Next Article in Journal
Poisoning Effects of Alkali and Alkaline Earth Metal Doping on Selective Catalytic Reduction of NO with NH3 over the Nb-Ce/Zr-PILC Catalysts
Next Article in Special Issue
Photocatalysis over N-Doped TiO2 Driven by Visible Light for Pb(II) Removal from Aqueous Media
Previous Article in Journal
Theoretical Study on Epoxide Ring-opening in CO2/Epoxide Copolymerization Catalyzed by Bifunctional Salen-Type Cobalt(III) Complexes: Influence of Stereoelectronic Factors
Previous Article in Special Issue
Morphology Regulation Mechanism and Enhancement of Photocatalytic Performance of BiOX (X = Cl, Br, I) via Mannitol-Assisted Synthesis
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

Study of the Direct CO2 Carboxylation Reaction on Supported Metal Nanoparticles

by
Fabien Drault
1,
Youssef Snoussi
1,
Joëlle Thuriot-Roukos
1,
Ivaldo Itabaiana, Jr.
1,2,
Sébastien Paul
1 and
Robert Wojcieszak
1,*
1
Univ. Lille, CNRS, Centrale Lille, Univ. Artois, UMR 8181-UCCS-Unité de Catalyse et Chimie du Solide, F-59000 Lille, France
2
Department of Biochemical Engineering, School of Chemistry, Federal University of Rio de Janeiro, Rio de Janeiro 21941-910, Brazil
*
Author to whom correspondence should be addressed.
Catalysts 2021, 11(3), 326; https://doi.org/10.3390/catal11030326
Submission received: 14 February 2021 / Revised: 1 March 2021 / Accepted: 2 March 2021 / Published: 4 March 2021

Abstract

:
2,5-furandicarboxylic acid (2,5-FDCA) is a biomass derivate of high importance that is used as a building block in the synthesis of green polymers such as poly(ethylene furandicarboxylate) (PEF). PEF is presumed to be an ideal substitute for the predominant polymer in industry, the poly(ethylene terephthalate) (PET). Current routes for 2,5-FDCA synthesis require 5-hydroxymethylfurfural (HMF) as a reactant, which generates undesirable co-products due to the complicated oxidation step. Therefore, direct CO2 carboxylation of furoic acid salts (FA, produced from furfural, derivate of inedible lignocellulosic biomass) to 2,5-FDCA is potentially a good alternative. Herein, we present the primary results obtained on the carboxylation reaction of potassium 2-furoate (K2F) to synthesize 2,5-FDCA, using heterogeneous catalysts. An experimental setup was firstly validated, and then several operation conditions were optimized, using heterogeneous catalysts instead of the semi-heterogeneous counterparts (molten salts). Ag/SiO2 catalyst showed interesting results regarding the K2F conversion and space–time yield of 2,5-FDCA.

Graphical Abstract

1. Introduction

Recently, the production of 2,5-furandicarboxylic acid (2,5-FDCA) from biomass has awakened interest [1,2,3,4,5,6,7,8,9]. 2,5-FDCA is one of the most important building blocks for the production of polymers, such as the poly(ethylene furandicarboxylate) (PEF), which can replace poly(ethylene terephthalate) (PET), derived from terephthalic acid (TA), a non-sustainable molecule. Two main routes have been studied in the literature for the 2,5-FDCA synthesis from C6 or C5 compounds transformation. Moreover, 5-hydroxymethylfurfural (HMF) oxidation to 2,5-FDCA has been widely studied, and although it has shown to have the best catalytic results, some problems regarding 2,5-FDCA selectivity are found due to the formation of unstable intermediate products [4,5,6,10,11,12,13,14]. Moreover, HMF is quite unstable and provokes serious problems during the oxidation process. In addition, HMF generally obtained from fructose need to be of very high purity. On the other hand, 2,5-FDCA synthesis from hemicellulose-derived chemicals is of great importance. Indeed, furfural could substitute HMF, as its industrial production from non-edible resources is a mature process. Production of furoic acid synthesis from furfural oxidation, using heterogeneous catalysts in a alkaline [15,16,17] or base free media [6,18], has been studied. Then, the C–H carboxylation of furoic acid with CO2 can form 2,5-FDCA (Figure 1). This reaction has shown to be more selective than that from HMF [19,20,21].
However, the main problem in the 2,5-FDCA synthesis from furoic acid is the carboxylate group insertion on hydrocarbon C-H bonds [22,23]. As C1 feedstock, CO2 presents thermodynamic and kinetic limitations [24]. Indeed, in the esterification of aromatic hydrocarbons with CO2, a low equilibrium conversion at every temperature is obtained [24]. Consequently, several solutions have been studied to perform the direct C–H carboxylation, by using a base as a reagent, as previously developed by Kolbe and Schmitt [25,26,27], a Lewis acid [28], transition metal catalysts [29] and enzymes [19,30]. In terms of mechanism, those reagents could influence the mode of C–H cleavage that could be an electrophilic aromatic substitution, a C–H deprotonation by base or a C–H oxidation and subsequent CO2 insertion. This reaction can take place both in basic or acidic conditions. In basic media, the use of a strong base deprotonates the C–H group with the most acidic proton, which is at position 5 in furoic acid (FA) [31], to form a strong nucleophilic carbon atom, being able to react with weakly electrophilic carbon dioxide. In acidic media, CO2 is activated via coordination with a Lewis acid, leading to a reaction between the reactant and the activated CO2 [32]. This reaction can occur at relatively low temperatures but requires high CO2 pressure, and poor yield of the target product is reached due to the different parallel reactions that could occur. A general schematization of this process is illustrated in Figure 2.
In this context, the Henkel reaction of alkaline salts of aromatic acids to synthesize symmetrical diacids has been reported in the literature [33,34]. This reaction involves the thermal rearrangement or disproportionation of alkaline salts derived from aromatic acids to both the unsubstituted and the symmetrical aromatic diacids. This process is carried out under carbon dioxide or inert atmosphere, at high pressure, between 350 and 550 °C, producing potassium terephthalate and benzene from potassium benzoate in the presence of a metallic salt (e.g., cadmium, zinc…) [35,36,37,38,39]. Furthermore, the HCl acidification of potassium terephthalate produces TA, which is used to synthesize PET.
Alkaline salts of furoic acid disproportionate to produce 2,5-FDCA in a similar way to that observed in the Henkel reaction for TA synthesis [40,41,42,43,44]. However, formation of furan is also observed during the reaction. The latter could be hydrogenated to produce 1,4-butanediol [45]. Polycondensation of 1,4-butanediol and 2,5-FDCA can be performed in order to produce poly(1,4-butylene 2,5-furandicarboxylate) (PBF), which is a renewable alternative to PET [46].
For instance, Pan et al. [44] performed a reaction involving potassium furoate as reactant and ZnCl2 as catalyst, under 38 Bar of CO2, at 250 °C, for 3 h. They reported high selectivity of 86% to 2,5-FDCA, with a conversion of 61%. However, purity of 2,5-FDCA was not completely detailed.
Regarding the selectivity of the reaction, Thiyagarajan et al. [40,43] recently demonstrated the formation of asymmetrical diacids, as 2,4-FDCA in addition to the 2,5-FDCA. A series of catalytic tests using potassium 2-furoate as reactant in a Kugelrohr glass oven were performed, giving rise to FDCAs’ formation. A yield of up to 91%, using CdI2 as catalyst, at 260 °C, for 5.5 h, under a low flow of N2 [40], was obtained. After esterification of the crude reaction mixture, they demonstrated the presence of both the 2,5-FDCA and the 2,4-FDCA asymmetrical diacids with a 70:30 molar ratio [40].
Several homogeneous or semi-heterogeneous catalysts (as CdI2 and ZnCl2 or Cs2CO3 and K2CO3, respectively) have shown their efficiency in the FDCA synthesis from furoic acid. However, the use of those types of catalysts complicates the purification/separation step of the desired product. The development of heterogeneous catalysts to overcome the homogeneous catalyst problematic could be a solution.
The main objective of this work is to study the possibility of using heterogeneous catalysts for the 2,5-FDCA synthesis from furoic acid derivatives. Experimental conditions were set based on those reported in the literature, for the Henkel reaction (devices, operation conditions and reactant/catalyst ratio). Additionally, we discuss herein which operation parameters could be optimized and which kind of heterogeneous catalyst could promote the 2,5-FDCA synthesis.

