1. Introduction
Monitoring and controlling industrial processes and structures in harsh environments requires sensors that are particularly adaptable to such extreme conditions, which include high temperatures, high pressures, and strong electromagnetic radiation. Optical fiber sensors are well-suited in this context given their compact size and immunity to electromagnetic interference and bring additional advantages such as resistance to corrosive environments and multiplexing capabilities. Fiber-based sensors have been recently deployed in various fields, such as aerospace [
1,
2], metallurgy [
3,
4], power generation [
5,
6], and nuclear reactors [
7,
8]. Among them, fiber Bragg gratings (FBGs), including regenerated FBGs (RFBGs), type II FBGs inscribed using femtosecond (fs) lasers (type II fs-FBGs), and type III FBGs generated using single fs pulses and the point-by-point technique (type III fs-FBGs), have proved to be ideal candidates given their particular resistance to high temperatures [
9,
10,
11,
12].
Focusing on type III fs-FBGs, there is a growing interest in their development due to their relatively simple fabrication process and flexibility in adjusting inscription parameters, thanks to the single-pulse point-by-point inscription technologies, which allow high manufacturing speed [
13]. This also enables the production of sensors with spatial and spectral multiplexing [
14]. This direct writing method was first presented in 2004 by Martinez et al. [
15], where periodic Bragg grating patterns were created by tightly focusing single fs-laser pulses inside the fiber core while precisely translating the fiber at a constant speed along the fiber axis. In a previous study, we characterized the unitary structure of type III fs-FBGs, so-called microvoids, observing a densified shell around these voids [
16]. This densified shell remains present even at elevated temperatures (up to 1100 °C), suggesting its formation under a high-pressure, high-temperature mechanism, somehow contributing to a high thermal stability compared to type II fs-FBGs. Furthermore, we found that the imprinted microvoids exhibit an ellipsoidal shape by means of high-resolution microscopic techniques [
16,
17]. Intriguingly, heat treatments above 1100 °C reveal that these structures begin to deform and even grow instead of being erased.
This raises the question of how the spectral characteristics of such sensors, particularly Bragg peak amplitude and its wavelength, evolve at very high temperatures in relation to microstructural changes. While previous studies have shown that at very high temperatures the Bragg peak disappears [
18] and an irreversible drift in the Bragg wavelength peak occurs [
19], there are no studies exploring the evolution of the microvoids during this process. In this paper, we investigate the evolution of both the spectral characteristics (such as Bragg peak amplitude and wavelength shift) and the microstructural integrity of type III fs-FBGs when exposed to extreme temperatures. Our study offers new insights into the degradation mechanisms of the grating, providing a deeper understanding of the physical changes occurring in these FBGs during high-temperature operation.
2. Materials and Methods
Type III fs-FBGs were fabricated at the FemtoBragg platform (CEA List, Palaiseau, France). They were inscribed using a Pharos (Light Conversion, Vilnius, Lithuania) femtosecond laser, operating at around 515 nm with a pulse duration of 170 fs. A conventional single-mode fiber SMF-28 (Corning, New York, NY, USA) is placed on the direct writing platform, after stripping its acrylate coating, and its core is aligned using a 1.4 NA, ×60 oil-immersion microscope objective. Using the point-by-point technique, the microvoids are created inside the core, focusing fs-laser single pulses while the platform moves at a constant speed along the fiber axis, according to the desired pitch (Λ) of the grating being manufactured. Fourth-order FBGs were inscribed with different parameters, i.e., changing the inscription pulse energy (between 40 nJ and 80 nJ) and the total length of the gratings (between 1.5 mm and 4 mm), so as to maintain reflectivity between 80% and 90%. Each fiber had three FBGs multiplexed in wavelength (at 1510 nm, 1540 nm, and 1570 nm), spatially separated by 1 mm and written using three different energies, as shown in
Table 1.
The four fiber samples were investigated simultaneously. They were inserted into a tubular furnace (Carbolite Gero, Neuhausen, Germany) and the evolution of the reflected spectra was monitored in real time using a Tunics tunable laser and a CT400 (EXFO, Quebec, QC, Canada) with a resolution of 1 pm, as well as a splitter (4 × 1) to record simultaneously the four reflected spectra. Real-time monitoring of the furnace temperature was also performed using three thermocouples placed near the FBGs. An isochronal annealing treatment with steps of 30 min was performed continuously for 11 temperature steps ranging between 800 °C and 1175 °C (800 °C, 1000 °C, 1050 °C, 1075 °C, 1100 °C, 1112 °C, 1125 °C, 1137 °C, 1150 °C, 1162 °C and 1175 °C).
