Multi-Point Serial Temperature Prediction Modeling in the Combustion and Heat Exchange Stages of Municipal Solid Waste Incineration
Abstract
1. Introduction
1.1. Background
1.2. Literature Review
1.3. Motivation
2. Materials and Methods
2.1. Materials
2.2. Methods
2.2.1. Single Temperature Point Feature Selection
2.2.2. Single-Temperature-Point Model Construction
2.2.3. Multi-Temperature-Point Model Construction
2.3. Pseudocode
Algorithm 1 Multi-point temperature prediction model algorithm of LRDT. | |
Input: Dataset , number of samples , optimal hyperparameter set of a single temperature point , maximum number of traversals Output: | |
Step1: | Calculate the global hyperparameters , |
Step2: | For i in [1, 2, 3, 4, 5] |
i = 1 | |
If i = 3 | |
Else | |
Step3: | For a from 1 to |
If then | |
Based on Equations (5)–(8), divide the data into the left child node and the right child node ; | |
End | |
End | |
Step4: | For k from 1 to a: |
Calculate the input characteristics of the leaf nodes based on Equation (9) | |
Calculate the predicted output of the leaf nodes based on Equation (10) | |
Calculate the least-squares loss function based on Equation (11) | |
Calculate the corresponding gradients based on Equations (12)–(14) | |
Calculate the weight vector based on Equation (15) | |
Calculate the test output value based on Equation (16) | |
End | |
End | |
Step5: | Calculate the prediction error of the model |
Step6: | Output the curve fitting comparison chart |
3. Results and Discussion
3.1. Performance Metrics
3.2. Experimental Results
3.2.1. Feature Selection Results for a Single Temperature Point
3.2.2. Construction Results of the Single-Temperature-Point Model
3.2.3. Modeling Results of the Multi-Temperature-Point Model
3.3. Method Comparison
3.4. Hyperparameter Analysis
- (1)
- Minimum sample size
- (2)
- Regularization coefficient
4. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Appendix A
Num | Symbol | Actual Meaning |
---|---|---|
1. | , , , , | Original dataset located at the grate in the combustion section, the grate in the burnout section, the flue gas in the furnace, the high-temperature heat exchange zone, and the low-temperature heat exchange zone and in front of them, respectively, during the MSWI process |
2. | , , , , | The input data of the average temperature of the combustion-stage grate, flue gas temperature at the top of the burnout point, average flue gas temperature in the furnace, steam temperature at the outlet of the tertiary superheater, and the flue gas temperature at the right-side inlet of the economizer, respectively, after correlation selection |
3. | , , , , | Initial model of the grate in the combustion section, the top of the burnout point, average flue gas temperature, high-temperature heat exchange zone, and low-temperature heat exchange zone, respectively |
4. | , , , , | Model of the grate in the combustion section, the top of the burnout point, average flue gas temperature, high-temperature heat exchange zone, and low-temperature heat exchange zone, respectively |
5. | , , , , | Predicted value of the model of the grate in the combustion section, the top of the burnout point, average flue gas temperature, high-temperature heat exchange zone, and low-temperature heat exchange zone, respectively |
6. | Optimal hyperparameter set of the i-th LRDT model | |
7. | , , , , | Optimal hyperparameter set of , , , , and , respectively |
8. | Global optimal hyperparameter | |
9. | Correlation coefficient of the -th feature in of the -th model | |
10. | Maximum value of threshold calculation for the -th feature selection module | |
11. | Average value of the threshold calculation for the -th feature selection module | |
12. | Optimization step size for the correlation coefficient threshold | |
