Fe₂O₃ Catalyst-Assisted Pyrolysis of Waste Cross-Linked Polyethylene on a Large Scale: Recycling of Difficult-to-Process Material

Cross-linked polyethylene (PEX) is very stable, both chemically and mechanically. This makes its waste difficult to process. A very promising approach is slow pyrolysis catalyzed by hematite (α-Fe₂O₃). Such pyrolysis was carried out on a large scale (feedstock of 38 kg, catalyst amount of 2 wt.%, heating rate of 4 K min⁻¹, end temperature of 435 °C, delay at the end temperature several hours) and provided an oil containing both liquid (up to C₁₇) and solid hydrocarbons (>C₁₇). Thus, the oil obtained can be a source of valuable chemicals, solvents, and paraffin, and/or used as a clean liquid fuel and/or as a source of lubricants. Pyrolysis of PEX also yielded energy gas (12 wt.%) and solid carbonaceous residue (15 wt.%) for further use. The process mass balance and parameters (temperature, heating rate, dwell time, catalyst amount), composition, and chemical (elemental analysis, XRF, GC-MS, GC, distillation curve) and physical (viscosity, density, higher and lower heating value) properties of the oil, gas, and solid carbonaceous residue obtained are presented and discussed. The main product of the proposed technology is oil with a yield of almost 73 wt.%. The by-products are energy gas (12 wt.%) and solid carbonaceous residue (15 wt.%). The results obtained showed that the proposed technology successfully recycles difficult-to-process PEX with a process efficiency of 70%.