Lean Accounting Tool Packages and Firm Typologies: Evidence from an Exploratory Factor Analysis in Manufacturing
Abstract
1. Introduction
- Can distinct packages of tools be identified within lean accounting?
- What are the primary challenges related to the transformation of management accounting toward leanness, and do perceptions of these challenges differ depending on the level of lean accounting implementation?
- Can manufacturing firms be classified into groups based on the degree of lean accounting implementation, and what are the characteristics of these groups?
2. Literature Review/Theoretical Framework
2.1. Accounting in the Context of the Lean Management Concept
2.2. Lean Accounting—Concept and Application
2.3. Tool Packages in Management Accounting
3. Methodology
3.1. Data Collection
3.2. Data Analysis Techniques
4. Results and Discussion
- Cost Management PackageThis bundle focuses on strategically controlling costs and optimizing resources from a long-term perspective, comprising Target Costing (TC), Value Chain Target Costing (TCVC), and Life Cycle Costing (LCC). High factor loadings (above 0.6) indicate strong interrelationships among these methods. Their combined implementation can facilitate long-term cost optimization and improve alignment of cost strategies with changing market conditions.
- Performance Measurement PackageThis bundle includes tools for evaluating operational effectiveness: the Balanced Scorecard (BSC), Value Chain Costing (VCC), and visual performance monitoring systems. The high correlation among these variables suggests that companies adopting them place considerable emphasis on process transparency and operational, results-based management. Visualization tools for performance (ZW1, ZW4, ZW5) also form part of this package, albeit with somewhat lower factor loadings.
- Sustainability PackageCentered on ecological aspects and long-term financial transparency, this bundle encompasses Value Stream Costing (VSC), Environmental Life Cycle Costing (LCA), Open Book Accounting (OA), and performance measurement systems accounting for quality, productivity, and other attributes characteristic of lean methods (LPM). The combination of these methods points to a management accounting approach that integrates ecological considerations with long-term financial clarity.
- Supplier and Customer Collaboration PackageThis bundle reflects strategies for cost management across the entire supply chain. Joint cost analysis with suppliers (AKD) and customers (AKK) underscores the importance of inter-organizational collaboration for cost optimization. The negative loading for operational performance measures (ZW2: −0.438) may suggest that companies prioritizing external collaboration make less intensive use of internal performance indicators. This package confirms that cost management in lean enterprises extends beyond internal initiatives to include strategic supply chain management.
- Group 1 includes 42 enterprises and has been labeled the group with a medium level of advancement in implementing lean management accounting practices. Three practices show the highest average scores in this group, while two others exhibit the lowest.
- Group 2 consists of 34 enterprises and has been identified as the group with the lowest level of lean management accounting practice implementation. In this group, 10 practices record the lowest mean scores among all three groups.
- Group 3 comprises 52 entities and, for the purposes of the analysis, has been designated as the group of enterprises with the most advanced implementation of lean management accounting practices. As many as 10 out of the 13 practices identified for analysis exhibit the highest mean scores in this group.
5. Conclusions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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S.N. | Barriers to the Implementation of Lean Accounting | Sources |
---|---|---|
B1 | Lack of accounting staff | [38,39] |
B2 | Lack of adequate computing resources (software) | [38,40,41] |
B3 | Management inertia | [1,42,43,44] |
B4 | Poor communication between operational, financial and accounting areas | [4,38,45,46,47,48] |
B5 | Lack of appropriate knowledge and competences of the department responsible for management accounting | [39,49,50,51,52,53] |
B6 | The need to meet statutory requirements | [48,54] |
B7 | Dependency on parent company | [55,56,57,58,59] |