2. Results

2.1. Validation of the Reaction Setup

Regarding the 2,5-FDCA synthesis, one of the main objectives was using a Kugelrohr apparatus, under conditions similar to those reported in the literature [40]. Thiyagarajan et al. [40] performed the production of the 2,5-furan and 2,4-furandicarboxylic acid through Henkel reaction [33,36]. Typically, 10 g of potassium 2-furoate and 22 mol% of CdI2 were mechanically mixed and loaded in a round flask, which was introduced in the Kugelrohr oven. The optimum operating conditions were 260 °C during 5.5 h, under a continuous flow of N2 and a slow rotation of the reactor. A similar experiment using 10-times-less reactant and catalyst was performed in our laboratory. A comparison of our results from the NMR analysis with those obtained in the literature is shown in Table 1. Furthermore, in order to determine the chemical shift (in ppm) of FA and 2,5-FDCA peaks in DMSO using NMR, pure compounds were analyzed separately (Supplementary Materials Figures S1 and S2, respectively).
Results calculated from NMR analysis (Supplementary Materials Figure S3) showed a K2F conversion and a 2,5-FDCA formation slightly lower than that obtained by Thiyagarajan et al. [40]. However, the individual selectivity of furandicarboxylic acids remains of the same order. Regarding the results, it was concluded that the Kugelrohr glass oven is suitable for the Henkel reaction tests.

2.2. Dual Catalytic System (Ag/SiO2 + CdI2)

The Henkel reaction to produce 2,5-FDCA from K2F has shown good results using CdI2 as catalyst [40]. However, the reaction temperature must reach at least 260 °C to achieve good conversions. At this temperature, CdI2 starts to decompose (melting point is 387 °C), thus leading to a better interaction between the solid K2F and the semi-melted catalyst. In order to decrease the working temperature, one of the proposed solutions was to use a heterogeneous catalyst in addition to the CdI2 catalyst, in CO2 atmosphere. The temperature was decreased from 260 to 200 °C, to observe the evolution of the results compared to those in the literature [40]. Results are shown in Table 2.
Using a dual catalytic system seems to open the possibility to significantly decrease the reaction temperature, since the K2F conversion does not show a significant decrease (Table 2, Entries 2 and 4). However, 2,5-FDCA’s yield is more affected by using lower temperature. Indeed, at 200 °C, the formation of the 2,5-diformyl furan (DFF) was observed. It was also the major product at this temperature. However, it confirms the beneficial effect of the Ag/SiO2, since no activity was observed at 200 °C for CdI2 alone (Table 2, Entry 1). In addition, Ag/SiO2 alone already produces 2,5-FDCA, even if the K2F conversion decreases significantly (Table 2, Entry 5).