13. | Optimal threshold of the -th model | |
14. | Input of the -th model | |
15. | Left child node after dataset partitioning | |
16. | Right child node after dataset partitioning | |
17. | Indicator function for partitioning the dataset into left and right child nodes | |
18. | The -th feature value of the -th sample | |
19. | Node judge of the first non-leaf node | |
20. | MSE value after splitting the dataset into and under the current traversal | |
21. | Dataset coordinates | |
22. | Solving function for MSE | |
23. | Maximum number of traversals | |
24. | Minimum number of samples in the -th model | |
25. | Input data of the -th LRDT model | |
26. | Regularization coefficient of the -th model | |
27. | Number of features in the -th model | |
28. | Optimal regularization term coefficient | |
29. | Optimal minimum number of samples | |
30. | Average number of features | |
31. | Number of samples in the dataset | |
32. | Weight vector of the leaf node under the -th path | |
33. | Input data under the -th path | |
34. | Temperature vector of the -th temperature point under the -th path | |
35. | Number of samples of | |
36. | Number of features of | |
37. | Input characteristics of the -th path | |
38. | Predicted output of leaf nodes under the -th path | |
39. | Upper and lower floating values for optimizing the average regularization term coefficient | |
40. | Upper and lower floating values for optimizing the average minimum number of samples | |
41. | Output of leaf nodes under the -th path of the -th sample at the -th temperature point | |
42. | Input data under the -th path of the -th sample at the -th temperature point | |
43. | Weight vector under the -th path of the -th sample at the -th temperature point |
(a) The average temperature of the combustion-stage grate | |||
Num | Variable Name | Unit | PCC Value |
1. | Temperature on the left of the slag outlet | °C | 0.8495 |
2. | Air temperature at the outlet of the primary air heater (combustion 2-2 + afterburning) | °C | 0.7928 |
3. | Air temperature at the inlet of the combustion section grate (combustion 1-1, 2 + 2-1) | °C | 0.6467 |
4. | Temperature of the left inner side of the drying section grate | °C | 0.5576 |
5. | Temperature on the right of the slag outlet | °C | 0.4560 |
6. | Right afterburning grate (air volume setting) | 0.4063 | |
7. | Temperature of the left outer side of the drying section grate | °C | 0.3832 |
8. | Current of the grate cooling fan | A | 0.3789 |
9. | Current of the furnace wall cooling fan | A | 0.3572 |
10. | Air temperature at the inlet of the drying section grate | °C | 0.2469 |
11. | Right drying grate 1 (air volume setting) | 0.2444 | |
12. | Temperature of the right inner side of the drying section grate | °C | 0.2437 |
13. | Temperature of the left inner side of the furnace wall between the drying section and the combustion section grates | °C | 0.2205 |
14. | Biogas flow rate in the drying section | 0.1837 | |
15. | Temperature of the cooling air outlet on the right side of the grate | °C | 0.1831 |
16. | Temperature of the cooling air outlet on the left side of the grate | °C | 0.1196 |
17. | Temperature of the cooling air outlet on the left side of the furnace wall | °C | 0.1194 |
18. | Air temperature at the outlet of the drying section | °C | 0.0103 |
19. | Temperature of the left outer side of the furnace wall between the drying section and the combustion section grates | °C | 0.0002 |
20. | Frequency of the primary fan | Hz | −0.6754 |
21. | Current of the primary fan | A | −0.6587 |
22. | Air pressure at the outlet of the primary fan | −0.6354 | |
23. | Right combustion grate 2-1 (air volume setting) | −0.6221 | |
