ppm might be linked to aliphatic and acetyl groups [58,59]. The presence of a large number of hydroxyl groups in the lignocellulosic material likely worked as interactive sites with the zeolite precursors, according to Zou and co-workers [36,37].
The TGA and NMR results confirmed that lignin plays a role in the zeolite crystal assembly. Generally, the alkaline environment during zeolite synthesis first causes phenolic OH− deprotonation from lignin, giving rise to methoxy groups [59]. This suggests that methyl groups could be linked to silicon and aluminum atoms by oxygen bridges, similar to OH− bridging [29]. Therefore, methoxy groups may be available to interact with oxygen atoms linked to silicon and aluminum atoms. The mechanism by which zeolite assembly occurs with either cation or methoxy groups remains unknown and, therefore, requires in-depth NMR and DFT analyses.

4. Catalyst Evaluation

In order to better understand the difference between the catalysts obtained with and without lignin, the catalysts were tested in the methanol-to-hydrocarbons (MTH) reaction. The results for MTH catalytic evaluation are shown in Table 3. Methanol conversion ranged between 50 and 100% for ZSM-5 and between 61 and 100% for LZSM-5. C2 = C4 selectivity was higher for the catalysts synthesized using only TPAOH, in particular, 24-ZSM-5 and 20-ZSM-5; meanwhile, catalysts synthesized using both TPAOH and lignin directed the reaction toward DME formation.
The relatively high selectivity toward light olefins for ZSM-5 (higher than 55%) also causes secondary reactions over acid catalysts. Considering the hydrocarbon pool mechanism (HCP) proposed by Dahl and Kolbe, cyclic organic species confined within the pores can act as co-catalysts for the production of olefins from methanol [60,61]. Likewise, ZSM-5 has high crystallinity (over 85%) and stronger acid sites (around 7 times stronger than LZSM-5) while having the same surface area (~350 m2 g−1) as LZSM-5. This also explains the selectivity of ZSM-5 toward light olefins and hydrocarbons with respect to DME.
Regarding the catalysts synthesized using lignin, 24-LZSM-5 showed the highest olefin selectivity (31%) compared to the other LZSM-5 catalysts. On the other hand, these catalysts exhibited higher DME selectivity (at least 60%). The difference in the MTH catalytic performance for LZSM-5 was likely due to the difference in their acidity and morphological structure, induced by lignin introduction. The path from methanol toward DME consists of dehydration over acid sites and does not require strong acidity. The higher DME selectivity for LZSM-5 might also correlate to the fact that 90% of the latter zeolite acid sites are weak.
Table 3 also shows the deactivation coefficient of each catalyst. In general, the catalysts with lignin led to a faster deactivation than that of the ZSM-5 catalysts. The catalysts synthesized for 24 h did not exhibit a deactivation coefficient. Nonetheless, DME was formed over 24-LZSM-5, which some authors consider to be the first sign of catalyst deactivation during MTH.

5. Materials and Methods

ZSM-5 Zeolite Synthesis

ZSM-5 zeolite was synthesized using a synthesis gel with an initial composition of 1 NaAlO2: 3 TPAOH: 13 NaCl: 28 TEOS: 3683 H2O. Sodium chloride (0.380 g, Sigma-Aldrich, Saint Louis, MO, USA), tetrapropylammonium hydroxide (3.0 g, Sigma-Aldrich, 1 M in H2O), sodium aluminate (0.040 g, Sigma-Aldrich), and distilled water were mixed until a clear solution was obtained. Then, tetraethyl-orthosilicate (TEOS, 2.8 g, Sigma-Aldrich, 99%) and kraft lignin (0.6 g, Borregaard, Norway) were added to the previous solution. The lignin containing 6.0 at% S, 38.3 at% C, and 4.1 at% H was not pretreated prior to use. The synthesis gel was aged for 90 min at room temperature under vigorous stirring. Afterward, the gel was placed inside a Teflon-lined autoclave (40 mL), and the synthesis was performed under static conditions at 170 °C for 4, 8, 12, 16, 20, or 24 h. After cooling down, the solid was recovered by filtration and washed until a neutral pH was reached. The final solid was calcined at 600 °C for 4 h (5 °C min−1 heating rate) under air to remove organics.
To obtain zeolite in acidic form, two successive exchange steps using 2 M NH4NO3 aqueous solution at 80 °C for 1 h (1 g of zeolite per 50 mL) were performed. The ammonium form was finally converted into the protonic form by calcination at 450 °C for 4 h (5 °C min−1 heating rate) under air. The samples were denoted as x-ZSM-5 and x-LZSM-5 for zeolites synthesized using TPAOH and lignin, respectively, where x represents the synthesis duration (x = 4, 6, 10, 12, 16, 20, or 24).