B8 | Resistance to change | [38,60,61,62,63] |
Characteristic | Number of Firms | Share (%) |
---|---|---|
Small enterprises (≤50 employees) | 4 | 3.12% |
Medium enterprises (51–250 employees) | 42 | 32.81% |
Large enterprises (>250 employees) | 82 | 64.06% |
Exclusively Polish capital | 40 | 31.25% |
Foreign capital | 28 | 21.88% |
Mixed capital | 60 | 46.88% |
Companies belonging to capital groups | 97 | 75.80% |
Companies with an independent management accounting system | 87 | 68.00% |
factor loadings | |
---|---|
Package 1 (PA1) | |
Target Costing (TC) | 0.797 |
Value Chain Target Costing (TCVC) | 0.626 |
Life Cycle Costing (LCC) | 0.682 |
Package 2 (PA2) | |
Balanced Scorecard (BSC) | 0.660 |
Value Chain Costing (VCC) | 0.765 |
A significant portion of performance measurements is visualized on the shop floor (ZW1) | 0.439 |
Charts depicting defect metrics are posted on the shop floor (ZW4) | |
Productivity information is accessible on the shop floor (ZW5) | |
Package 3 (PA3) | |
Value Stream Costing (VSC) | 0.919 |
Environmental Life Cycle Costing (LCA) | 0.602 |
Open Book Accounting (OA) | 0.567 |
Performance measurement systems that account for quality, productivity, and other lean-related aspects (LPMs) | 0.382 |
Package 4 (PA4) | |
Joint cost analyses with suppliers (AKD) | 0.542 |
Joint cost analyses with recipients/customers (AKK) | 0.559 |
Performance measures aligned with operational goals (ZW2) | −0.438 |
Information on performance quality is readily available (ZW3) |
PA1 | PA2 | PA3 | PA4 | h2 | u2 | com | |
---|---|---|---|---|---|---|---|
VSC | 0.13 | 0.01 | 0.919 | 0.02 | 0.86 | 0.14 | 1.0 |
TC | 0.80 | 0.15 | 0.14 | 0.12 | 0.69 | 0.31 | 1.2 |
TCVC | 0.63 | 0.38 | 0.35 | 0.08 | 0.66 | 0.34 | 2.3 |
LCC | 0.68 | −0.13 | 0.38 | 0.20 | 0.67 | 0.33 | 1.9 |
LCA | 0.24 | 0.22 | 0.60 | 0.22 | 0.52 | 0.48 | 1.9 |
BSC | −0.08 | 0.66 | 0.23 | 0.03 | 0.50 | 0.50 | 1.3 |
OA | 0.23 | 0.30 | 0.57 | 0.22 | 0.51 | 0.49 | 2.3 |
VCC | 0.23 | 0.77 | −0.05 | 0.07 | 0.65 | 0.35 | 1.2 |
LPM | 0.30 | 0.07 | 0.38 | 0.08 | 0.24 | 0.76 | 2.0 |
AKD | 0.21 | 0.13 | 0.22 | 0.54 | 0.40 | 0.60 | 1.8 |
AKK | 0.32 | 0.07 | 0.24 | 0.56 | 0.48 | 0.52 | 2.1 |
ZW145 | 0.44 | 0.44 | 0.16 | 0.23 | 0.48 | 0.54 | 2.8 |
ZW23 | 0.27 | 0.02 | 0.34 | −0.44 | 0.38 | 0.62 | 2.6 |
Group | Gr. 1 | Gr. 2 | Gr. 3 | |||
---|---|---|---|---|---|---|
σ | σ | σ | ||||
VSC | 2.36 | 1.100 | 2.76 | 0.923 | 3.65 | 0.683 |
TC | 4.00 | 0.494 | 2.82 | 0.626 | 4.06 | 0.235 |
TCVC | 3.52 | 1.018 | 1.97 | 0.797 | 3.62 | 0.771 |
LCC | 3.48 | 1.042 | 2.59 | 0.783 | 4.00 | 0.343 |
LCA | 2.40 | 1.170 | 1.71 | 0.906 | 2.71 | 0.936 |
BSC | 2.95 | 1.306 | 1.74 | 1.214 | 1.63 | 0.886 |
OA | 2.45 | 1.365 | 1.88 | 0.686 | 2.63 | 0.793 |
VCC | 3.05 | 1.188 | 1.29 | 0.629 | 1.35 | 0.623 |
LPM | 4.17 | 0.986 | 3.91 | 0.668 | 4.6 | 0.534 |
AKD | 2.90 | 1.122 | 2.09 | 0.933 | 2.94 | 1.162 |
AKK | 3.19 | 0.943 | 2.62 | 1.015 | 3.31 | 0.940 |
ZW145 | 4.33 | 0.882 | 2.73 | 1.202 | 3.96 | 0.763 |
ZW23 | 4.40 | 0.607 | 4.41 | 0.723 | 4.6 | 0.371 |
Barriers | Gr 1 | Gr 2 | Gr 3 | |||
---|---|---|---|---|---|---|
σ | σ | σ | ||||
B1 | 2.52 | 1.194 | 2.95 | 0.971 | 3.11 | 0.971 |
B2 | 2.48 | 1.194 | 2.96 | 0.844 | 3.20 | 1.108 |
B3 | 3.52 | 1.159 | 3.68 | 0.805 | 3.76 | 0.899 |
B4 | 4.00 | 0.577 | 3.82 | 0.759 | 3.83 | 0.926 |
B5 | 2.84 | 1.460 | 2.86 | 1.080 | 2.80 | 1.290 |
B6 | 2.52 | 1.190 | 3.19 | 0.990 | 3.07 | 1.060 |
B7 | 2.76 | 1.420 | 2.98 | 1.660 | 3.26 | 1.160 |
B8 | 4.00 | 1.155 | 4.16 | 0.797 | 4.11 | 0.795 |
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Stronczek, A. Lean Accounting Tool Packages and Firm Typologies: Evidence from an Exploratory Factor Analysis in Manufacturing. Sustainability 2025, 17, 8532. https://doi.org/10.3390/su17198532
Stronczek A. Lean Accounting Tool Packages and Firm Typologies: Evidence from an Exploratory Factor Analysis in Manufacturing. Sustainability. 2025; 17(19):8532. https://doi.org/10.3390/su17198532
Chicago/Turabian StyleStronczek, Anna. 2025. "Lean Accounting Tool Packages and Firm Typologies: Evidence from an Exploratory Factor Analysis in Manufacturing" Sustainability 17, no. 19: 8532. https://doi.org/10.3390/su17198532
APA StyleStronczek, A. (2025). Lean Accounting Tool Packages and Firm Typologies: Evidence from an Exploratory Factor Analysis in Manufacturing. Sustainability, 17(19), 8532. https://doi.org/10.3390/su17198532