Additively Manufactured Density-Graded Dual-Material Auxetic Structures: Enhanced Energy Absorption and Shape Recovery
Abstract
1. Introduction
2. Methodology
2.1. Materials
2.2. Design Method for Auxetic Structures
2.2.1. Dual-Material Structures
2.2.2. Density-Graded Structures
2.3. Fabrication of Density-Graded Auxetic Structures
2.4. In-Plane Uniaxial Quasi-Static Compression Test
2.5. Mechanical Characterization
2.6. Finite Element Analysis
3. Results and Discussion
3.1. Quasi-Static Cyclic Response
3.2. Mechanical Properties and Energy Absorption Performance

3.3. Finite Element Analysis Validation
3.4. Deformation Patterns and Poisson’s Ratio
3.5. Short-Term Recovery and Long-Term Durability
4. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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| L (mm) | t (mm) | θ (°) | h (mm) | a (mm) | b (mm) |
|---|---|---|---|---|---|
| 14 | variable | 75 | 7.25 | 1 | t/2 |
| Specimen | Core Wall Thickness, (mm) | Middle Wall Thickness, (mm) | Frame Wall Thickness, (mm) | Length, (mm) | Width, (mm) | Height, (mm) | Relative Density, |
|---|---|---|---|---|---|---|---|
| SMU | 1.38 | 1.38 | 1.38 | 63.92 | 20 | 57.40 | 0.255 |
| SMSC | 1 | 1.3 | 1.6 | 63.53 | 20 | 57.02 | 0.253 |
| SMSF | 2 | 1.5 | 1 | 63.53 | 20 | 57.02 | 0.255 |
| DMU | 1.38 | 1.38 | 1.38 | 63.92 | 20 | 57.40 | 0.255 |
| DMSC | 1 | 1.3 | 1.6 | 63.53 | 20 | 57.02 | 0.253 |
| DMSF | 2 | 1.5 | 1 | 63.53 | 20 | 57.02 | 0.254 |
| Parameter | Single-Material | Dual-Material |
|---|---|---|
| Material | TPU | TPU/PC |
| Nozzle temperature (°C) | 215 | 215/255 |
| Bed temperature (°C) | 70 | 100 |
| Nozzle diameter (mm) | 0.4 | |
| Infill density (%) | 100 | |
| Infill pattern | Grid | |
| Layer height (mm) | 0.15 | |
| Wall line count | 3 | |
| Printing speed (mm/s) | 20 | |
| Specimen | Length, (mm) | Width, (mm) | Height, (mm) | Mass, (g) | Relative Density, |
|---|---|---|---|---|---|
| SMU | 63.32 ± 0.02 | 19.68 ± 0.05 | 56.78 ± 0.04 | 22.23 ± 0.13 | 0.262 ± 0.001 |
| SMSC | 62.96 ± 0.11 | 19.65 ± 0.06 | 56.42 ± 0.02 | 22.47 ± 0.13 | 0.268 ± 0.000 |
| SMSF | 62.48 ± 0.07 | 19.62 ± 0.13 | 56.29 ± 0.03 | 21.57 ± 0.13 | 0.260 ± 0.001 |
| DMU | 63.44 ± 0.20 | 20.03 ± 0.04 | 56.88 ± 0.09 | 23.07 ± 0.05 | 0.266 ± 0.001 |
| DMSC | 63.28 ± 0.04 | 20.03 ± 0.07 | 56.55 ± 0.02 | 22.77 ± 0.05 | 0.265 ± 0.002 |
| DMSF | 63.26 ± 0.02 | 20.00 ± 0.04 | 56.74 ± 0.03 | 23.17 ± 0.17 | 0.269 ± 0.002 |
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Ahmed, M.F.; Primes, K. Additively Manufactured Density-Graded Dual-Material Auxetic Structures: Enhanced Energy Absorption and Shape Recovery. Micromachines 2026, 17, 570. https://doi.org/10.3390/mi17050570
Ahmed MF, Primes K. Additively Manufactured Density-Graded Dual-Material Auxetic Structures: Enhanced Energy Absorption and Shape Recovery. Micromachines. 2026; 17(5):570. https://doi.org/10.3390/mi17050570
Chicago/Turabian StyleAhmed, Mohammad Faisal, and Kyle Primes. 2026. "Additively Manufactured Density-Graded Dual-Material Auxetic Structures: Enhanced Energy Absorption and Shape Recovery" Micromachines 17, no. 5: 570. https://doi.org/10.3390/mi17050570
APA StyleAhmed, M. F., & Primes, K. (2026). Additively Manufactured Density-Graded Dual-Material Auxetic Structures: Enhanced Energy Absorption and Shape Recovery. Micromachines, 17(5), 570. https://doi.org/10.3390/mi17050570