6. Catalyst Characterization

The samples were characterized by powder X-ray diffraction (XRD) using a Bruker D8 Advance diffractometer equipped with an energy dispersive detector using a monochromatic Cu-Kα radiation source. The samples were analyzed using a step of 0.02° and an acquisition time of 0.5 s. The crystallinity of each sample was estimated using New Eva software with the following equations:
% A m o r p h o u s = G l o b a l   a r e a − R e d u c e d   A r e a G l o b a l   A r e a ∗ 100
% C r y s t a l l i n i t y = 100 − % A m o r p h o u s
where the background should be adjusted. The relative crystallinity was calculated based on the ZSM-5 sample with the highest crystallinity (24-ZSM-5) as a reference.
The textural properties of the samples were determined by N2 adsorption–desorption isotherms on Micromeritics ASAP 2420 apparatus at −196 °C. Before the analysis, the samples were degassed under vacuum (10 µmHg) for 1 h at 90 °C and then for 4 h at 350 °C. The total pore volume (Vtot) was calculated from the amount of gas adsorbed at a relative pressure P/P0 of 0.99. The specific surface area (SBET) was calculated using the BET method; the micropore volume (Vmicro) was calculated using the t-plot method; and the mesoporous volume (Vmeso) was calculated by the difference between Vtot and Vmicro.
The morphology of the as-prepared samples was observed using scanning electron microscopy (SEM). A Zeiss electronic microscope working at a 9 kV accelerating voltage was used. Prior to the analysis, the samples were placed on aluminum brackets with carbon tape and metalized with gold.
Thermogravimetric analysis (TGA) was carried out for zeolites 24-ZSM-5 and 24-LZSM-5 before the calcination step to quantify the weight loss and their domain due to the decomposition of organics. The analysis was performed using a thermobalance Q500 TA Instrument. Around 20 mg of sample was placed inside ceramic crucibles and heated from 25 to 800 °C (50 °C min−1 heating rate) in air (25 mL min−1 flux) and an N2 (10 mL min−1 flux) atmosphere. During the heating, the weight of the sample and the furnace temperature were recorded until a constant weight was achieved.
The acidic properties of two catalysts (20-ZSM-5 and 20-LZSM-5) were evaluated by temperature-programmed ammonia desorption (NH3-TPD) using a Micromeritics AutoChem II chemisorption analyzer equipped with a TCD detector. In all the experiments, 100 mg of sample was outgassed in situ at 550 °C for 1 h in a He atmosphere. After that, samples were cooled down to room temperature, and 2% NH3 in He was flown through the reactor. Once physisorbed ammonia was removed, the temperature was gradually enhanced to 700 °C.
To better understand the role of lignin in zeolite synthesis, an alkaline hydrolysate of lignin was prepared at the same pH as the zeolite synthesis and analyzed using liquid nuclear magnetic resonance (1H NMR). A total of 300 mg of lignin was dissolved in NaOH solution following the same pH and conditions used to synthesize 24-ZSM-5. Around 40 mg of this solution was weighed, and 0.6 mg of D2O was added. NMR experiments were conducted on a Bruker Avance III HD 500 MHz spectrometer equipped with a 5 mm BBFO cryoprobe and operating at 500.24 MHz for 1H and 125.80 MHz for 13C. Pulse sequences were taken from the Bruker Library, and experiments were performed at 25 °C.