24. | Right combustion grate 1-1 (air volume setting) | −0.6080 | |
25. | Air flow in the right 2-1 section of the combustion-stage grate | −0.6080 | |
26. | Right combustion grate 1-2 (air volume setting) | −0.5455 | |
27. | Air flow in the left 2-2 section of the combustion-stage grate | −0.5454 | |
28. | Right drying grate 2 (air volume setting) | −0.5258 | |
29. | Air flow rate of the left 2-1 section of the combustion section grate | −0.5258 | |
30. | Right combustion grate 2-2 (air volume setting) | −0.4812 | |
31. | Left combustion grate 2-2 (air volume setting) | −0.3493 | |
32. | Air flow rate of the right 1-1 section of the combustion section grate | −0.3493 | |
33. | Left combustion grate 2-1 (air volume setting) | −0.2234 | |
34. | Air flow rate of the left 1-1 section of the combustion section grate | −0.2234 | |
35. | Left drying grate 1 (air volume setting) | −0.1875 | |
36. | Air flow rate of the left drying grate 1 | −0.1875 | |
37. | Left drying grate 2 (air volume setting) | −0.1849 | |
38. | Air flow rate of the right drying grate 1 | −0.1849 | |
39. | Temperature of the right outer side of the drying section grate | °C | −0.1711 |
40. | Left combustion grate 1-2 (air volume setting) | −0.1565 | |
41. | Air flow rate of the right drying grate 2 | −0.1565 | |
42. | Left combustion grate 1-1 (air volume setting) | −0.1546 | |
43. | Air flow rate of the left drying grate 2 | −0.1546 | |
44. | Biogas flow rate in the combustion section | −0.1406 | |
45. | Air flow rate of the right 1-2 section of the combustion section grate | −0.1235 | |
46. | Air flow rate of the left 1-2 section of the combustion section grate | −0.1196 | |
47. | Air temperature at the outlet of the combustion section | °C | −0.1109 |
48. | Temperature of the right outer side of the furnace wall between the drying section and the combustion section grates | °C | −0.0974 |
49. | Temperature of the cooling air outlet on the right side of the furnace wall | °C | −0.0850 |
(b) Flue gastemperature at the top of the burnout point | |||
Num | Variable name | Unit | PCC value |
1. | Current of the furnace wall cooling fan | A | 0.3948 |
2. | Current of the grate cooling fan | A | 0.3819 |
3. | Temperature at the right of the slag outlet | °C | 0.3048 |
4. | Air flow of left section 1-2 of the combustion-stage grate | 0.2635 | |
5. | Air flow of left section 2-2 of the combustion-stage grate | 0.2425 | |
6. | Right combustion grate 1-2 (air volume setting) | 0.2424 | |
7. | Air temperature at the outlet of the primary air heater (combustion 2-2 + afterburning) | °C | 0.1831 |
8. | Air flow of left section 2-1 of the combustion-stage grate | 0.1702 | |
9. | Right drying grate 2 (air volume setting) | 0.1701 | |
10. | Left combustion grate 2-2 (air volume setting) | 0.1640 | |
11. | Air flow of right section 1-1 of the combustion-stage grate | 0.1639 | |
12. | Right combustion grate 2-1 (air volume setting) | 0.1392 | |
13. | Air flow of right section 2-2 of the combustion-stage grate | 0.1391 | |
14. | Air temperature at the inlet of the drying section grate | °C | 0.1368 |
15. | Biogas flow rate in the drying section | 0.1126 | |
16. | Right combustion grate 1-1 (air volume setting) | 0.0733 | |
17. | Air flow of right section 2-1 of the combustion-stage grate | 0.0732 | |
18. | Temperature at the left inner side of the drying section grate | °C | 0.0508 |
19. | Right combustion grate 2-2 (air volume setting) | 0.0459 | |
20. | Temperature at the left of the slag outlet | °C | 0.0256 |
21. | Air temperature at the outlet of the drying section | °C | 0.0060 |
22. | Temperature of the cooling air outlet on the left side of the grate | °C | −0.6889 |
23. | Temperature at the left outer side of the furnace wall between the drying section and the combustion section grates | °C | −0.6545 |