2.3. Effect of the Support

Taking into account good preliminary results obtained with the Ag/SiO2 (Table 2), the screening of the different supports was performed. Silver and gold catalysts supported on different supports were tested, and the results are shown in the Figure 3.
Regarding K2F conversion, the use of Au instead of Ag increased the activity, whatever the support. However, a lower 2,5-FDCA yield was obtained by using Au catalysts. Regarding the support, the use of MgO with Au or Ag leads to a low 2,5-FDCA production. On the contrary, Ag/CeO2 and Ag/SiO2 catalysts have shown similar activity (~20% of K2F conversion) and promote 2,5-FDCA production up to 524 and 1203 µmol kg−1 h−1, respectively. In order to explain these results, it has to be considered that CeO2 support has basic and redox properties, while MgO presents high basicity [47]. The redox properties of the CeO2 could be the reason of an enhanced performance. Indeed, the oxygen vacancies of CeO2 increase the adsorption capacity of CO2 [47,48], which could promote the carboxylation reaction. However, the use of SiO2 has shown a much better yield to 2,5-FDCA than CeO2. That could be explained by the presence of acid sites in the support [49].

2.4. Effect of the Metal

Since the SiO2 support has shown the best performances towards 2,5-FDCA synthesis, it has been selected for the screening of the metal phase in the heterogeneous catalyst. A series of M/SiO2 catalysts were tested, in similar conditions, for comparison. K2F conversion and 2,5-FDCA space–time yield are shown in Figure 4.
High 2,5-FDCA production was observed only for Ag/SiO2 catalyst with a conversion of 20% (Figure 4). Cs and Co supported on silica showed the lowest conversion values, between 17 and 25%. On the other hand, Zn and Cd supported on silica presented the highest conversion values, which are 47 and 35% respectively. Both metals have already shown promising results in the Henkel reaction, using CdI2 and ZnCl2.
Regarding the metal composition, only the catalyst containing Ag has shown interesting results in 2,5-FDCA synthesis, contrary to the other metals tested. An XRD diffractogram of the Ag/SiO2 catalyst is shown in Supplementary Materials Figure S4. Diffraction peaks located at 34, 49 and 61° 2θ could correspond to Ag2O (JCDS ICDD 00-042-9874) or Ag2CO3 (JCDS ICDD 04-017-5597), while the three other peaks at 38.1°, 44.2° and 64.4° 2θ are representative of the (111), (200) and (220) planes of metallic Ag (JCDS ICDD 00-001-1164), respectively. The mean crystallite sizes of Ag metallic and Ag2O, calculated using Scherrer’s equation, were of 25.3 and 9.5 nm, respectively.
One of the main differences between silver and the others metals comes from its particular electronic configuration ([Kr] 4d10 5s1 from group 11), typical from the so-called “coinage metals” group. Furthermore, it has been reported in the literature that Ag(I) salts promote the carboxylation of terminal alkynes [50,51,52]. The d10 electronic configuration of silver favors the activation of alkynes through its interaction with the C–C π-bond of alkyne. Moreover, Lui et al. [53] have demonstrated that the use of heterogeneous Ag@MIL-101 catalysts promotes the capture and conversion of CO2, overcoming the need of strong base or aggressive organometallic reagents to activate the hydrogen of the terminal alkyne. It was also shown that the adsorption of gaseous CO2 on the Ag surface occurs differently compared to other metals such as Cu or Au. In case of oxidized Ag atoms, surface O atoms interact with gaseous CO2 and form chemisorbed on the surface of the metal carbonic acid-like species. In these carbonic acid-like species, two oxygen atoms from CO3 are bonded to adjacent Ag bridging sites. The third oxygen atom forms a C double bond (C = O) perpendicular to the surface. This carbonic O = CO2δ− surface specie has a negative charge localized on the two oxygen atoms binding to the Ag surface [54].
The presence of Ag2O could explain the 2,5-FDCA formation, which is produced only by using Ag catalysts. As previously reported, the use of Ag(I) promotes alkynes carboxylation. Consequently, in our case 2,5-FDCA formation could come from the interaction of Ag+ and the reactant. Moreover, this hypothesis could explain the low 2,5-FDCA formation on Au catalysts, which only present metallic gold nanoparticles [55,56]. This parameter would need some deeper investigation to understand the role of silver in the reaction.
In conclusion, an effect of the support was observed from using supports with different acidity and redox properties. Supports with acidic sites and redox properties promote the production of 2,5-FDCA, while basic supports, like MgO, were demonstrated to have the lower catalytic performances. On the other hand, the screening of different metals supported on SiO2 has shown that only Ag is leading to the formation of 2,5-FDCA, but with less conversion than Au, Zn, Cd and Ni. Therefore, for the optimization of the reaction conditions, the Ag/SiO2 catalyst was used.

2.5. Effect of the Substrate/Metal Molar Ratio

In this section, the substrate/Ag molar ratio from 1 to 33 was studied. The catalytic results (K2F conversion and space–time yield (STY) of 2,5-FDCA) are presented in Figure 5.
As expected, the K2F conversion increases when the substrate/Ag molar ratio decreases. These results could be directly linked to a limitation of the available active sites on the Ag/SiO2 catalyst. Regarding the 2,5-FDCA STY, a maximum of 1260 µmol kg−1 h−1 is obtained by using a substrate/Ag molar ratio equal to 26. The molar ratio of 9 seems to be an optimum value due to a 2,5-FDCA STY of 1203 µmol kg−1 h−1 near to the highest value, and to a K2F conversion of 20% instead of 9% (obtained for the molar ratio of 33). Surprisingly, the 1, 5 and 17 molar ratios have given a very low formation of 2,5-FDCA, which could come from a lack of physical interaction of the mixture, together with a kinetic limitation for the formation of 2,5-FDCA.

2.6. Effect of Reaction Temperature

The reaction temperature has been studied from 170 to 300 °C. The conversion and space–time yield are shown in Figure 6.
At 170 °C, a very low conversion of 6% was obtained. An increase of the temperature enhances conversion, with an optimum 2,5-FDCA space–time yield of 1203 µmol kg−1 h−1 at 200 °C. Furthermore, between 230 and 300 °C, an increase in K2F conversion to 2,5-FDCA reaching 65% was observed. However, only 715 µmol kg−1 h−1 of 2,5-FDCA yield at 300 °C was obtained.