A post-treatment of the acquired signals was performed by tracking the Bragg peak of each grating using two methods: a −3 dB bandwidth method, measuring directly from the reflected spectrum without altering or processing its shape, and a third-order polynomial fit, interpolating locally the detected peak with a polynomial function. Both methods giving similar results, we opted for displaying the results using the first one. In this way, we obtained the evolution of the Bragg wavelength, as well as the evolution of the amplitude of the Bragg peak as a function of time as temperature increases.
In order to compare the evolution of the Bragg wavelength with the temperature measured by the thermocouple, a calibration of the gratings was performed. For this, we used a reference fiber with three gratings: at 1510 nm, with a pulse energy of 80 nJ and a length of 1.5 mm; at 1540 nm, with a pulse energy of 60 nJ and a length of 1.5 mm; and at 1570 nm, with a pulse energy of 40 nJ and a length of 4 mm. The fiber was brought to 1100 °C and then returned to room temperature in order to calibrate with data as close as possible to the maximum temperatures studied, but without losing the signal. We monitored the evolution of the Bragg peak to get the reversible wavelength shift of the grating as a function of temperature. Performing a fifth-order polynomial fit of the data, we obtained a calibration curve, where the normalized Bragg wavelength shift (
, with
and
being the Bragg wavelength at room temperature) is translated to a temperature variation,
with a residual error of less than 3 °C covering the entire temperature range investigated. In
Figure 1a, we can see the initial spectrum of these three multiplexed gratings, and in
Figure 1b, the calibration curve with experimental data (red points) and the above-mentioned five-order polynomial fit (black line). The calibration curve was constructed using data corresponding to the second peak at the resonance wavelength of 1540 nm. This selection is justified by the fact that the first part of the results focuses on the behavior of a single grating, characterized by
,
, and
.
It is possible to observe in different studies (for instance, for type I FBGs [
20], type IIA FBGs [
21], regenerated FBGs [
22], type II fs-FBGs [
12], or sapphire fs-FBGs [
23]) that the relationship between wavelength variation (
) and temperature (
) is not linear, and depends also on the specific wavelength being analyzed. However, we can make a clear distinction in sensitivity when changing the material, where sensors on sapphire fibers reach sensitivities of almost double with respect to silica-based optical fibers, for the same reference operating temperature and reference wavelength. From this calibration, we can obtain similar thermal sensitivity results to those obtained by Lerner et al. [
24], where he also compares with other types of sensors in silica-based optical fibers, where the same trend is revealed. At a wavelength of reference of 1500 nm, we can measure with a sensitivity of 10 pm/°C around room temperature, 15 pm/°C around 500 °C, and 17 pm/°C around 1000 °C.
To complement the spectral measurements, we monitored the microvoid behavior by optical microscopy, with the objective of correlating it to the spectral characteristics of the FBGs during the annealing process. Following a similar thermal protocol, a sample was placed in the furnace for each of the isochronal steps of the above-mentioned process. The microvoid-based gratings were inscribed using the same parameters as mentioned before, and the fibers were glued at the ends to an Infrasil microscope slide in order to have a fixed reference to the image. After each step, the sample was taken out of the furnace to be examined under the microscope and then returned to the furnace for the next temperature step. Examination was performed using the Quantitative Phase Microscopy software technique [
25] (QPM, from Iatia Vision Science, Melbourne, Australia) coupled with an optical microscope (BX60, Olympus Co., Tokyo, Japan). This technique acquires three optical images at different depths (at +1 µm/0 µm/−1 µm from the focus) using a piezo motor displacing the optical objective along its axis. A digital quantitative phase image is produced by processing the three images via solving the intensity transport equation [
25]. All images are acquired with a 1.35 NA ×100 oil-immersion microscope objective (Olympus Co., Tokyo, Japan). In
Figure 1c, we can observe the quantitative phase images of fourth-order FBGs for different energies of inscription: 40 nJ, 60 nJ, and 80 nJ. These images were taken at room temperature before starting the annealing process.