24. | Temperature of the cooling air outlet on the left side of the furnace wall | °C | −0.5226 |
25. | Temperature at the left outer side of the drying section grate | °C | −0.4137 |
26. | Temperature at the left inner side of the furnace wall between the drying section and the combustion section grates | °C | −0.3379 |
27. | Temperature of the cooling air outlet on the right side of the grate | °C | −0.3216 |
28. | Air temperature at the outlet of the combustion section | °C | −0.2295 |
29. | Air temperature at the inlet of the combustion section grate (combustion 1-1, 2 + 2-1) | °C | −0.2227 |
30. | Left combustion grate 2-1 (air volume setting) | −0.2102 | |
31. | Air flow of left section 1-1 of the combustion-stage grate | −0.2102 | |
32. | Right drying grate 1 (air volume setting) | −0.1907 | |
33. | Air flow of right section 1-2 of the combustion-stage grate | −0.1642 | |
34. | Left drying grate 2 (air volume setting) | −0.1409 | |
35. | Air flow of right 1 of the drying grate | −0.1409 | |
36. | Temperature of the cooling air outlet on the right side of the furnace wall | °C | −0.1395 |
37. | Left combustion grate 1-2 (air volume setting) | −0.1305 | |
38. | Air flow of right 2 of the drying grate | −0.1305 | |
39. | Temperature at the right outer side of the furnace wall between the drying section and the combustion section grates | °C | −0.1287 |
40. | Temperature at the right outer side of the drying section grate | °C | −0.1193 |
41. | Air pressure at the outlet of primary air fan | −0.0962 | |
42. | Left combustion grate 1-1 (air volume setting) | −0.0671 | |
43. | Air flow of left 2 of the drying grate | −0.0671 | |
44. | Temperature at the right inner side of the drying section grate | °C | −0.0634 |
45. | Left drying grate 1 (air volume setting) | −0.0528 | |
46. | Air flow of left 1 of the drying grate | −0.0528 | |
47. | Frequency of the primary air fan | −0.0440 | |
48. | Biogas flow rate in the combustion section | −0.0284 | |
49. | Current of the primary air fan | A | −0.0251 |
(c) Average flue gas temperature in the furnace | |||
Num | Variable name | Unit | PCC value |
1. | Current of the furnace wall cooling fan | A | 0.4477 |
2. | Current of the grate cooling fan | A | 0.3799 |
3. | Air flow rate of left section 1-2 of the combustion section grate | 0.2927 | |
4. | Air temperature at the inlet of the drying section grate | °C | 0.2887 |
5. | Current of the secondary fan | A | 0.2886 |
6. | Cumulative urea solution volume of furnace 2, S | L | 0.2175 |
7. | Secondary air flow rate | 0.2045 | |
8. | Secondary air fan frequency | 0.2027 | |
9. | Air flow rate of the right grate in the burnout section | 0.1971 | |
10. | Cumulative primary air volume of furnace 2 | 0.1830 | |
11. | Air pressure at the outlet of the secondary fan | KPa | 0.1806 |
12. | Furnace negative pressure | 0.1555 | |
13. | Air flow rate of the left grate in the burnout section | 0.1546 | |
14. | Air flow rate of left section 2-2 of the combustion section grate | 0.1395 | |
15. | Flow rate of branch 1 of the secondary fan | 0.1113 | |
16. | Air flow rate of right section 2-2 of the combustion section grate | 0.0247 | |
17. | Air flow rate of left section 1-1 of the combustion section grate | 0.0184 | |
18. | Cumulative secondary air volume of furnace 2 | 0.0105 | |
19. | Temperature of the cooling air outlet on the left side of the furnace wall | °C | −0.4472 |
20. | Air temperature at the outlet of the secondary air heater | °C | −0.4342 |
21. | Temperature of the cooling air outlet on the right side of the furnace wall | °C | −0.3942 |
22. | Temperature of the cooling air outlet on the left side of the grate | °C | −0.3415 |