3. Materials and Methods

3.1. Catalysts Preparation

A series of Au and Ag catalysts with a nominal metal content of 7 wt.% were prepared by wet impregnation, using water as solvent and using commercial SiO2 (CARiACT Q-10), CeO2 (Sigma-Aldrich, Saint Louis, MO, USA) and MgO (Sigma-Aldrich, Saint Louis, MO, USA) as support. Typically, for 1 g of catalyst, 10 mL of a 66 mmol L−1 of AgNO3 solution (99%, Sigma-Aldrich, Saint Louis, MO, USA) was added to 0.93 g of the support. The mixture was kept under stirring (150 rpm), overnight, and the solvent was evaporated at 90 °C, using a vacuum, prior to a drying step at 80 °C, overnight. The obtained solids were afterwards calcined in air atmosphere for 4 h, at 300 °C.
M/SiO2 catalyst series with M = Zn, Cs, Cd, Ni and Co were prepared by using the same method, by adjusting the concentration of the precursor solution in order to obtain a 7 wt.% metal content.

3.2. Catalytic Test

Potassium 2-furoate (K2F) was prepared by using furoic acid (97%, Sigma-Aldrich, Saint Louis, MO, USA) and KOH (85%, Sigma-Aldrich, Saint Louis, MO, USA) in a 1:1 molar ratio.
2,5-FDCA synthesis was performed in a Glass Oven B-585 Kugelrohr (Büchi), under CO2 atmosphere. Typically, 1 mmol of K2F was mechanically mixed with 100 mg of Ag/SiO2 and introduced into a round flask and placed inside the oven. Then, the solid mixture was slowly rotated at 20 rpm, at 200 °C, under a continuous flow of CO2 (45 mL min−1), during 20 h. Afterwards, the setup was cooled down for 1 h. The obtained black solid was dispersed in H2O or MeOH, stirred for 1 h and filtered by using PTFE (2 µm), giving a pale-yellow filtrate and the remaining catalyst.
To analyze the reactions reagents and products, a gas chromatograph (GC, Agilent 7890B) apparatus equipped with a CP-Wax 52 CB GC column or a High-Performance Liquid Chromatography (HPLC, Waters 2410 RJ) apparatus equipped with a Shodex SUGAR SH-1011 column and UV detector, using 5 mM of H2SO4 (0.6 mL min−1) as a mobile phase, was used. Conversion and STY were calculated by using the following formulas, Formulas (1) and (2), respectively.
XK2F = (n0K2F − nK2F)/n0K2F × 100,
where XK2F is the potassium furoate conversion (%), and n0K2F and nK2F are the initial and the non-reacted number of moles of potassium furoate, respectively (mol).
STYi = ni/(mcatalyst × tr),
where STYi is the space–time yield of a product i (µmol kg−1 h−1), ni is the number of moles of product i (µmol), mcatalyst is the mass of catalyst (kg) and tr is the reaction time (h).

4. Conclusions

A dual catalytic system containing a heterogeneous catalyst and CdI2, a semi-homogeneous catalyst, was tested. Preliminary results confirmed the possibility to decrease the reaction temperature to 230 °C, obtaining an acceptable conversion (74%). However, a drastic decrease of the 2,5-FDCA STY was observed from 8489 to 154 µmol kg−1 h−1, which could be explained by a high adsorption of the products on the heterogeneous catalyst. It is worth noting that an increase in the temperature of the reaction disfavored the adsorption and favored the catalytic conversion.
Several experiments have been performed to screen a support and a metal which could promote 2,5-FDCA production. SiO2 support has shown the greatest promotion of 2,5-FDCA synthesis from K2F, contrary to CeO2 and MgO. In addition, Ag/SiO2 leads to the highest yields in 2,5-FDCA formation, while other monometallic (Ni, Co, Zn, Cd…) catalysts showed much lower productivities.

Supplementary Materials

The following are available online, at https://www.mdpi.com/2073-4344/11/3/326/s1. Figure S1: Representative 1H-NMR of furoic acid (FA). Figure S2: Representative 1H-NMR of isolated FDCA. Figure S3: Representative 1H-NMR of crude products obtained from the carboxylation of K2F to FDCA. Figure S4: XRD diffractogram of Ag/SiO2.

Author Contributions

Conceptualization, F.D., Y.S. and R.W.; methodology, F.D.; formal analysis, F.D. and J.T.-R.; investigation, F.D. and Y.S.; resources, R.W.; data curation, F.D., J.T.-R., I.I.J. and R.W. writing—original draft preparation, F.D., and R.W.; writing—review and editing, F.D.; I.I.J., S.P. and R.W.; visualization, I.I.J. and S.P.; supervision, R.W.; project administration, R.W.; funding acquisition, R.W. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by REGION HAUTS-de-FRANCE, grant number 3859523 FDCA STARTAIRR project and I-SITE ULNE grant V-Start’AIRR-18-001-Wojcieszak This study was supported by the French government through the Programme Investissement d’Avenir (I-SITE ULNE/ANR-16- IDEX-0004 ULNE) managed by the Agence Nationale de la Recherche.

Data Availability Statement

The data presented in this study are available on request from the corresponding author.

Acknowledgments

The REALCAT platform is benefiting from a state subsidy administrated by the French National Research Agency (ANR), within the frame of the “Future Investments” program (PIA), with the contractual reference “ANR-11-EQPX-0037”. The European Union, through the ERDF funding administered by the Hauts-de-France Region, co-financed the platform. Centrale Lille, the CNRS and Lille University, as well as the Centrale Initiative Foundation, are thanked for their financial contribution to the acquisition and implementation of the equipment of the REALCAT platform. The Métropole Européen de Lille (MEL) for the “CatBioInnov” project is also acknowledged.