4. Discussion
In the first part of the results, we observed how the erasure of the Bragg peak is related to microvoid deformation inside the optical fiber core. Unlike nanogratings [
26,
28], these microvoids are not erased from the silica glass, but first they lose their periodicity. This raises the question of what causes such deformation in these thermal conditions. By modeling the problem using the Rayleigh–Plesset (RP) equation, which initially describes the dynamics of a spherical bubble in an incompressible fluid and incorporates parameters such as viscosity, surface tension, and pressure difference, we can hypothesize about the potential causes of this deformation. In its simplified form, the RP Equation (2) takes the following form,
where
is the evolution of the void radius (
, in m) as a function of time (t, in s),
is the pressure difference between inside and outside the void (in Pa),
is the surface tension (in
), and
the glass viscosity (in Pa × s).
If we model the issue similarly to how nanopores or nanogratings are handled [
26,
28], considering that the microvoid is effectively empty (or with a negligible amount of gas inside), microvoids would be simply erased at a certain temperature depending on their initial radius. In these conditions, even with arbitrary large radii,
is always negative, mostly constant (
) up to considerably large radii, around
. The temperature of the surrounding glass, and hence the viscosity, dictates the erasure rate. Such modeling for two different temperatures (1100 °C and 1200 °C) are reported in
Figure 6 (blue tones), showing
(in nm/min for convenience), for a large range of radii (R, in nm).
The equation is derived under the assumption that the microvoid is spherical throughout its expansion and collapse. This spherical symmetry simplifies the mathematical modeling, since it guarantees that the radius and the acting forces are uniform in all directions. However, an important factor to consider is that they are not spherical but rather take the form of an oblate spheroid [
16]. This is schematically illustrated in
Figure 6. This alters the erasure rate of the radius, as we must account for the radius of curvature. To do this, a more complete model incorporating the geometrical characteristics of an oblate spheroid must be developed. While this is beyond the scope of this study, we chose a simplified approach to get the main physical effects resulting from this shape difference. We will focus on what happens with the limiting cases of the main radii of curvature (maximum value at
and minimum value at
), with
and
being the semi-major axes as shown in
Figure 6. We also consider that some gas can potentially fill the cavity during the thermal treatment. Using an ideal gas law, valid for low to moderate pressures, the pressure difference between inside and outside the microvoid will depend on the volume and temperature ratio relative to the initial and ambient conditions. In this case, a simplified RP equation will develop as follows:
where V, T,
, and
all correspond, respectively, to the volume and temperature of the void at a given time (t) and temperature (T) during the heat treatment, and the initial volume and temperature when heat treatment started. Here, the surface tension dependence on the curvature radius is introduced through the well-known expression
, with
and
being the Tolman length (taken to be about
). When introducing a pressure inside the void,
will become positive for some values of
, that is, 2 nm. This situation is not reached. However, it gives a physical representation of what would happen if a bubble containing gas collapsed, when
,
, finding an equilibrium condition. For further analysis, we will consider the case where volume remains constant (
, which is quite in agreement with our observations, and where there is an initial pressure outside the microvoid
) of one atm (
.
In addition, we consider the possibility of gas migration, oxygen in particular, at high temperatures (>800 °C), which is consistent with thermally annealed SiO
2 that absorbs O
2 from the ambient atmosphere [
29]. In particular, the characteristic length of diffusion at 1175 °C and for a duration of 30 min is in the order of magnitude of the optical fiber radius (62.5 µm), which is within the order of magnitude of the problem analyzed in this discussion. Therefore, we supposed that beyond a certain temperature, the situation of a filled void (becoming thus “a bubble”) is realistic.
In
Figure 6, we compute
as a function of
, for different cases using Equation (3) (red tones). In some particular situations, the voids can regrow at high temperatures (the left term on the right side predominates over the right term). We can also see, in the dotted line, the limiting values of the radii of curvature for the experimentally observed voids. For a very small radius of curvature, as is the limiting case,
is negative (the void collapses), while for a large radius of curvature,
is positive, i.e., the void grows. This effect is more pronounced at higher temperatures. This could explain the regrowth observed under QPM and optical microscopy. If we considered a spheroidal shape, the conditions to start observing a regrowth should require voids typically twice as large as what is experimentally observed, reinforcing the idea that a spheroidal shape with “flat edges” would facilitate the regrowth of the void during thermal treatment. As a final note, one should bear in mind that the ellipsoid filled with a gas would ultimately evolve towards a spherical shape with a radius defined by the Young–Laplace equation (
) before it is ultimately erased.