23. | Temperature of the cooling air outlet on the right side of the grate | °C | −0.3410 |
24. | Amount of urea diluent injected into the furnace | L/h | −0.3049 |
25. | Air flow rate of right section 1-2 of the combustion section grate | −0.2658 | |
26. | Air pressure at the outlet of the primary fan | −0.2596 | |
27. | Air flow rate of left drying grate 2 | −0.2156 | |
28. | Frequency of the primary fan | −0.1800 | |
29. | Current of the primary fan | A | −0.1644 |
30. | Air flow rate of left drying grate 1 | −0.1471 | |
31. | Air flow rate of right section 1-1 of the combustion section grate | −0.1311 | |
32. | Air flow rate of right drying grate 1 | −0.0746 | |
33. | Air flow rate of left section 2-1 of the combustion section grate | −0.0484 | |
34. | Air flow rate of right drying grate 2 | −0.0281 | |
35. | Air flow rate of right section 2-1 of the combustion section grate | −0.0214 | |
(d) Steam temperature at the outlet of the tertiary superheater | |||
Num | Variable name | Unit | PCC value |
1. | Boiler drum pressure | MPa | 0.7696 |
2. | Flue gas temperature at the right inlet of the protection tube | °C | 0.7286 |
3. | Main steam volume at the boiler outlet | t/h | 0.6584 |
4. | Flue gas temperature on the right side of the first channel | °C | 0.3205 |
5. | Flue gas temperature at the left inlet of the protection tube | °C | 0.1905 |
6. | Accumulated main steam volume of the boiler | t | 0.1275 |
7. | Accumulated cooling water flow of the primary superheater | t | 0.1240 |
8. | Cooling water flow of the primary superheater | t/h | −0.3371 |
9. | Total desuperheating water of the primary and secondary superheaters | t/h | −0.1632 |
10. | Flue gas temperature on the left side of the first channel | °C | −0.0557 |
11. | Cooling water flow of the secondary superheater | t/h | −0.0426 |
(e) Flue gas temperature at the right-side inlet of the economizer | |||
Num | Variable name | Unit | PCC value |
1. | Flue gas temperature at the right inlet of the evaporator | °C | 0.9660 |
2. | Feed water flow of economizer No. 2 | t/h | 0.4865 |
3. | Feed water flow of economizer No. 1 | t/h | 0.4847 |
4. | Flue gas temperature at the left inlet of the evaporator | °C | 0.4659 |
5. | Flow of secondary fan branch 1 | 0.0908 | |
6. | Total feed water volume of the economizer | t/h | −0.1099 |
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Variable | PCC Value |
---|---|
Outlet air temperature of the primary air heater | 0.7928 |
Inlet air temperature of the grate in the combustion section | 0.6467 |
Cumulative primary air volume of Furnace No. 2 | −0.7433 |
Outlet air pressure of the primary air fan | −0.6354 |
Current of the primary air fan | −0.6587 |
Frequency of the primary air fan | −0.6754 |
Variable | PCC Value |
---|---|
Temperature on the left outer side of the furnace wall between the drying section and the combustion section grates | −0.6545 |
Temperature of the cooling air outlet on the left side of the furnace wall | −0.5226 |
Temperature of the cooling air outlet on the left side of the grate | −0.6889 |
Variable | PCC Value |
---|---|
Right temperature of the slag outlet | 0.4340 |
Secondary air heater outlet air temperature | −0.4342 |
Furnace wall left-side cooling air outlet temperature | −0.4472 |
Variable | PCC Value |
---|---|
Temperature at the cooling air outlet on the right side of the furnace wall | −0.4128 |
Air temperature at the outlet of the combustion section | −0.4145 |
Main steam flow at the boiler outlet | 0.6584 |
Boiler drum pressure | 0.7696 |
Variable | PCC Value |
---|---|
Flue gas temperature on the right side of the first channel | 0.5837 |
Flue gas temperature at the right-side inlet of the protection tube | 0.8222 |
Main steam flow at the boiler outlet | 0.7747 |