Conflicts of Interest

The authors declare no conflict of interest.

References

  1. Corma, A.; Iborra, S.; Velty, A. Chemical Routes for the Transformation of Biomass into Chemicals. Chem. Rev. 2007, 107, 2411–2502. [Google Scholar] [CrossRef]
  2. Zhou, H.; Xu, H.; Wang, X.; Liu, Y. Convergent Production of 2,5-Furandicarboxylic Acid from Biomass and CO2. Green Chem. 2019, 21, 2923–2927. [Google Scholar] [CrossRef]
  3. De Jong, E.; Dam, M.A.; Sipos, L.; Gruter, G.-J.M. Furandicarboxylic Acid (FDCA), A Versatile Building Block for a Very Interesting Class of Polyesters. In Biobased Monomers, Polymers, and Materials; Smith, P.B., Gross, R.A., Eds.; American Chemical Society: Washington, DC, USA, 2012; Volume 1105, pp. 1–13. ISBN 978-0-8412-2767-5. [Google Scholar]
  4. Casanova, O.; Iborra, S.; Corma, A. Mécanisme: Biomass into Chemicals: One Pot-Base Free Oxidative Esterification of 5-Hydroxymethyl-2-Furfural into 2,5-Dimethylfuroate with Gold on Nanoparticulated Ceria. J. Catal. 2009, 265, 109–116. [Google Scholar] [CrossRef]
  5. Teong, S.P.; Yi, G.; Zhang, Y. Hydroxymethylfurfural Production from Bioresources: Past, Present and Future. Green Chem. 2014, 16, 2015. [Google Scholar] [CrossRef]
  6. Ferraz, C.P.; Silva, A.G.M.D.; Rodrigues, T.S.; Camargo, P.H.C.; Paul, S.; Wojcieszak, R. Furfural Oxidation on Gold Supported on MnO2: Influence of the Support Structure on the Catalytic Performances. Appl. Sci. 2018, 8, 1246. [Google Scholar] [CrossRef] [Green Version]
  7. Cavani, F.; Teles, J.H. Sustainability in Catalytic Oxidation: An Alternative Approach or a Structural Evolution? ChemSusChem 2009, 2, 508–534. [Google Scholar] [CrossRef]
  8. Wojcieszak, R.; Itabaiana, I. Engineering the Future: Perspectives in the 2,5-Furandicarboxylic Acid Synthesis. Catal. Today 2019, 354, 211–217. [Google Scholar] [CrossRef]
  9. Mabee, W.E.; Gregg, D.J.; Saddler, J.N. Assessing the Emerging Biorefinery Sector in Canada. Appl. Biochem. Biotechnol. 2005, 123, 765–778. [Google Scholar] [CrossRef]
  10. Papageorgiou, G.Z.; Tsanaktsis, V.; Bikiaris, D.N. Synthesis of Poly(Ethylene Furandicarboxylate) Polyester Using Monomers Derived from Renewable Resources: Thermal Behavior Comparison with PET and PEN. Phys. Chem. Chem. Phys. 2014, 16, 7946–7958. [Google Scholar] [CrossRef]
  11. Van Putten, R.-J.; van der Waal, J.C.; de Jong, E.; Rasrendra, C.B.; Heeres, H.J.; de Vries, J.G. Hydroxymethylfurfural, A Versatile Platform Chemical Made from Renewable Resources. Chem. Rev. 2013, 113, 1499–1597. [Google Scholar] [CrossRef]
  12. Albonetti, S.; Lolli, A.; Morandi, V.; Migliori, A.; Lucarelli, C.; Cavani, F. Conversion of 5-Hydroxymethylfurfural to 2,5-Furandicarboxylic Acid over Au-Based Catalysts: Optimization of Active Phase and Metal–Support Interaction. Appl. Catal. B Environ. 2015, 163, 520–530. [Google Scholar] [CrossRef]
  13. Davis, S.E.; Houk, L.R.; Tamargo, E.C.; Datye, A.K.; Davis, R.J. Oxidation of 5-Hydroxymethylfurfural over Supported Pt, Pd and Au Catalysts. Catal. Today 2011, 160, 55–60. [Google Scholar] [CrossRef]
  14. Miao, Z.; Zhang, Y.; Pan, X.; Wu, T.; Zhang, B.; Li, J.; Yi, T.; Zhang, Z.; Yang, X. Superior Catalytic Performance of Ce1−x Bix O2−δ Solid Solution and Au/Ce1−x Bix O2−δ for 5-Hydroxymethylfurfural Conversion in Alkaline Aqueous Solution. Catal. Sci. Technol. 2015, 5, 1314–1322. [Google Scholar] [CrossRef]
  15. Tian, Q.; Shi, D.; Sha, Y. CuO and Ag2O/CuO Catalyzed Oxidation of Aldehydes to the Corresponding Carboxylic Acids by Molecular Oxygen. Molecules 2008, 13, 948–957. [Google Scholar] [CrossRef] [PubMed]
  16. Hurd, C.D.; Garrett, J.W.; Osborne, E.N. Furan Reactions. IV. Furoic Acid from Furfural. J. Am. Chem. Soc. 1933, 55, 1082–1084. [Google Scholar] [CrossRef]
  17. Taarning, E.; Nielsen, I.S.; Egeblad, K.; Madsen, R.; Christensen, C.H. Chemicals from Renewables: Aerobic Oxidation of Furfural and Hydroxymethylfurfural over Gold Catalysts. ChemSusChem 2008, 1, 75–78. [Google Scholar] [CrossRef]
  18. Santarelli, F.; Wojcieszak, R.; Paul, S.; Dumeignil, F.; Cavani, F. Furoic Acid Preparation Method. Patent W02017158106A1, 21 September 2017. [Google Scholar]