The evolution of the microstructure at high temperatures also results in a wavelength drift as seen in
Figure 4. Based on the relative temperature error for each temperature step, this shift can be mainly attributed to variations in the effective index of LP
01 mode propagation within the optical fiber core. For instance, at 800 °C, we observe a negative wavelength shift (blue shift), indicating a decrease in the mean refractive index. A possible explanation for this is the relaxation of residual stress, which originates from the fiber manufacturing process. This stress is due to the mismatch of viscoelastic properties of the core and cladding (mechanical stress induced during drawing) and the mismatch of the thermal expansion coefficients between the core and cladding, which places the core under compression. Once a sufficiently high temperature is applied (around
, being
the glass transition temperature of SMF-28 fiber) this compressive stress relaxes, leading to a negative change in the refractive index.
At higher temperatures (between 1137 °C and 1162 °C), we observe a red shift in the wavelength. If we consider the possible contributions that make the mean refractive index change at high temperatures, we would have to consider first the evolution of the microvoids in the core of the optical fiber. As we observed in our experiments, the voids at these temperatures deform and even increase in size. Therefore, this array of microvoids would have a larger contribution to the overlap integral of the propagation mode and would reduce the mean refractive index and hence the Bragg wavelength shift.
Alternatively, we could examine what happens to the silica glass structure as we increase the temperature. Fictive temperature is the temperature at which the glass structure freezes during cooling, reflecting its structural state as if it were in equilibrium at that temperature [
30]. Annealing at high temperatures allows the glass structure to reach a new equilibrium, restoring the fictive temperature to the annealing temperature and influencing the physical properties of the glass, such as its density and refractive index. Particularly, for silica glasses, the refractive index increases as a function of the fictive temperature in the temperature range of interest (between 1000 °C and 1200 °C) [
31]. There is a minimum heat treatment time at a particular temperature to ensure that a structural equilibrium is established. This relaxation time is given by the ratio between the viscosity of the material as a function of temperature
and the shear modulus G. The higher the heat treatment temperature, the shorter the relaxation time is. In particular, the relaxation time has an exponential decay, being approximately 216 days at 800 °C, 8 h at 1000 °C, and only 30 min at 1100 °C for the GeO
2-SiO
2 core composition of SMF-28 fiber. Thus, taking into account our conditions, i.e., 30 min step annealing above 1100 °C, this is a suitable hypothesis that would explain the observed red shift of Bragg wavelength over such high-temperature annealing.
Additionally, we observed an effect of the inscription energy on the evolution of the normalized Bragg wavelength as a function of time and temperature, starting at around 900 °C. This could be due to a change in the refractive index caused by a local mechanism related to the microvoid. We suggest that the size of the void, and consequently the mode overlap integral around the void, may be involved. Another more plausible explanation is related to the relaxation of the densified shell around the voids. Microvoids, particularly, are considered to be formed under a high-pressure, high-temperature mechanism, given the fs pulse energy and tight focusing conditions. Getting into the detail of the densification relaxation process, it will be different depending on the thermo-mechanical path [
32]. For instance, densification through compression at high temperatures will relax slower or at higher temperatures, leading to a more stable and more homogeneous sample [
33]. If we take the example of three compression parameters studied (5 GPa–1020 °C, 5 GPa–750 °C, and 5 GPa–420 °C), we can see that relaxation times vary from 155 min, 51 min, and 7 min, respectively, for an annealing temperature of 850 °C. Particularly, in the case with a higher temperature, we can see that at an annealing temperature of 900 °C the relaxation time is 33 min, i.e., a condition similar to our experiments. Therefore, relaxation of the microvoid shell is a possible explanation of the observed shifts. Following that view, the permanent index variation within the shell is of positive sign, and when relaxed it would create a blue shift in the Bragg wavelength, being more significant for higher inscription energy.