7. Catalytic Tests

Methanol-to-hydrocarbon (MTH) reaction experiments were performed in a quartz tubular fixed-bed reactor. The catalyst was packed between two quartz wool plugs. Prior to testing, 60 mg zeolites were activated in situ using argon gas flow (20 mL min−1) at 550 °C for 1 h. After the reactor was cooled down to 450 °C, the flow was switched to methanol under atmospheric pressure. The flow was adjusted to obtain a weight hourly space velocity (WHSV) of 2 gMeOH gcatalyst−1 h−1. The activity of the samples was expressed in terms of converted methanol [27]. The products at the reactor outlet were collected every 30 min for 3 h and analyzed in a gas chromatographer equipped with a 50 m capillary column (PONA) and a flame ionization detector (FID). Methanol conversion and the selectivity toward different hydrocarbons were calculated according to the following formula:
% C o n v e r s i o n M e O H = ( n M e O H i − n M e O H o ) n M e O H i × 100
% S e l e c t i v i t y y = ( Ʃ n y o ) % C o n v e r s i o n M e O H × 100
where ni and no are the moles of the component at the inlet and the outlet of the reactor, respectively; y refers to the hydrocarbon products (C1, C2 = C4, C3, C4, DME, and C5+).
Catalyst deactivation rates were compared using the activity function defined as
X = X 0 ∗ exp ( − k d ∗ t )
where X and X0 are the methanol conversion, t is the time on stream (TOS), and kd is the deactivation coefficient. The deactivation rates calculated for the catalysts followed zero-order linear kinetics.

8. Conclusions

ZSM-5 zeolites were successfully prepared in the presence of lignin during hydrothermal synthesis. We demonstrated that it is possible to replace 50% of TPAOH with lignin. The high concentration of functional groups in lignin, such as hydroxyl and methoxy, interacted with aluminosilicate species during zeolite synthesis. This impacted the zeolite self-assembly mechanism. Similarly, different crystallization behavior led to French-fries aggregated in spherical shapes and a different amount of acid sites. The catalyst in the presence of lignin had varying activity and selectivity in MTH. ZSM-5 synthesized with only TPAOH led to olefins, whilst ZSM-5 synthesized with lignin showed higher selectivity toward DME. These changes may be linked to crystal morphology and the distribution of the acid sites on the catalysts.

Supplementary Materials

The following supporting information can be downloaded at: https://www.mdpi.com/article/10.3390/catal12040368/s1, Figure S1: Nitrogen adsorption isotherm for 4-ZSM-5, a zeolite synthesized with TPAOH for a duration of 4 h. Figure S2: Nitrogen adsorption isotherms for zeolites synthesized with TPAOH (ZSM-5) for durations of 8, 12, 16, 20, and 24 h. Figure S3: Nitrogen adsorption isotherms for zeolites synthesized with TPAOH and lignin (LZSM-5) for durations of 4, 8, 12, 16, 20, and 24 h.

Author Contributions

All authors contributed extensively to the work presented in this paper. C.G.F. designed and performed the zeolite syntheses and catalytic experiments. Data interpretations were made by C.G.F., H.S., and B.L., who wrote the manuscript. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Acknowledgments

The technical assistance from T. Romero and T. Dintzer (ICPEES), and B. Vincent (Faculté de Chimie) was highly appreciated and helped the development of the work.

Conflicts of Interest

The authors declare no conflict of interest.