  19. Payne, K.A.P.; Marshall, S.A. Enzymatic Carboxylation of 2-Furoic Acid Yields 2,5-Furandicarboxylic Acid (FDCA). ACS Catal. 2019, 9, 2854–2865. [Google Scholar] [CrossRef]
  20. Shen, G.; Zhang, S.; Lei, Y.; Chen, Z.; Yin, G. Synthesis of 2,5-Furandicarboxylic Acid by Catalytic Carbonylation of Renewable Furfural Derived 5-Bromofuroic Acid. Mol. Catal. 2018, 455, 204–209. [Google Scholar] [CrossRef]
  21. Zhang, S.; Lan, J.; Chen, Z.; Yin, G.; Li, G. Catalytic Synthesis of 2,5-Furandicarboxylic Acid from Furoic Acid: Transformation from C5 Platform to C6 Derivatives in Biomass Utilizations. ACS Sustain. Chem. Eng. 2017, 5, 9360–9369. [Google Scholar] [CrossRef]
  22. Luo, J.; Larrosa, I. C−H Carboxylation of Aromatic Compounds through CO2 Fixation. ChemSusChem 2017, 10, 3317–3332. [Google Scholar] [CrossRef] [Green Version]
  23. Drault, F.; Snoussi, Y.; Paul, S.; Itabaiana, I.; Wojcieszak, R. Recent Advances in Carboxylation of Furoic Acid into 2,5-Furandicarboxylic Acid: Pathways towards Bio-Based Polymers. ChemSusChem 2020, 13, 5164–5172. [Google Scholar] [CrossRef] [PubMed]
  24. Dabestani, R.; Britt, P.F.; Buchanan, A.C. Pyrolysis of Aromatic Carboxylic Acid Salts: Does Decarboxylation Play a Role in Cross-Linking Reactions? Energy Fuels 2005, 19, 365–373. [Google Scholar] [CrossRef]
  25. Lindsey, A.S.; Jeskey, H. The Kolbe-Schmitt Reaction. Chem. Rev. 1957, 57, 583–620. [Google Scholar] [CrossRef]
  26. Kolbe, H.; Lautemann, E. Constitution of Salicylic Acid and Its Bascity. Liebigs Ann. Chem. 1860, 157–206. [Google Scholar] [CrossRef] [Green Version]
  27. Schmitt, R. Beitrag Zur Kenntniss Der Kolbe’schen Salicylsäure Synthese. J. Prakt. Chem. 1885, 1, 397–411. [Google Scholar] [CrossRef] [Green Version]
  28. Olah, G.A.; Török, B.; Joschek, J.P.; Bucsi, I.; Esteves, P.M.; Rasul, G.; Surya Prakash, G.K. Efficient Chemoselective Carboxylation of Aromatics to Arylcarboxylic Acids with a Superelectrophilically Activated Carbon Dioxide−Al2 Cl6/Al System. J. Am. Chem. Soc. 2002, 124, 11379–11391. [Google Scholar] [CrossRef] [PubMed]
  29. Dalton, D.M.; Rovis, T. C–H Carboxylation Takes Gold. Nat. Chem. 2010, 2, 710–711. [Google Scholar] [CrossRef] [PubMed]
  30. Wuensch, C.; Glueck, S.M.; Gross, J.; Koszelewski, D.; Schober, M.; Faber, K. Regioselective Enzymatic Carboxylation of Phenols and Hydroxystyrene Derivatives. Org. Lett. 2012, 14, 1974–1977. [Google Scholar] [CrossRef]
  31. Banerjee, A.; Dick, G.R.; Yoshino, T.; Kanan, M.W. Carbon Dioxide Utilization via Carbonate-Promoted C–H Carboxylation. Nature 2016, 531, 215–219. [Google Scholar] [CrossRef]
  32. Tanaka, S.; Watanabe, K.; Tanaka, Y.; Hattori, T. EtAlCl 2 /2,6-Disubstituted Pyridine-Mediated Carboxylation of Alkenes with Carbon Dioxide. Org. Lett. 2016, 18, 2576–2579. [Google Scholar] [CrossRef]
  33. Raecke, B. Synthese von Di- und Tricarbonsäuren aromatischer Ringsysteme durch Verschiebung von Carboxyl-Gruppen. Angew. Chem. 1958, 70, 1–5. [Google Scholar] [CrossRef]
  34. Raecke, B. A Process for the Production of Terephthalic Acid or Salts thereof or Derivatives thereof of Potassium Benzoate. Patent DE958920C, 28 February 1957. [Google Scholar]
  35. Wang, Z. Henkel reaction. In Comprehensive Organic Name Reactions and Reagents; John Wiley & Sons: Hoboken, NJ, USA, 2010; pp. 1379–1382. [Google Scholar]
  36. McNelis, E. Reactions of Aromatic Carboxylates. II. 1 The Henkel Reaction. J. Org. Chem. 1965, 30, 1209–1213. [Google Scholar] [CrossRef]
  37. Patton, J.W.; Son, M.O. The Synthesis of Naphthalene-2,3-Dicarboxylic Acid by the Henkel Process. J. Org. Chem. 1965, 30, 2869–2870. [Google Scholar] [CrossRef]
  38. Clayton, T.W.; Britt, P.F.; Buchanan, A.C. Decarboxylation of salts of aromatic carboxylic acids and their role in cross-linking reactions. Prepr. Pap. Am. Chem. Soc. Div. Fuel Chem. 2001, 46, 5. [Google Scholar]
  39. Ogata, Y.; Tsuchida, M.; Muramoto, A. The Preparation of Terephthalic Acid from Phthalic or Benzoic Acid. J. Am. Chem. Soc. 1957, 79, 6005–6008. [Google Scholar] [CrossRef]