Boiler drum pressure | 0.7725 |
Steam pressure at the outlet of the tertiary superheater | 0.5165 |
Average Temperature of the Combustion-Stage Grate | Flue Gas Temperature at the Top of the Burnout Point | Average Flue Gas Temperature in the Furnace | Steam Temperature at the Outlet of the Tertiary Superheater | Flue Gas Temperature at the Right-Side Inlet of the Economizer | |
---|---|---|---|---|---|
Minimum number of samples | 9 | 18 | 18 | 31 | 51 |
Regularization coefficient | 0.0002 | 0.0016 | 0.0013 | 0.0042 | 0.0019 |
Threshold | 0.5 | 0.5 | 0.4 | 0.5 | 0.5 |
Single-Temperature-Point Model | MSE | MAE | R2 |
---|---|---|---|
Average temperature of the combustion-stage grate | 0.0295 | 0.0736 | 0.9984 |
Flue gas temperature at the top of the burnout point | 0.9400 | 0.6684 | 0.9980 |
Average flue gas temperature in the furnace | 0.3950 | 0.3268 | 0.9989 |
Steam temperature at the outlet of the tertiary superheater | 0.0290 | 0.1290 | 0.9985 |
Flue gas temperature at the right-side inlet of the economizer | 0.0215 | 0.1173 | 0.9979 |
Average value | 0.2830 | 0.2630 | 0.9983 |
Multi-Temperature-Point Model | MSE | MAE | |
---|---|---|---|
Average temperature of the combustion-stage grate | 0.0503 | 0.1066 | 0.9973 |
Flue gas temperature at the top of the burnout point | 2.4141 | 1.0473 | 0.9948 |
Average flue gas temperature in the furnace | 20.5837 | 2.5134 | 0.9414 |
Steam temperature at the outlet of the tertiary superheater | 0.0278 | 0.1317 | 0.9985 |
Flue gas temperature at the right-side inlet of the economizer | 0.0238 | 0.1223 | 0.9976 |
Average value | 4.6199 | 0.7843 | 0.9859 |
Algorithm | Dataset | MSE | MAE | R2 | |||
---|---|---|---|---|---|---|---|
Mean | Best | Mean | Mean | Best | Mean | ||
RF | Training set | 0.4039 | 0.2944 | 0.4647 | 0.3942 | 0.9781 | 0.9840 |
Validation set | 0.5835 | 0.4282 | 0.5658 | 0.4812 | 0.9684 | 0.9768 | |
Testing set | 0.5283 | 0.3860 | 0.5366 | 0.4618 | 0.9713 | 0.9791 | |
CART | Training set | 0.4198 | 0.2359 | 0.4843 | 0.3678 | 0.9772 | 0.9872 |
Validation set | 0.4973 | 0.2733 | 0.5258 | 0.3980 | 0.9731 | 0.9852 | |
Testing set | 0.4932 | 0.2877 | 0.5203 | 0.4040 | 0.9732 | 0.9844 | |
BPNN | Training set | 0.3156 | 0.0773 | 0.4226 | 0.2147 | 0.9829 | 0.9958 |
Validation set | 0.3245 | 0.0755 | 0.4152 | 0.2114 | 0.9824 | 0.9959 | |
Testing set | 0.3244 | 0.0732 | 0.4228 | 0.2108 | 0.9824 | 0.9960 | |
LRDT | Training set | 0.0501 | 0.0501 | 0.1022 | 0.1022 | 0.9973 | 0.9973 |
Validation set | 0.0604 | 0.0604 | 0.1144 | 0.1144 | 0.9967 | 0.9967 | |
Testing set | 0.0503 | 0.0503 | 0.1066 | 0.1066 | 0.9973 | 0.9973 |
Hyperparameters | Value Range |
---|---|
[15, 35] | |
[0.0008, 0.0028] |
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Share and Cite
Zhang, Y.; Wang, W.; Tang, J.; Rong, J. Multi-Point Serial Temperature Prediction Modeling in the Combustion and Heat Exchange Stages of Municipal Solid Waste Incineration. Sustainability 2025, 17, 7336. https://doi.org/10.3390/su17167336
Zhang Y, Wang W, Tang J, Rong J. Multi-Point Serial Temperature Prediction Modeling in the Combustion and Heat Exchange Stages of Municipal Solid Waste Incineration. Sustainability. 2025; 17(16):7336. https://doi.org/10.3390/su17167336
Chicago/Turabian StyleZhang, Yongqi, Wei Wang, Jian Tang, and Jian Rong. 2025. "Multi-Point Serial Temperature Prediction Modeling in the Combustion and Heat Exchange Stages of Municipal Solid Waste Incineration" Sustainability 17, no. 16: 7336. https://doi.org/10.3390/su17167336
APA StyleZhang, Y., Wang, W., Tang, J., & Rong, J. (2025). Multi-Point Serial Temperature Prediction Modeling in the Combustion and Heat Exchange Stages of Municipal Solid Waste Incineration. Sustainability, 17(16), 7336. https://doi.org/10.3390/su17167336