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Catalysts 12 00368 g001 550
Figure 1. XRD patterns for the ZSM-5 that were synthesized using TPAOH.
Figure 1. XRD patterns for the ZSM-5 that were synthesized using TPAOH.
Catalysts 12 00368 g001
Catalysts 12 00368 g002 550
Figure 2. XRD patterns of the ZSM-5 synthesized using lignin.
Figure 2. XRD patterns of the ZSM-5 synthesized using lignin.
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Catalysts 12 00368 g003 550
Figure 3. Relative crystallinity for ZSM-5 and LZSM-5 zeolites.
Figure 3. Relative crystallinity for ZSM-5 and LZSM-5 zeolites.
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Catalysts 12 00368 g004 550
Figure 4. SEM images of 16-ZSM-5 (6350×) (a), 16-LZSM-5 (1140×) (b), 24-ZSM-5 (2290×) (c), and 24-LZSM-5 (6350×) (d).
Figure 4. SEM images of 16-ZSM-5 (6350×) (a), 16-LZSM-5 (1140×) (b), 24-ZSM-5 (2290×) (c), and 24-LZSM-5 (6350×) (d).
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Catalysts 12 00368 g005 550
Figure 5. TGA (a) and DTG (b) profiles for ZSM-5 and LZSM-5 synthesized after 24 h.
Figure 5. TGA (a) and DTG (b) profiles for ZSM-5 and LZSM-5 synthesized after 24 h.
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Catalysts 12 00368 g006 550
Figure 6. NH3-TPD profiles for ZSM-5 and LZSM-5 synthesized at 20 h.
Figure 6. NH3-TPD profiles for ZSM-5 and LZSM-5 synthesized at 20 h.
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Catalysts 12 00368 g007 550
Figure 7. 1H-NMR spectrum of alkaline hydrolysate of lignin in D2O.
Figure 7. 1H-NMR spectrum of alkaline hydrolysate of lignin in D2O.
Catalysts 12 00368 g007
Table
Table 1. Textural properties (BET specific surface area, total pore volume, microporous volume, and mesoporous volume) and relative crystallinity for all as-synthesized zeolites.
Table 1. Textural properties (BET specific surface area, total pore volume, microporous volume, and mesoporous volume) and relative crystallinity for all as-synthesized zeolites.
SampleSBET a
(m2 g−1)		Vtotal b
(cm3 g−1)		Vmicro c
(cm3 g−1)		Relative Crystallinity d (%)
4-ZSM-51920.9170.01261
8-ZSM-51430.0980.04490
12-ZSM-53570.2070.11597
16-ZSM-53870.2110.12399
20-ZSM-53680.1920.11499
24-ZSM-53480.1840.110100
4-LZSM-5460.0500.00952
8-LZSM-5860.4500.00453
12-LZSM-51970.1100.06083
16-LZSM-53180.1800.10277
20-LZSM-53520.1200.05285
24-LZSM-53340.1100.05285
a Determined from the multipoint BET method; b determined from the adsorbed volume at P/P0 = 0.99; c determined from the t-plot method; d calculated based on New Eva Software.
Table
Table 2. Total, weak, and strong acidities determined through integration of the peak areas in NH3-TPD profiles for ZSM-5 and LZSM-5 synthesized at 20 h and their Si/Al ratio determined by EDX.
Table 2. Total, weak, and strong acidities determined through integration of the peak areas in NH3-TPD profiles for ZSM-5 and LZSM-5 synthesized at 20 h and their Si/Al ratio determined by EDX.
SampleSi/AlAcidity (mmol g−1)
TotalWeakStrong
20-ZSM-5243.142.440.70
20-LZSM-5281.070.960.11
Table
Table 3. Methanol conversion and hydrocarbon selectivity achieved over as-synthesized catalysts during the MTH reaction.
Table 3. Methanol conversion and hydrocarbon selectivity achieved over as-synthesized catalysts during the MTH reaction.
CatalystConversion (%)Selectivity (%)kd
(h−1)
C1C2 = C4C3i-C4DMEC5+
12-ZSM-565-43-9120.161
12-LZSM-557-77 8510.205
16-ZSM-550-2926-20250.020
16-LZSM-561-34 9210.013
20-ZSM-5100-3125131290.026
20-LZSM-581-1810 6840.287
24-ZSM-5100244463-5*
24-LZSM-5100-3125121617*
* Conversion 100% does not present deactivation coefficient (kd).
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Flores, C.G.; Schneider, H.; Louis, B. Lignin as a Bio-Sourced Secondary Template for ZSM-5 Zeolite Synthesis. Catalysts 2022, 12, 368. https://doi.org/10.3390/catal12040368

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Flores CG, Schneider H, Louis B. Lignin as a Bio-Sourced Secondary Template for ZSM-5 Zeolite Synthesis. Catalysts. 2022; 12(4):368. https://doi.org/10.3390/catal12040368

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Flores, Camila Gomes, Helena Schneider, and Benoit Louis. 2022. "Lignin as a Bio-Sourced Secondary Template for ZSM-5 Zeolite Synthesis" Catalysts 12, no. 4: 368. https://doi.org/10.3390/catal12040368

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