  40. Thiyagarajan, S.; Pukin, A.; van Haveren, J.; Lutz, M.; van Es, D.S. Concurrent Formation of Furan-2,5- and Furan-2,4-Dicarboxylic Acid: Unexpected Aspects of the Henkel Reaction. RSC Adv. 2013, 3, 15678–15686. [Google Scholar] [CrossRef] [Green Version]
  41. Dawes, G.J.S.; Scott, E.L.; Le Nôtre, J.; Sanders, J.P.M.; Bitter, J.H. Deoxygenation of Biobased Molecules by Decarboxylation and Decarbonylation—A Review on the Role of Heterogeneous, Homogeneous and Bio-Catalysis. Green Chem. 2015, 17, 3231–3250. [Google Scholar] [CrossRef] [Green Version]
  42. Van Es, D.S. Rigid Biobased Building Blocks. J. Renew. Mater. 2013, 1, 61–72. [Google Scholar] [CrossRef]
  43. Van Haveren, J.; Thiyagarajan, S.; Teruo Morita, A. Process for the Production of a Mixture of 2,4- Furandicarboxylic Acid and 2,5- Furandicarboxylic Acid (FDCA) via Disproportionation Reaction, Mixture of 2,4-FDCA and 2,5-FDCA Obtainable Thereby, 2,4-FDCA Obtainable Thereby and Use of 2,4-FDCA 2015. U.S. Patent US9284290B2, 15 March 2016. [Google Scholar]
  44. Pan, T.; Deng, J.; Xu, Q.; Zuo, Y.; Guo, Q.-X.; Fu, Y. Catalytic Conversion of Furfural into a 2,5-Furandicarboxylic Acid-Based Polyester with Total Carbon Utilization. ChemSusChem 2013, 6, 47–50. [Google Scholar] [CrossRef]
  45. Nakanishi, K.; Tanaka, A.; Hashimoto, K.; Kominami, H. Photocatalytic Hydrogenation of Furan to Tetrahydrofuran in Alcoholic Suspensions of Metal-Loaded Titanium(IV) Oxide without Addition of Hydrogen Gas. Phys. Chem. Chem. Phys. 2017, 19, 20206–20212. [Google Scholar] [CrossRef]
  46. Ma, J.; Yu, X.; Xu, J.; Pang, Y. Synthesis and Crystallinity of Poly(Butylene 2,5-Furandicarboxylate). Polymer 2012, 53, 4145–4151. [Google Scholar] [CrossRef]
  47. Martin, D.; Duprez, D. Mobility of Surface Species on Oxides. 1. Isotopic Exchange of 18O2 with 16O of SiO2, Al2O3, ZrO2, MgO, CeO2, and CeO2-Al2O3. Activation by Noble Metals. Correlation with Oxide Basicity. J. Phys. Chem. 1996, 100, 9429–9438. [Google Scholar] [CrossRef]
  48. Yoshikawa, K.; Kaneeda, M.; Nakamura, H. Development of Novel CeO2-Based CO2 Adsorbent and Analysis on Its CO2 Adsorption and Desorption Mechanism. Energy Proc. 2017, 114, 2481–2487. [Google Scholar] [CrossRef]
  49. Li, Y.; Zhang, R.; Du, L.; Zhang, Q.; Wang, W. Catalytic Mechanism of C–F Bond Cleavage: Insights from QM/MM Analysis of Fluoroacetate Dehalogenase. Catal. Sci. Technol. 2016, 6, 73–80. [Google Scholar] [CrossRef]
  50. Fukue, Y.; Inoue, Y.; Oi, S. Direct Synthesis of Alkyl2-Alkynoates from Alk-l-Ynes, C02, and Bromoalkanes Catalysed by Copper(1) or Silver(1) Salt. J. Chem. Soc. Chem. Commun. 1994, 18, 2091. [Google Scholar] [CrossRef]
  51. Sekine, K.; Yamada, T. Silver-Catalyzed Carboxylation. Chem. Soc. Rev. 2016, 45, 4524–4532. [Google Scholar] [CrossRef] [PubMed] [Green Version]
  52. Manjolinho, F.; Arndt, M.; Gooßen, K.; Gooßen, L.J. Catalytic C–H Carboxylation of Terminal Alkynes with Carbon Dioxide. ACS Catal. 2012, 2, 2014–2021. [Google Scholar] [CrossRef]
  53. Liu, X.-H.; Ma, J.-G.; Niu, Z.; Yang, G.-M.; Cheng, P. An Efficient Nanoscale Heterogeneous Catalyst for the Capture and Conversion of Carbon Dioxide at Ambient Pressure. Angew. Chem. 2015, 127, 1002–1005. [Google Scholar] [CrossRef]
  54. Ye, Y.; Yang, H.; Qian, J.; Su, H.; Lee, K.-J.; Cheng, T.; Xiao, H.; Yano, J.; Goddard, W.A.; Crumlin, E.J. Dramatic Differences in Carbon Dioxide Adsorption and Initial Steps of Reduction between Silver and Copper. Nat. Commun. 2019, 10, 1875. [Google Scholar] [CrossRef]
  55. Ayastuy, J.L.; Gurbani, A.; Gutiérrez-Ortiz, M.A. Effect of Calcination Temperature on Catalytic Properties of Au/Fe 2 O 3 Catalysts in CO-PROX. Int. J. Hydrog. Energy 2016, 41, 19546–19555. [Google Scholar] [CrossRef]
  56. Vigneron, F.; Caps, V. Evolution in the Chemical Making of Gold Oxidation Catalysts. C. R. Chim. 2016, 19, 192–198. [Google Scholar] [CrossRef] [Green Version]
Figure 1. Reactional scheme of CO2 carboxylation of furoic acid to 2,5-furandicarboxylic acid (2,5-FDCA).
Figure 1. Reactional scheme of CO2 carboxylation of furoic acid to 2,5-furandicarboxylic acid (2,5-FDCA).
Catalysts 11 00326 g001
Figure 2. Possible carboxylation reaction routes from furoic acid (FA) to 2,5-furandicarboxylic acid (FDCA), 5-hydroxymethylfurfural (HMF), 2,5-dihydroxmethylfuran (DHMF), 5-hydromethyl-2-furancarboxylic acid (HFCA), 2,5-diformylfuran (DFF) and 5-formyl-2-furancarboxylic acid (FFCA).
Figure 2. Possible carboxylation reaction routes from furoic acid (FA) to 2,5-furandicarboxylic acid (FDCA), 5-hydroxymethylfurfural (HMF), 2,5-dihydroxmethylfuran (DHMF), 5-hydromethyl-2-furancarboxylic acid (HFCA), 2,5-diformylfuran (DFF) and 5-formyl-2-furancarboxylic acid (FFCA).
Catalysts 11 00326 g002
Figure 3. Effect of the support on gold and silver catalysts in the K2F carboxylation: K2F conversion () and the STY of 2,5-FDCA () (Conditions: Substrate/M = 9, FCO2 = 45 mL min−1, 20 rpm, T = 200 °C, t = 20 h).
Figure 3. Effect of the support on gold and silver catalysts in the K2F carboxylation: K2F conversion () and the STY of 2,5-FDCA () (Conditions: Substrate/M = 9, FCO2 = 45 mL min−1, 20 rpm, T = 200 °C, t = 20 h).
Catalysts 11 00326 g003
Figure 4. Effect of the metal, using SiO2 supported catalysts on the conversion () of K2F and the STY of 2,5-FDCA () (Conditions: Substrate/M = 9, FCO2 = 45 mL min−1, 20 rpm, T = 200 °C, t = 20 h).
Figure 4. Effect of the metal, using SiO2 supported catalysts on the conversion () of K2F and the STY of 2,5-FDCA () (Conditions: Substrate/M = 9, FCO2 = 45 mL min−1, 20 rpm, T = 200 °C, t = 20 h).
Catalysts 11 00326 g004
Figure 5. Effect of substrate/Ag molar ratio on the conversion of K2F () and the STY of 2,5-FDCA () (Conditions: Substrate/Ag = 1–33, FCO2 = 45 mL min−1, 20 rpm, T = 200 °C, t = 20 h).
Figure 5. Effect of substrate/Ag molar ratio on the conversion of K2F () and the STY of 2,5-FDCA () (Conditions: Substrate/Ag = 1–33, FCO2 = 45 mL min−1, 20 rpm, T = 200 °C, t = 20 h).
Catalysts 11 00326 g005
Figure 6. Influence of the reaction temperature on the catalytic performance of Ag/SiO2 with the conversion of K2F () and the STY of 2,5-FDCA () (Conditions: Substrate/Ag = 9, FCO2 = 45 mL min−1, 20 rpm, T = 170–300 °C, t = 20 h).
Figure 6. Influence of the reaction temperature on the catalytic performance of Ag/SiO2 with the conversion of K2F () and the STY of 2,5-FDCA () (Conditions: Substrate/Ag = 9, FCO2 = 45 mL min−1, 20 rpm, T = 170–300 °C, t = 20 h).
Catalysts 11 00326 g006
Table 1. Validation of the experimental setup for the Henkel reaction, using the Kugelrohr apparatus.
Table 1. Validation of the experimental setup for the Henkel reaction, using the Kugelrohr apparatus.
ExperimentXK2F
(%)
FDCAs Formation (%)S2,5-FDCA (%)S2,4-FDCA (%)
Literature [40]92917030
This work73696931
Conditions: 530 mg of CdI2, 1 g of K2F, FN2 = 45 mL min−1, 20 rpm, T = 260 °C, t = 5.5 h.
Table 2. Influence of temperature for the 2,5-FDCA synthesis using Ag/SiO2 and CdI2 mixture on the K2F conversion and space–time yields (STY).
Table 2. Influence of temperature for the 2,5-FDCA synthesis using Ag/SiO2 and CdI2 mixture on the K2F conversion and space–time yields (STY).
EntryCatalystTemperature
(°C)
Conversion
(%)
STY2,5-FDCA
(µmol kg−1 h−1)
STYDFF
(µmol kg−1 h−1)
1CdI22000--
2Ag/SiO2/CdI220051264951
3Ag/SiO2/CdI223074145-
4Ag/SiO2/CdI226069188-
5Ag/SiO2200201203-
Conditions: 17 mg of CdI2, 35 mg of K2F, 50 mg of Ag/SiO2, FCO2 = 45 mL min−1, 20 rpm, T = 200–260 °C, t = 20 h.
Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Share and Cite

MDPI and ACS Style

Drault, F.; Snoussi, Y.; Thuriot-Roukos, J.; Itabaiana, I., Jr.; Paul, S.; Wojcieszak, R. Study of the Direct CO2 Carboxylation Reaction on Supported Metal Nanoparticles. Catalysts 2021, 11, 326. https://doi.org/10.3390/catal11030326

AMA Style

Drault F, Snoussi Y, Thuriot-Roukos J, Itabaiana I Jr., Paul S, Wojcieszak R. Study of the Direct CO2 Carboxylation Reaction on Supported Metal Nanoparticles. Catalysts. 2021; 11(3):326. https://doi.org/10.3390/catal11030326

Chicago/Turabian Style

Drault, Fabien, Youssef Snoussi, Joëlle Thuriot-Roukos, Ivaldo Itabaiana, Jr., Sébastien Paul, and Robert Wojcieszak. 2021. "Study of the Direct CO2 Carboxylation Reaction on Supported Metal Nanoparticles" Catalysts 11, no. 3: 326. https://doi.org/10.3390/catal11030326

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Back to TopTop